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Summary of Contents for TECALEMIT TEC 4000
- Page 1 4000 4-Post 4-Tonne Hoist TEC4000 TEC4011 ‘Wheels-Free’ Beams...
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Page 2: Table Of Contents
Contents Page Subject 2 - 6 Installation Instructions 6 - 7 Operating Instructions To raise hoist To lower hoist Wheels-free system (where fitted) Routine Maintenance Monthly Yearly Service and Repairs 8 - 9 Wire rope inspection Wire rope replacement Cylinder removal Hydraulic pump removal Hydraulic hose replacement Fault Diagnosis... -
Page 3: Installation Instructions
INSTALLATION INSTRUCTIONS By following these instructions carefully, your new hoist 3b.An air supply to the hoist is required with 5.5 to 8 can be assembled quickly to give safe, smooth and bar pressure (70 to 100 Psi) and connected to a efficient operation and an extended, trouble-free life. - Page 4 7b.On Wheels-Free Hoist crossmembers and around the cable pulleys. Refit (A) Remove the column hooks, air cylinders, the cable retainers. Place a clutch spring and guide springs and swivel blocks from the outside of ferrule over the guide pin on the clutch and refit the both crossmembers.
- Page 5 FIG. D Column Safety Devices 12.Use a spirit level to establish the slope of the floor and which column is at the highest point. The other three columns must be packed up to exactly the same height. Cable Adjusting Nut THIS REQUIREMENT IS CRITICAL FOR ACCURATE WHEEL ALIGNMENT Column...
- Page 6 15.Operate the up switch and raise the hoist sufficiently outside ends of the wheels-free crossmembers to remove the supports under the tracks (it may are not rubbing on the column or have no more take up to 20 seconds for the cylinder to fill before than 4 mm gap.
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Page 7: Operating Instructions
Lower the hoist platform until the vehicle is fully OPERATING INSTRUCTIONS supported by the wheels-free beams. Check safety at all pickup points and column hooks. To raise hoist 1. Park the vehicle centrally on the hoist. Stop the 30.Raise the hoist to unload the column hooks. engine and apply the parking brake. -
Page 8: Wheels-Free System (Where Fitted)
Wheels-free system (where fitted) ROUTINE MAINTENANCE 1. Park the vehicle centrally on the hoist. Stop the engine and apply the parking brake. Monthly Fully lower the hoist. Check the oil level is up to 2. Check the hoist area is clear of people and the dip stick. -
Page 9: Service And Repairs
SERVICE AND REPAIRS 10.Refit the cables to the cable anchor plate and fit the retaining plates. Wire rope inspection The design of this hoist allows a complete inspection of 11.Refit the track pulleys, spacers, thrust washers and the full length of each wire rope without removal from cylinder, nesting the cables in their respective pulley the hoist. -
Page 10: Hydraulic Pump Removal
5. Remove the axle holding the cylinder and cable Option (b) If the hoist does not need to be lowered, pulleys in the track. Carefully support the cylinder. then engage the column hooks (and interlock pins), Place cylinder on a clean bench. and let the hoist lower until it is supported by the hooks. -
Page 11: Fault Diagnosis
FAULT DIAGNOSIS FAULT POSSIBLE CAUSE REMEDY 1. Motor will not run. a) No power to hoist. Check the mains isolator is on and fuses are OK. b) Thermal overload has tripped. Reset thermal overload. c) Top limit switch is damaged. Replace limit switch. - Page 12 Fig. No. Part No. Description Quantity Item no. COLUMNS V16883 Columns, Right Hand V16884 Columns, Left Hand V16909 Columns, Power V15711 Ferrule V16863 Clutch Spring V16854 Clutch Rod NMB1124.1 M24 Hex. Nut, Plated NMA1136.4 M36 Lock Nut, Plated V16924 Column Cover, Finial CROSS MEMBER ASSEMBLIES V17901P Cross Member Assembly Power...
- Page 13 FIG. 1 Page 12...
- Page 14 Fig. No. Part No. Description Quantity Item no. TRACK ASSEMBLIES V16848 Track Assembly V17702 Slave Track (recessed) V18902 Track Power V18900 Track Power (recessed) V18578 Inner Toe Guard V16736 Retaining Washer SME1106.20 Screw M6 x 20L V18577 Toe Guard Bush V18916 Outer Toe Guard V16889...
- Page 15 Ropes Detail C (70) D (72) B (69) A (71) FIG. 2 Page 14...
- Page 16 Fig. No. Part No. Description Quantity Item no. V20594 Reducing Bush 1/2 - 1/4” BSP V16942 Elbow 3/4” UNF x 3/8” BSP V20600 Flow Control Valve NSA1116.6 1” UNF Nyloc Nut, Plated WWA1016 Washer 1” x 14G Bright Steel V17714 Cable Retainer Plate SME1710.25 M10 x 25 Cap Screw...
- Page 17 FIG. 3 Page 16...
- Page 18 � ��� ��� � ��� ��� ��� � ������� � ������� ���� ��� ���� ��� �� � � � � � � �� �� � � ������ ����� ���� �� � ����� � ������� � � � ������ ����� ���� �...
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- Page 20 Fig. No. Part No. Description Quantity Item no. TEC4011 WHEELS FREE BEAM KIT CROSS MEMBER ASSEMBLIES V17951P Cross Member Assembly, Power V17951S Cross Member Assembly, Slave V17954R Hook Assembly, Right V17952 Cross Member Welding Assembly V17124 Interlock Link Tube V17159 Label SWL 4 Tonnes at 800mm V17954L Hook Assembly, Left...
- Page 21 FIG. 6 Page 20...
- Page 22 FIG. 8 Electrical Circuit DOWN OFF Strip Connector BLUE 20 A 500V BROWN Lower BLUE Solenoid Top L/S KIM KLOCKNER - MOELLER DILEM - 10 415 COIL F1 KLOCKNER - MOELLER Locking Switch ZE6 4-6A SET TO 4.8A AND KLOCKNER - MOELLER SET RESET TO ‘H’...
- Page 23 Note: Page 22...
- Page 24 TEC3000x 3-tonne screw hoist TEC3000x 3-tonne screw hoist TECALEMIT - Australia’s foremost supplier of vehicle servicing and lubrication quipment Note: Tecalemit (Australasia) Pty Limited has been manufacturing in Australia since 1941. The company employs about 300 people in Australia, with its headquarters and manufacturing base in Adelaide;...
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