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Scrigno OPEN1000 Assembly Manual

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(ENGLISH)
__________________________________________________________________________________________________________________________________________________________________________
ASSEMBLY MANUAL
AUTOMATION KIT
OPEN1000 - OPEN1200
Name
AUTOMATION FOR INTERIOR SLIDING DOORS
MOTORIZED OPENING AND CLOSURE OF SLIDING DOORS
Function
Model
OPEN
Code
30199
- 30201
Construction year
Serial number
Document MAN_Automazione_Porte_Open_rev0_01-10-12_EN
Version 0

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  • Page 1 (ENGLISH) __________________________________________________________________________________________________________________________________________________________________________ ASSEMBLY MANUAL AUTOMATION KIT OPEN1000 - OPEN1200 Name AUTOMATION FOR INTERIOR SLIDING DOORS MOTORIZED OPENING AND CLOSURE OF SLIDING DOORS Function Model OPEN Code 30199 - 30201 Construction year Serial number Document MAN_Automazione_Porte_Open_rev0_01-10-12_EN Version 0...

  • Page 2: Table Of Contents

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12_EN __________________________________________________________________________________________________________________________________________________________________________ CONTENTS CHAP. 0. PACKAGING CONTENTS .......................... 4 CHAP. 1. CONTENTS AND CONSULTATION INSTRUCTIONS................1 1.1. FOREWORD ..............................1 1.2. PURPOSE OF THIS ASSEMBLY MANUAL ...................... 1 1.2.1. IMPORTANCE OF THIS ASSEMBLY MANUAL ....................1 1.2.2.
  • Page 3 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12_EN __________________________________________________________________________________________________________________________________________________________________________ 6.6. TRACING FAULTS ............................. 5 6.7. REINSTALLATION AND REUSE ........................5 6.8. FIRE EXTINGUISHING DEVICES ........................5 CHAP. 7. DISPOSAL ..............................1 7.1. GENERAL INFORMATION ..........................1 7.2. DEMOLITION AND DISPOSAL ......................... 1 CHAP.

  • Page 4: Chap. 0. Packaging Contents

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12_EN __________________________________________________________________________________________________________________________________________________________________________ CHAP. 0. PACKAGING CONTENTS REF. DESCRIPTION REF. DESCRIPTION 1 self-tapping screw ∅ 2.9x13 1 Motor unit with cables length 1 metre 1 Box for installation on existing frame 2 wood screws 5x20 2 plates with transmitters 1 transformer 1 receiver...

  • Page 5: Chap. 1. Contents And Consultation Instructions

    The texts, illustrations and diagrams contained in the instructions are of a confidential technical nature and are the property of the company Scrigno S.p.A. Unipersonale, and may not be reproduced partially or in their entirety in any way or form whatsoever, either electronically or mechanically, for any purpose whatsoever, without the prior written authorization of Scrigno S.p.A.

  • Page 6: Persons For Whom This Manual Is Intended

    Scrigno S.p.A. Unipersonale, the manufacturer of the automation kit, declines all and any liability for injuries or damage caused by failure to observe this instruction.

  • Page 7: Meaning Of Symbols

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ This symbol is associated with the words: DANGER, CAUTION. This denotes the presence of a hazardous situation, which may cause injuries or damage if the correct precautions are not taken. The entire automation kit supplied presents no hazards if it is used following the instructions provided, as long as safety devices are kept in conditions of constant efficiency.
  • Page 8 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ SAFETY SYMBOLS Safety symbols enclosed by a triangle indicate DANGER; safety symbols enclosed by a circle indicate a PROHIBITION. Examples of safety symbols. Symbol Name Electrical hazard. Crushing hazard. Trapping hazard. Generic hazard. Moving parts.

  • Page 9: Definitions

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 1.4. DEFINITIONS DANGER ZONE Any zone inside and/or near the automation kit where the presence of an exposed person would constitute a risk for the health and safety of this person (Annex I, Art. 1.1.1. Directive 2006/42/EC). EXPOSED PERSON Any person wholly or partially in a danger zone (Annex I, Art.

  • Page 10: How To Read This Assembly Manual

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 1.5. HOW TO READ THIS ASSEMBLY MANUAL This assembly manual is divided into separate chapters, each of which is intended for one or more specific persons (electrical installer/maintenance technician, mechanical installer/maintenance technician). Each chapter defines the skills necessary to work on the automation kit in conditions of safety.

  • Page 11: Chap. 2. General Information And Characteristics

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ CHAP. 2. GENERAL INFORMATION AND CHARACTERISTICS 2.1. TECHNICAL CHARACTERISTICS 2.1.1. PURPOSE – AIM – CONSTRUCTION COMPONENTS The “OPEN” AUTOMATION KIT FOR INTERIOR SLIDING DOORS addressed by this manual is a motorized movement system hereinafter called the "automation kit", designed and manufactured for the command and control of a sliding disappearing door, for pedestrian passage.

  • Page 12: Basic Configuration

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 2.1.2. BASIC CONFIGURATION The basic configuration of the automation kit is composed of a series of functional units, including: 1. Runner for insertion and fixing on the motor side. 2. Two aluminium profile bars, pre-drilled for any necessary width reduction.

  • Page 13: Performance

    10 years, starting from the date of the first use and with the frequency of use indicated in the technical specifications. 2.1.4. TECHNICAL AND CONSTRUCTION SPECIFICATIONS Dimensions of automation kit a. Length (Open1000/Open1200) 2020/2420 mm b. Width 52 mm c.

  • Page 14: Conditions Of Service

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 2.3. CONDITIONS OF SERVICE Installation location Interior Maximum ambient air temperature +40°C Minimum ambient air temperature + 5° Transport and storage temperature Between -25°C and +55°C Minimum lighting necessary for installation 600 lux The automation kit is not suitable for operation in environments where contaminant substances are present, such as for example dust, acids, corrosive gases and similar.

  • Page 15: Chap. 3. Items Supplied

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ CHAP. 3. ITEMS SUPPLIED 3.1 IDENTIFICATION The identification plate of the automation kit is applied to the motor housing, and gives the following information:...

  • Page 16: Certification Of The Automation Kit

    To certify the conformity of the automation kit to the provisions of the Machinery Directive, before placing it onto the market, Scrigno S.p.A. Unipersonale arranged for the tests required by the essential safety requirements indicated in the Declaration of Incorporation and the trials envisaged by the reference standards to be carried out, including an analysis of risks so as to verify precise conformity with the health and safety requirements applied and fulfilled.

  • Page 17: Declaration Of Incorporation

    Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 3.3 DECLARATION OF INCORPORATION The undersigned, representing the following manufacturer Manufacturer Scrigno S.p.A. Unipersonale 975 Via Casale Sant'Ermete, Address 47822 Santarcangelo di Romagna (RN) - Italy conserves the relevant technical documentation at Scrigno S.p.A. Unipersonale Name...

  • Page 18: Chap. 4. Safety Instructions

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ CHAP. 4. SAFETY INSTRUCTIONS 4.1. FOREWORD ALWAYS RESPECT SAFETY INSTRUCTIONS. FAILURE TO APPLY SAFETY STANDARDS AND PROCEDURES MAY BE A SOURCE OF HAZARDS AND OF INJURY TO PERSONNEL OR DAMAGE TO THE AUTOMATION KIT. The safety instructions indicated in the assembly manual are of a general nature, and although they are based on experience, they do not cover all situations that may occur.

  • Page 19: General Requirements For Personnel

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 4.2.2. GENERAL REQUIREMENTS FOR PERSONNEL Personnel interacting with the automation kit supplied: a. must have read and understood all the safety instructions provided in this assembly manual; b. must have normal psychophysical capacities; c.

  • Page 20: Work And Transit Environments And Places

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 4.3. WORK AND TRANSIT ENVIRONMENTS AND PLACES In compliance with Directive 89/391/EEC regarding the implementation of measures intended to promote the health and safety of workers during work activities, the employer must make arrangements to eliminate or reduce the residual risks indicated as required in this manual.

  • Page 21: General Standards For The Protection Of The Automation Kit

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 4.4. GENERAL STANDARDS FOR THE PROTECTION OF THE AUTOMATION KIT TEMPORARY REMOVAL OF PROTECTIONS AND SAFETY DEVICES The protection devices of the automation kit must not be removed unless work is to be carried out. If protection devices need to be removed, immediate precautions must be taken to draw attention to the resulting hazard and to reduce it to the minimum possible.

  • Page 22: Indications Of Residual Risks Present

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 4.7. INDICATIONS OF RESIDUAL RISKS PRESENT GENERAL INFORMATION This manual lists and describes the residual risks that it has not been possible to eliminate in the design process and that remain in the automation kit. For every risk, instructions or precautions that the installer must take to avoid hazards are provided.
  • Page 23 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ Consult the technical information sheets for safety provided by the manufacturer, also giving indications on the specific residual risks that these products present, together with the precautions to be taken. PPE to be used: Protective Safety Body...

  • Page 24: Safety Notices

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 4.8. SAFETY NOTICES Safety notices must always be suitably visible and must never be removed. The user is obliged to immediately replace safety notices that have become illegible due to deterioration. Safety symbols present on the automation kit: 4.9.

  • Page 25: Integration Of The Automation Kit For Safety Purposes

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 4.10. INTEGRATION OF THE AUTOMATION KIT FOR SAFETY PURPOSES The kit addressed by this manual, named “OPEN” AUTOMATION KIT FOR INTERIOR SLIDING DOORS, has been designed, constructed and adjusted, and therefore intended, to be incorporated into or assembled together with other machines to constitute a machine pursuant to Machinery Directive 2006/42/EC.

  • Page 26: Chap. 5. Transport, Installation And Movement

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ CHAP. 5. TRANSPORT, INSTALLATION AND MOVEMENT 5.1. INSTALLER REQUIREMENTS Installation involves a series of considerable problems of a mechanical and electrical nature, and the installer must therefore possess a good technical and practical knowledge of the automation kit. It is absolutely necessary for installation activities to be assigned to expert personnel with suitable skills and authorized by the employer.

  • Page 27: Storage, Transport And Movement

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 5.4. STORAGE, TRANSPORT AND MOVEMENT The automation kit is intended for installation in interiors, and in case of storage it must be deposited in a storeroom, well ventilated and protected against dust. The components delivered must remain packed until the moment of final installation.

  • Page 28: Dimensions And Weights Of Single Components

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 5.4.2. DIMENSIONS AND WEIGHTS OF SINGLE COMPONENTS Mod. OPEN1000 DIMENSIONS Cross-section A-A A = 52 mm Overall length B = 2020 mm Overall width C = 52 mm Overall depth D = 202 mm...
  • Page 29 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ Mod. OPEN1200 DIMENSIONS Cross-section A-A A = 52 mm Overall length B = 2420 mm Overall width C = 52 mm Overall depth D = 202 mm Weight ~6 kg CROSS- SECTION...

  • Page 30: Reduction Of Length

    MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 5.5. REDUCTION OF LENGTH Both model OPEN1000 and model OPEN1200 allow length to be reduced by means of holes present on the aluminium profile bars. The following chart shows the lengths that can be obtained on each model:...
  • Page 31 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ PROCEDURE FOR REDUCTION OF LENGTH Reduce the length of bars as follows: 1. Slacken screw (A). 2. Pull the toothed belt (B) away from the idler pulley. 3. Extract the tightening device (C) in the direction of the arrow.
  • Page 32 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 11. At the distance of 77 mm from the centre of the hole (H), draw a line at right angles to the bars to act as a guide for cutting. Wear protective gloves when making the cut.

  • Page 33: Assembly Sequence

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 5.6. ASSEMBLY SEQUENCE Proceed with the assembly of the automation kit as follows: 1. Insert the runner into the upper part of the frame. 2. Slide the runner into the frame. 3. Fit the two hangers that support the door panel into the frame.
  • Page 34 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 4. Lift the assembly to bring it into contact with the frame. 5. Use a hexagonal key to tighten the screw that fixes the bars in position. 6. Fix the two brackets securing the bars using the six screws provided.
  • Page 35 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 7. Screw the two screws for door support into the hangers previously inserted. 8. On the upper part of the crosspiece of the door, screw in the two wood screws provided. 9. Fit the heads of the two screws into the brackets fixed to the upper crosspiece of the door, so...
  • Page 36 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 10. Align the two screws with the belt junction bracket. 11. Fit the two screws into the U-shaped recesses on the bracket. 12. Tighten the two screws, so that the door is secured to the drive belt.
  • Page 37 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 13. Drill a hole in the track of the frame with a 2 mm diameter bit in alignment with the hole on the travel-end device, and secure with the screw provided. 14. The illustration on the right shows the door with the work completed.

  • Page 38: Power Supplies

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 5.7. POWER SUPPLIES 5.7.1. ELECTRICAL POWER Installation must be carried out in conformity with all applicable legislative requirements of the country in which the automation kit is used. Check beforehand that the power supply system of the user guarantees the requirements indicated in Section 2.1.4.
  • Page 39 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ In any event, the person responsible for the first operation or for any subsequent installations following transfers of the automation kit, must: 1. check for the presence of a protection device that detects insulation malfunctions; 2.
  • Page 40 ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ Connect the power supply cable in the electrical box as described in the following circuit diagram: PE ⇒ yellow/green 230 V AC L max TRANSFORMER WHITE YELLOW 230 V AC 18 V AC 18 V AC AP-AUTO AP-AUTO...

  • Page 41: Installation On Existing Door

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 5.8. INSTALLATION ON EXISTING DOOR For installation on an existing door, an external box is supplied to contain electrical devices. Wiring can be led under the surround trims of the door. The connections made by the installer must guarantee a protection level of at least IP44. Heat-shrink connectors are provided to achieve this.

  • Page 42: Installation On New Door

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ 5.9. INSTALLATION ON NEW DOOR For installation on a new door, specific corrugated sheaths or ducts must be embedded into the wall. The connections made by the installer must guarantee a protection level of at least IP44. Heat-shrink connectors are provided to achieve this.

  • Page 43: Chap. 6. Maintenance, Tracing Faults And Cleaning

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 CHAP. 6. MAINTENANCE, TRACING FAULTS AND CLEANING 6.1. MAINTENANCE TECHNICIAN REQUIREMENTS It is absolutely necessary for activities of maintenance, cleaning, replacement of parts and fault tracing carried out by the installer to be assigned to expert, skilled and authorized personnel. Personnel must have been trained in matters relating to safety and have been made aware of the residual risks as indicated in Chapter 4.

  • Page 44: Requirements For Maintenance

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 6.3. REQUIREMENTS FOR MAINTENANCE All operations of maintenance, cleaning and replacement of parts, without exclusions, must be carried out only with this automation kit at a total standstill, after disconnecting all external energy supplies. In addition, all cut-off devices for external energy supplies must be interrupted and locked in the zero "OFF"...

  • Page 45: Cleaning / Lubrication

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 CONDUCTORS, IDENTIFICATION AND INSTALLATION All terminations of conductors with ends that are connected to devices or terminals are fitted with fixing devices. Conductors are identified at each end in conformity with the technical documentation (circuit diagram supplied with the equipment).

  • Page 46: Non-Routine Maintenance

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 FREQUENCY PERSONNEL ZONE - METHODS Remove dust and extraneous greasy substances from the hanger sliding tracks. Use a soft cloth without loose threads, or a vacuum cleaner and a brush. Maintenance As necessary While cleaning, use dust masks and any other items of PPE required for technician operations of this type.

  • Page 47: Tracing Faults

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 6.6. TRACING FAULTS Before proceeding with any operation or investigation: 1. use a notice to give warning that maintenance is being carried out on the automation kit; 2. before restarting the automation kit, always check that there are no persons still carrying out cleaning and/or maintenance operations;...

  • Page 48: Chap. 7. Disposal

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ CHAP. 7. DISPOSAL 7.1. GENERAL INFORMATION The decommissioning of the automation kit must be assigned to specialized personnel with suitable equipment, with the same professional skills as maintenance technicians as indicated in Section 6.1. Before starting demolition, give warning that work is in progress.

  • Page 49: Chap. 8. Appendices / Annexes

    ASSEMBLY MANUAL Document Chapter Page Vers. MAN_Automazione_Porte_Open_rev0_01-10-12 __________________________________________________________________________________________________________________________________________________________________________ CHAP. 8. APPENDICES / ANNEXES 8.1. MAINTENANCE REGISTER FOR THE AUTOMATION KIT This maintenance register contains records on the activities of installation, maintenance, repairs and modifications made. Description of operation (Check the box corresponding to the operation carried out. Describe any residual risks and/or foreseeable improper use.) Installation Starting Adjustments...

  • Page 50: Chap. 9. Identification Data

    © Copyright 2012 – Scrigno S.p.A. Unipersonale Without the prior written authorization of Scrigno S.p.A. Unipersonale, this manual or any part of the same may not be in any way reproduced, modified, transcribed, translated into any language or made available to third parties, or used in any other way that may prejudice the interests of Scrigno S.p.A.

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