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Berthoud BOXER II-1800 Manual

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BOXER II - 1800 / 2500 / 3000 / 4000 R
(D.P.E. = Electronic proportional flow rate)
Safety, checks, maintenance of the Sprayers : see manual No. 82.471
NOZAL nozzles
D.P.TRONIC regulation : see manual No. 82.465
82.475 / Boxer II
R
D.P. TRONIC regulation
82.475
to be read attentively
and kept for further reference
: see manual No. 82.467
82.467
82.465
ENGLISH
AXIALE boom : see manual No. 82.438
EKTAR boom : see manual No. 82.461
© BERTHOUD Agricole 04/2004
82.471
82.438
82.461
1

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Summary of Contents for Berthoud BOXER II-1800

  • Page 1 BOXER II - 1800 / 2500 / 3000 / 4000 R D.P. TRONIC regulation (D.P.E. = Electronic proportional flow rate) 82.475 ENGLISH © BERTHOUD Agricole 04/2004 to be read attentively and kept for further reference 82.471 Safety, checks, maintenance of the Sprayers : see manual No. 82.471 82.438...
  • Page 2 82.475 / Boxer II...

  • Page 3: Table Of Contents

    contents See pages • GENERAL AND SAFETY - Technical specifications "BOXER II 1800 R" ..........6 - Technical specifications "BOXER II 2500 / 3000 R" ........7 - Technical specifications "BOXER II 4000 R" ..........8 - Descriptive plate ..................9 - Dimensions "BOXER II 1800 R"...
  • Page 4 See pages • OTHER SPRAYER FUNCTIONS - Incorporation hopper "BOXER II 1800 R" ..........28-29 - Incorporation hopper "BOXER II 2500 / 3000 R" ........30-31 - Incorporation hopper "BOXER II 4000 R" ..........32-33 - Spraying function "BOXER II 1800 R" ............34-35 - Spraying function "BOXER II 2500 / 3000 R"...

  • Page 5: General And Safety

    GENERAL SAFETY Warning. Acceptable use of the sprayer. General safety measures. Maintenance. Counter indications. Meaning of the safety stickers. See manual No. 82.471 "Safety, Checks, Maintenance of the Sprayers". 82.475 / Boxer II...

  • Page 6: Technical Specifications "Boxer Ii 1800 R

    - Handwash tank: 18 litres. - Water cooled. - Power 140 HP, 4 litres, BF4M2012C. SPRAYING - Diesel tank: 200 litres. - Dual-turbine, rotary DELTA pump BERTHOUD. - Battery: 12 volts. - Single circuit, enabling: - filling, TRANSMISSION - stirring, - Hydrostatic transmission by POCLAIN HYDRAULICS - spraying.

  • Page 7: Technical Specifications "Boxer Ii 2500 / 3000 R

    POCLAIN HYDRAULICS motors. SPRAYING - 4 wheels drive. - Dual-turbine, rotary DELTA pump BERTHOUD. - 2500 R motor 140 CV = 4 S 08. - Delivery: 400 litres/min. motor 170 CV = 2 S 08 on front wheels, - Max. pressure: 5 bar.

  • Page 8: Technical Specifications "Boxer Ii 4000 R

    (210 HP on option) . - Handwash tank: 18 litres. - Diesel tank: 195 litres. - Battery: 12 volts. SPRAYING TRANSMISSION - Dual-turbine, rotary DELTA pump BERTHOUD. - Delivery: 700 litres/min. - Hydrostatic transmission POCLAIN - Max. pressure: 5 bar.

  • Page 9: Descriptive Plate

    E = D.P. Tronic. regulation. BOX = BOXER device. BERTHOUD agricole The box N° Berthoud is made up of 7 figures. Example : 100 1179 = order number. For the "Poids à vide" (unladen weight) and "P.T.A.C." (gross weight) : refer to the manufacturer’s plate...

  • Page 10: Dimensions "Boxer Ii 1800 R

    DIMENSIONS - BOXER II 1800 R (in mm) A - A1 Total Length Total Overall Max. Min. Ground Wheel length height width work work clearance base Boom boom height height width arms under the under the nozzle nozzle AXIALE 24 m 7,050 5,895 3,720...

  • Page 11: Dimensions "Boxer Ii 2500 / 3000 / 4000 R

    DIMENSIONS - BOXER II 2500 / 3000 / 4000 R (in mm) 2,080 Boom H - I width Total Max. height Overall Track Wheel Swing Ground length (overall inc. width base clearance clearance (in m) flashing light or arm) 1,800 to 3,000 1,200 to 1,400 8,410 to 8,480 3,970...

  • Page 12: Position Of The Safety Stickers "Boxer Ii 1800 R

    POSITION OF THE SAFETY STICKERS - BOXER II 1800 R - 418.630 On the hopper BERTHOUD agricole 417.465 417.576 On the handwash tank On the boom's fixed frame, 417.586 417.575 417.572 left-hand side In the cab It is very important to keep the safety stickers in location and in good condition as they draw your attention to possible dangers and refer to the operator's manual.

  • Page 13: Position Of The Safety Stickers "Boxer Ii 2500 / 3000 / 4000 R

    POSITION OF THE SAFETY STICKERS - BOXER II 2500 / 3000 / 4000 R - 418.630 On the hopper BERTHOUD agricole 417.465 417.576 On the handwash tank 417.586 417.575 417.572 It is very important to keep the safety stickers in location and in good condition as they draw your attention to possible dangers and refer to the operator's manual.
  • Page 14 82.475 / Boxer II...

  • Page 15: Starting-Up The Sprayer

    STARTING-UP SPRAYER Checking self-propelled advance speed. Checking self-propelled wheel circumference. Checking flow rate/hectare. See manual No. 82.471 "Safety, Checks, Maintenance of the Sprayers". 82.475 / Boxer II...

  • Page 16: Rinsing Equipment Before First Use

    RINSING EQUIPMENT BEFORE FIRST USE Before using your sprayer for the first time with phytosanitary product (weedkillers, insecticide or other product), rinse the machine completely. - Remove the nozzles if they are fitted. - Undo the end plugs on the pipes. - Fill 1/5th of the volume of the tank with water.

  • Page 17: Choice Of Nozzles And Tables Of Flow Rates

    CHOICE OF NOZZLES TABLES OF FLOW RATES See manual No. 82.467 "NOZAL nozzles" D.P.TRONIC REGULATION See manual No. 82.465 "D.P.Tronic regulation" 82.475 / Boxer II...

  • Page 18: (See Manual No. 82.465)

    PRESENTATION OF THE D.P.TRONIC CONTROL BOX Display Electronic regulation switches (see manual No. 82.465) Manual spraying regulator valve switch control Control box power Control switches for boom switch (see manuals: No. 82.438 AXIALE boom No. 82.461 EKTAR boom) Plugs Manual/automatic mode switch for regulator valve Spraying control switches (see pages 34 to 39)

  • Page 19: Main Sprayer Functions With The Centrifugal Pump

    MAIN SPRAYER FUNCTIONS WITH THE CENTRIFUGAL PUMP All the valve operations must be done with the engine stopped. Power up the control box. When engaging the spray pump, the internal combustion engine must be at idle. 82.475 / Boxer II...

  • Page 20: Boxer Ii 1800 R

    CENTRIFUGAL PUMP FUNCTIONS (figure 2) - BOXER II 1800 R - FILLING - Close the drain orifice using the valve (1) located under the equipment, in the sump (figure 24, page 43). - Fill the centrifugal pump priming tank with water. To do this, draw the hexagon socket head screw (1) located on the upper part of the pump body (figure 1).

  • Page 21: Rinsing The Spraying Circuit With The Main Tank

    RINSING THE SPRAYING CIRCUIT WITH THE MAIN TANK - When changing chemical product. - Put 300 litres of clear water with a cleaning product (All Clear type) in the main tank. - Turn all the valve handles to position (hopper) except valve (6) which is to be placed in position during 2 minutes.

  • Page 22: Boxer Ii 2500 / 3000 R

    CENTRIFUGAL PUMP FUNCTIONS (figure 4) - BOXER II 2500 / 3000 R - FILLING - Close the drain orifice using the valve (1) (figure 24, page 43). - Fill the centrifugal pump priming tank with water. To do this, draw the hexagon socket head screw (1) located on the upper part of the pump body (figure 3).

  • Page 23: Rinsing The Spraying Circuit With The Main Tank

    RINSING THE SPRAYING CIRCUIT WITH THE MAIN TANK - When changing chemical product. - Put 300 litres of clear water with a cleaning product (All Clear type) in the main tank. - Turn all the valve handles to position (hopper) except valve (5) which is to be placed in position during 2 minutes.

  • Page 24: Boxer Ii 4000 R

    CENTRIFUGAL PUMP FUNCTIONS (figure 6) - BOXER II 4000 R - FILLING - Close the drain orifice using the valve (1) (figure 24, page 43). - Fill the centrifugal pump priming tank with water. To do this, draw the hexagon socket head screw (1) located on the upper part of the pump body (figure 5).

  • Page 25: Rinsing The Spraying Circuit With The Main Tank

    RINSING THE SPRAYING CIRCUIT WITH THE MAIN TANK - When changing chemical product. - Put 300 liters of clear water with a cleaning product (All Clear type) in the main tank. - Turn all the valve handles to position (pump startup) during 1 minute. - Then, turn all the valve handles to position (hopper) except valve (6) which is to be placed in position during 1 minute.
  • Page 26 82.475 / Boxer II...

  • Page 27: Other Sprayer Functions

    OTHER SPRAYER FUNCTIONS 82.475 / Boxer II...

  • Page 28: Incorporation Hopper "Boxer Ii 1800 R

    INCORPORATION HOPPER - BOXER II 1800 R - - This permits introduction, during water filling of the sprayer, of powders or liquid treatment products. This equipment gives an excellent mixing of the product with the water and makes spraying operations easier. INCORPORATION HOPPER USING MAIN TANK SUCTION - Fill the tank partly (see filling operation, page 20) (approx.
  • Page 29 4 5 6 9 10 11 82.475 / Boxer II...

  • Page 30: Incorporation Hopper "Boxer Ii 2500 / 3000 R

    INCORPORATION HOPPER - BOXER II 2500 / 3000 R - - This permits introduction, during water filling of the sprayer, of powders or liquid treatment products. This equipment gives an excellent mixing of the product with the water and makes spraying operations easier. INCORPORATION HOPPER USING MAIN TANK SUCTION - Fill the tank partly (see filling operation, page 22) (approx.
  • Page 31 RIN AGE CUVE AVEC EAU DU REMP LISSA GE RESE AU P.D.F . ARRE TEE TREM IE ASPIR ATION RIN AGE CUVE CUVE AVEC CUVE DE RIN AGE TREM IE P.D.F . 300 tours /min. ASPIR ATION EXTE RIEUR E RIN AGE CIRC UIT DE PULV ERISA TION...

  • Page 32: Incorporation Hopper "Boxer Ii 4000 R

    INCORPORATION HOPPER - BOXER II 4000 R - - This permits introduction, during water filling of the sprayer, of powders or liquid treatment products. This equipment gives an excellent mixing of the product with the water and makes spraying operations easier. INCORPORATION HOPPER USING MAIN TANK SUCTION - Fill the tank partly (see filling operation, page 24) (approx.
  • Page 33 TRAN SFER T REMP LISSA GE RINÇ AGE CUVE TREM IE AVEC EAU DU ASPI RATI ON RESE AU CUVE P.D.F . ARRE TEE TREM IE ASPI RATI ON RINÇ AGE CUVE EXTE RIEU R AVEC CUVE DE RINÇ AGE PULV ERISA TION P.D.F .

  • Page 34: Spraying Function "Boxer Ii 1800 R

    SPRAYING FUNCTION - BOXER II 1800 R - LIQUID STIRRING (AGITATION) - Before spraying operations we recommend to stir the liquid to be spray so as to obtain a homogeneous product: - Electric control box off. - Place all the valve handles in position (figure 16).
  • Page 35 82.475 / Boxer II...

  • Page 36: Spraying Function "Boxer Ii 2500 / 3000 R

    SPRAYING FUNCTION - BOXER II 2500 / 3000 R - LIQUID STIRRING (AGITATION) - Before spraying operations we recommend to stir the liquid to be spray so as to obtain a homogeneous product: - Electric control box off. - Place all the valve handles in position (figure 18).
  • Page 37 RIN AGE CUVE AVEC EAU DU REMPL ISSAG E RESEA U P.D.F. ARRET EE TREM IE ASPIR ATION RIN AGE CUVE CUVE AVEC CUVE DE RIN AGE TREM IE P.D.F. 300 tours/m in. ASPIR ATION EXTER IEURE RIN AGE CIRCU IT DE PULVE RISATI ON PULVE RISATI ON P.D.F.

  • Page 38: Spraying Function "Boxer Ii 4000 R

    SPRAYING FUNCTION - BOXER II 4000 R - LIQUID STIRRING (AGITATION) - Before spraying operations we recommend to stir the liquid to be spray so as to obtain a homogeneous product: - Electric control box off. - Place all the valve handles in position (figure 20).
  • Page 39 TRANS FERT REMP LISSA GE RINÇA GE CUVE TREM IE AVEC EAU DU ASPIR ATION RESEA U CUVE P.D.F. ARRE TEE TREM IE ASPIR ATION RINÇA GE CUVE EXTER IEUR AVEC CUVE DE RINÇA GE PULVE RISAT ION P.D.F. 3000to urs/mi n AVEC BRASS AGE RINÇA GE...

  • Page 40: Float Gauge

    FLOAT GAUGE (figure 22) - A float gauge on the top of the machine’s tank, clearly legible from inside the tractor cab. - The gauge is calibrated using the sheath (3). - Une règle graduée se déplace à l'intérieur d'un tube. - Pour libérer la règle graduée (2) basculer le crochet (1) à...
  • Page 41 ON OPTION: Electric gauge 82.475 / Boxer II...

  • Page 42: Height Of The Boom

    HEIGHT OF THE BOOM - 50 cm to 80 cm above the surface to be treated depending on the spray angle of the nozzles and their spacing. - If the boom is higher, there is a risk of drift. HYDRAULIC STIRRING HYDRAULIC STIRRING FOR CENTRIFUGAL PUMP - Hydraulic stirring permite obtain the production of homogeneous mixtures in the tank, before and during the spraying operation.
  • Page 43 82.475 / Boxer II...
  • Page 44 82.475 / Boxer II...

  • Page 45: Unfolding And Folding The Boom Arms

    UNFOLDING AND FOLDING BOOM ARMS See manual of the boom: "AXIALE" : No. 82.438 "EKTAR" : No. 82.461 MAINTENANCE SPRAYING EQUIPMENT Counter indications. Precautions to be taken against frost. Protection against oxidising agents See manual No. 82.471 "Safety, Checks, Maintenance of the Sprayers". 82.475 / Boxer II...

  • Page 46: Practical Recommendations For The Servicing Of Your Sprayer

    - Change them once a year or when their flow rate is 10 to 15% greater than their initial flow rate. (To do this: use the FLOW TEST BERTHOUD reference 765.241 or the 2 litres QUICK CHECK jug BERTHOUD reference 717.685 or the LITEST flow regulators, BERTHOUD reference 272.273).

  • Page 47: Maintenance After Operation

    - Deoxidize the contacts on the plugs (BERTHOUD reference 765.065 the KF F2 aerosol). - Clean the outside of the machine. Paint the mechanical parts exposed (BERTHOUD reference 769.077 for the blue paint aerosol or 778.890 for the green paint aerosol).

  • Page 48: Nozzles Or Filter Dirty

    NOZZLES OR FILTER DIRTY - Clean and rinse dirty filter or nozzles using a brush and water. - To do this, use the brush/wrench (BERTHOUD reference 779.354). Never blow into a nozzle. CLEANING THE DELIVERY FILTER (figure 25) - This is situated between the pump and the distribution.
  • Page 49 RIN AGE CUVE AVEC EAU DU REMPLIS SAGE TRANSF ERT RESEAU REMPLIS SAGE P.D.F. ARRETE E TREMIE RINÇAG E CUVE ASPIRAT ION TREMIE RIN AGE CUVE AVEC EAU DU CUVE ASPIRA TION AVEC CUVE DE RESEAU RIN AGE CUVE P.D.F. ARRETE E TREMIE P.D.F.

  • Page 50: Maintenance Of Plastic Valves

    - Keep the hinges on the arms, the bearing surfaces of the hinge cam and the uprights on the fixed frame greased. - Touch up the paintwork as necessary (BERTHOUD reference 769.077 for the blue paint aerosol). For more information on the spraying boom, refer to the manual’s technical...
  • Page 51 BOXER II 1800 R BOXER II 2500 / 3000 / 4000 R 82.475 / Boxer II...

  • Page 52: Maintenance Of The Pump

    MAINTENANCE OF THE PUMP DELTA PUMP (figure 32) - Reference (1) - Total pump drainage, remove the plug and allow the water or slurry to drain out (if freezing is a risk) for at least 15 minutes. - Reference (2) - Pump nose filling orifice (capacity 0.1 litres).

  • Page 53: Maintenance Diagrams

    MAINTENANCE DIAGRAMS 82.475 / Boxer II...

  • Page 54: Spraying Hydraulic Circuits

    1 2 3 4 5 1 2 3 4 5 82.475 / Boxer II...
  • Page 55 82.475 / Boxer II...
  • Page 56 82.475 / Boxer II...

  • Page 57: Wiring Diagrams

    KEY FOR WIRING DIAGRAMS (pages 58 and 59) Right end arm Relais général pulvé Main spraying relay Left end arm Lifting RELEV Boîtier de cde ou boîtier de Control box or junction box Relevage Lifting connexion en cabine in cab Tresse Braid Bras droit...
  • Page 58 See page 57: Key for wiring diagrams 574.034-3 82.475 / Boxer II...
  • Page 59 See page 57: Key for wiring diagrams 574.023-3 82.475 / Boxer II...

  • Page 60: Notes On Parameters

    NOTES ON PARAMETERS - Fill-in the boxes below so that you can remember the values programmed, the nozzles manufacter, and their colours. NOZZLE 1 nozzle: NOZZLE 2 nozzle: NOZZLE 3 nozzle: NOZZLE 4 nozzle: NOZZLE 5 nozzle: NOTE: At the start of each treatment season, check the real flow-rates of your nozzles set. Wheel circumference : Number of pulses 82.475 / Boxer II...

  • Page 61: Notes On The Treatments Carried Out During The Season

    NOTES ON TREATMENTS CARRIED OUT DURING THE SEASON Date Treatment Product Dose Volume l/ha Nozzle Pressure Speed km/h Field 82.475 / Boxer II...
  • Page 62 BERTHOUD agricole 1, rue de l’Industrie - 69823 - BELLEVILLE CEDEX FRANCE Phone : 33.4.74.06.50.50 - Fax : 33.4.74.06.50.77 Internet : www.berthoud.com - E-mail : berthoud-agricole@berthoud.com. 82.475 / Boxer II...

This manual is also suitable for:

Boxer ii-2500Boxer ii-3000Boxer ii-4000 r

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