Electrical Connections - Carrier PG92ESA Installation, Start-Up, Operating And Service And Maintenance Instructions

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WARNING
!
FIRE OR EXPLOSION HAZARD
A failure to follow this warning could result in personal
injury, death, and/or property damage.
If local codes allow the use of a flexible gas appliance
connector, always use a new listed connector. Do not use a
connector which has previously served another gas
appliance. Black iron pipe shall be installed at the furnace
gas control valve and extend a minimum of 2- -in. (51 mm)
outside the furnace.
An accessible manual equipment shutoff valve MUST be installed
external to furnace casing and within 6 ft. (2 M) of furnace.
Install a sediment trap externally in the riser leading to furnace as
shown in Fig. 32. Connect a capped nipple into lower end of tee.
Capped nipple should extend below level of furnace gas controls.
Place a ground joint union between furnace gas control valve and
exterior manual equipment gas shutoff valve.
Fig. 32 - - Typical Gas Pipe Arrangement
A 1/8- -in. (3 mm) NPT plugged tapping, accessible for test gauge
connection, MUST be installed immediately upstream of gas
supply connection to furnace and downstream of manual
equipment shutoff valve.
Piping should be pressure and leak tested in accordance with the
current addition of the NFGC in the United States, local, and
national plumbing and gas codes before the furnace has been
connected. Refer to current edition of NSCNGPIC in Canada.
After all connections have been made, purge lines and check for
leakage at furnace prior to operating furnace.
NOTE:
The furnace gas control valve inlet pressure tap
connection is suitable to use as test gauge connection providing
test pressure DOES NOT exceed maximum 0.5 psig (14- -in. w.c.)
stated on gas control valve. See Fig. 62.
If pressure exceeds 0.5 psig (14- -in. w.c.), gas supply pipe must be
disconnected from furnace and capped before and during supply
pipe pressure test. If test pressure is equal to or less than 0.5 psig
(14- -in. w.c.), turn off electric shutoff switch located on furnace gas
control valve and accessible manual equipment shutoff valve
before and during supply pipe pressure test. After all connections
have been made, purge lines and check for leakage at furnace prior
to operating furnace.
Gas Pipe Grommet
For direct vent (2-pipe) applications, the knockout for the gas pipe
must be sealed to prevent air leakage. Remove the knockout, install
the grommet in the knockout, then insert the gas pipe. The
grommet is included in the loose parts bag. See Fig. 30.

ELECTRICAL CONNECTIONS

!
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
Failure to follow safety warnings could result in
dangerous operation, serious injury, death or property
damage.
Improper servicing could result in dangerous operation,
serious injury, death or property damage.
- - Before servicing, disconnect all electrical power to
furnace.
- - When servicing controls, label all wires prior to
disconnection. Reconnect wires correctly.
- - Verify proper operation after servicing.
- - Always reinstall access doors after completing service
and maintenance.
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Blower door switch opens 115- -v power to control. No
component operation can occur. Do not bypass or close
switch with blower door removed.
See Fig. 33 for field wiring diagram showing typical field 115- -v
wiring. Check all factory and field electrical connections for
tightness.
Field- -supplied wiring shall conform with the limitations of 63_F
(33_C) rise.
115- -V Wiring
Furnace must have a 115-v power supply properly connected and
A11035
grounded.
NOTE: Proper polarity must be maintained for 115-v wiring. If
polarity is incorrect, control LED status indicator light will flash
rapidly and furnace will NOT operate.
Verify that the voltage, frequency, and phase correspond to that
specified on unit rating plate. Also, check to be sure that service
provided by utility is sufficient to handle load imposed by this
equipment. Refer to rating plate or Table 11 for equipment
electrical specifications.
U.S.A. Installations: Make all electrical connections in accordance
with the current edition of the National Electrical Code (NEC)
NFPA 70 and any local codes or ordinances that might apply.
Canada Installations: Make all electrical connections in
accordance with the current edition of the Canadian Electrical
Code CSA C22.1 and any local codes or ordinances that might
apply.
!
FIRE HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
Do not connect aluminum wire between disconnect
switch and furnace. Use only copper wire. See Fig. 36.
Use a separate, fused branch electrical circuit with a properly sized
fuse or circuit breaker for this furnace. See Table 11 for wire size
and fuse specifications. A readily accessible means of electrical
disconnect must be located within sight of the furnace.
26
WARNING
WARNING
WARNING

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