LUBE-MASTER R10 Table of Contents INTRODUCTION MECHANICAL INSTALLATION ELECTRIC INSTALLATION CONFIGURATION 4.1. HECK BEFORE CONFIGURATION 4.2. DDRESSING THE 4.3. P MODE 4.4. [TCM//A HANGE ADDRESS DDRESS 4.5. ECOMMENDATION FOR SETTING ADDRESSES CONFIGURE THE PORTS 5.1. [TCM//P ONNECT A TANK TO A PORT 5.2.
A TCM can be used both for fresh and waste oil tanks. The TCM (53408) is eighter a MPDM (53400) with another software (early model the chip should be labeled TCM 1.xx.xx) or has the PCB 203 02 91 equipped with a chip marked TCM 2.xx.xx.. Because of this a lot of this manual is similar to the manual of the MPDM.
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LUBE-MASTER R10 There are two diodes (F) for every port. These indicate the status of entry points A and B, the level in the tank. One diode (G) on each port indicates if the solenoid valve is open or not. If the diode (H) is flashing the module is operational and working properly.
LUBE-MASTER R10 Configuration An LUBE-Master configuration sheet should always be filled or altered during the configuration. NOTE! To obtain technical support a copy of the configuration sheet for the complete installation must be sent to Alentec & Orion AB at E-mail: lubemaster@alentec.se Post:...
EXAMPLE: Port 1 measures the level of a waste oil tank and Invert A controls the air to a waste oil pump using an Eurolube 2-levels sensor 53132. This is up done by calculating the value of the Mask 1+4+8=13. The Mask should be set to 13.
LUBE-MASTER R10 5.3. Analogue sensor settings 5.3.1. Set the input signal filter time constant TCM: ‡ This time constant (Tau) is used to filter the sensor signal to create an accurate tank level. “0” means no filter and a higher value gives slower TCM MainMenu response but a more accurate value.
LUBE-MASTER R10 5.3.4. Set sensor full scale The sensor full scale value is the pressure corresponding to 20 mA. If a TCM: ‡ pressure sensor is used the value should be in [bar]. For sensor part number TCM MainMenu 23 417 the value should be as default “0.400” PortX: ‡...
LUBE-MASTER R10 5.4.3. Set the fluid density If a pressure sensor is used it is essential to set the true density of the fluid TCM: ‡ because the pressure at the bottom of the tank depends on fluid level and TCM MainMenu fluid density.
LUBE-MASTER R10 5.5.1. Set the tank stop volume level TCM: ‡ The tank stop volume set in the TCM is used to create a true graphic TCM MainMenu representation of the analogue sensor status and start auto warning if that is enabled.
LUBE-MASTER R10 5.6. Displaying tank content on a LED display 5.6.1. Set LED address By specifying a LED address (4XXX) it is possible to show the content of TCM: ‡ the tank in real time on a remote or local LED display. Observe that the TCM MainMenu addressed LED will not be available for dispensing information.
LUBE-MASTER R10 5.7. Set the type of tank (PC system). To make it possible for the PC software to handle tank information, volumes, sensor inputs and valve output it is necessary to define which TCM port to use, if it is a fresh oil tank or a waste oil tank, if there are any level sensors connected and of which type if there are.
LUBE-MASTER R10 Fast Menu codes With a PC, the LUBE-Master WinTools software and a SIO, you can customize the quick menu that appear when you press ”?” on a keypad. To do this, assign a name to the menu, a module address and then a code. Password is optional. This code can also be used together with the address after you have typed SETUP followed by the password.
LUBE-MASTER R10 Technical specification Printed circuit board Net ports: 5 LUBE-Master ports (A) for data communication, 2 without +24VDC. Discrete level inputs: 4 (F), for one or two levels. Switch or active signal max 50 V. Supports reorder and stop set-up for both fresh and waste oil.
LUBE-MASTER R10 9. To connect discrete level sensors 53132/138/171 and solenoid valves 9.1. Fresh oil tank, 53138 (2-levels) To achieve a proper function, that is the pump starts only if there are enough oil in the tank, a dispense point is open and the sensor works properly, the following connection should be made.
LUBE-MASTER R10 9.4. One TCM port controls a number of pumps It is possible to control several pumps with only one solenoid valve, that is all pumps starts if one dispense point is opened. To do this the solenoid valve is connected between +24V and Sol of a TCM port. The port is set to a tank that does not exist in the PC database and the Mask is set to 0.
LUBE-MASTER R10 10.1. Connecting a waste oil tank 53132 (2-Levels) To achieve a proper function, that is the pump stops if the physical tank is full or if the sensor is disconnected, the following connection should be made. The TCM port should be set to control the appropriate PC tank in relation to the physical tank. Correct TankType, TCMAddress and TCMPort should be set using with WinDB Manager MASK = 13, TankType = 11?.
LUBE-MASTER R10 11.2. Connecting an analogue sensor. The LUBE-Master TCM uses 2-lead 4-20mA 24VDC technique but there are several other techniques that uses more leads. Because of this the sensor can have more than 2-leads but they are not used. OBSERVE! Colors may vary between shipments and sensor types so check the sensor manual before connecting it.
LUBE-MASTER R10 12.1. Connection The analogue EX-barrier 53188 can handle 2 analogue sensors. Here is shown how to connect an analogue sensor 23 417 to a TCM port using channel 1 of the EX-barrier. NOTE! The lead colours of the sensor may vary depending on the shipment and make but there are always +, - and GND/Screen.
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