Maintenance Program; Polaris Recommended Program - Polaris 2000 120 XCR Service Manual

MAINTENANCE PROGRAM

POLARIS RECOMMENDED PROGRAM

To ensure many trouble-free miles of snowmobiling enjoyment,
follow recommended regular maintenance and service checks
outlined in this manual.The recommended maintenance
schedule on your snowmobile calls for service and maintenance
inspections at 150 miles (240 km), 1000 miles (1600 km), and
2000 miles (3200 km). These inspections should be performed
by a qualified service technician. For continued optimum
performance and component life, continue maintenance checks
at 1000 mile (1600 km) intervals. All necessary replacement
parts and labor incurred, with the exception of authorized
warranty repairs, become the responsibility of the registered
owner. If, during the course of the warranty period, part failures
occur as a result of owner neglect in performing recommended
regular maintenance, the cost of repairs are the responsibility of
the owner.
Personal safety is critical when attempting to service or adjust
your snowmobile. If you're not familiar with safe service or
adjustment procedures and the use of tools, or if you don't feel
comfortable performing these tasks yourself, contact an
authorized Polaris dealer for service.
The following chart is a guide based on average riding
conditions. You may need to increase frequency based on riding
conditions. When inspection reveals the need for replacement
parts, always use genuine Polaris parts, available from your
Polaris dealer.
F
REQUENCY
P -
RE
I
TEM
R
IDE
150
(240)
CLUTCH
Clutch
Alignment
Offset (without
belt)
Drive Belt
I
Condition
Clutches
(disassemble)
Belt Tension
Clutch Sheaves
ENGINE/COOLING
Engine Mounts
Heat Exchangers
I
Recoil Rope
I
Engine Torque
Stop
Cylinder Head
Bolts
Cylinder Base
I
Nuts
Ignition Timing
BTDC
VES System
Coolant Level
I
( , ,
I:I NSPECT CLEAN ADJUST TIGHTEN
) C:C
NECESSARY LEAN
M ( ) P -
ILES KM RE
S
EASO
500 1000 2000
N
(240) (1600) (3200)
I I I
I I I I
C C C
I I I I
I I I I
I I I I
I I I I
I I I I
I I I I
I I I
I I I
I I I
C C C I
I I R I
, ,
LUBRICATE REPLACE IF
R:R EPLACE L:L UBRICATE
F
REQUENCY
P -
RE
I
TEM
R
IDE
150 500
(240) (240)
Coolant Hose
Coolant
Circulation
Coolant Leaks
Spark Plug
I
Condition
Exhaust Pipe
Exhaust
Retaining
Springs
BRAKES
Hose Routing
Hose Condition
Fluid Leaks
Brake Pads
Brake Disc
Parking Brakes
I
Brake System
Brake Fluid
FUEL MANAGEMENT
Pilot Air Screws
Carburetor
(synchronize)
Idle RPM
Throttle Lever
I
Oil Pump Lever
(synchronize)
Throttle Cable
L
Choke Cable
L
Choke
Vent Lines
Throttle Position
Sensor
Fuel Lines
I
Fuel Filter
Oil Filter
Oil Lines
Air Box
I
Drain and Water
Traps
ELECTRICAL
Auxiliary Shut-
I I
Off Switch
Throttle Safety
I I
Switch
Ignition Switch
I I
Taillight
I I
Brakelight
I I
Headlight
I I
( , ,
NSPECT CLEAN ADJUST TIGHTEN
I:I
) C:C
NECESSARY LEAN
R:R
MAINTENANCE
M ( ) P -
ILES KM RE
S
EASO
1000 2000
N
(1600) (3200)
I I I I
I I I
I I I I
I I R I
I I
I I I I
I I I I
I I I I
I I I I
I I I I
I I I I
I I I I
I
R
I I I
I I I
I I I
I I I I
I I I
L L
L L
I I I
I I I I
I I I
I I I I
R R
R R
I I I
I I I I
I I I
I I I I
I I I I
I I I I
I I I I
I I I I
I I I I
, ,
LUBRICATE REPLACE IF
EPLACE UBRICATE
L:L
3.3
3