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Summary of Contents for Lewmar Lewmar Pro-Sport Series
- Page 1 Lewmar Pro-Sport/Series/Fish Windlass 65001242 Issue 3 Owner’s Installation, Operation & Basic Servicing Manual...
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Page 2: Table Of Contents
With a this manual nearby when dropping anchor. 2.1 Windlass general Lewmar product you will be provided 2. Safety Notices • When the Windlass is not in use the with many years of outstanding Classifi cation Societies and Lewmar anchor must be tied off onto a cleat 2.1 Windlass general... -
Page 3: Installation
25-60mm (1” - 2 ”). accessories to ensure top performance network of distributors. take up camber or sheer. and eliminate the risk of voiding your warranty. For replacement parts, please visit your dealer or the Lewmar web site. 3.3 Gypsy Suitability... -
Page 4: Bellow Deck Preparation
3. Installation 3.6-1 6° 300 mm (12”) 3.6 Bellow deck preparation IMPORTANT: The positioning of the windlass must be checked prior to cutting for deck/hull and bulkhead clearance. 1. Lead from the roller should be fed horizontally back to the top of the gypsy and along its centre line within +6˚. -
Page 5: Above Deck Fi Tting
3. Installation 3.7-1 3.7-2 3.7-3 3.7 Above deck fi tting 1. Using your template and after you have checked all the above and below deck requirements cut the following holes. • Pro-Series/Fish Using a 10mm ( ”) diameter drill, make the three holes for the mounting studs and two for the motor cables. -
Page 6: Under Deck Fi Tting
3. Installation 3.7-4 3.8-1 6mm - ” 4. Place the base mat in position on the deck. Optionally, apply a suitable sealant to the base of the windlass, any mounting pad or around the studs. 3.8 Under deck fi tting 1. -
Page 7: Loading Rope/Chain
WARNING! Isolate the windlass using circuit breaker/isolator. 3.9 Loading rope/chain • Illustrations based on Pro-Sport. • For safety and performance Lewmar recommends the use of matched Lewmar anchor rodes. 1. Pull out control arm. 2. Feed anchor rope/chain into entry hole. -
Page 8: Control Switch Installation
4. Electrical Wiring 4.3 Control switch installation Follow the mounting instructions supplied with the switch. • NOTE: In a multi station installation all switches must be wired in a parallel circuit. Cable sizing for length of cable run Model Voltage Circuit breaker Contactor Contactor box... -
Page 9: Pro Wiring Diagram With Contactor
4. Electrical Wiring 4.4 Pro wiring diagram with contactor • Installation instructions are supplied separately with any accessories. Remote Handheld Control (See Chart) Electric Switches Rocker Switch (See Chart) (68000593) DOWN DOWN Fuse Wireless Control Available (See Chart) Circuit Breaker (See Chart) Contactor (68000939) -
Page 10: Pro Wiring Diagram With Contactor Box
4. Electrical Wiring 4.5 Pro wiring diagram with contactor box • Installation instructions are supplied separately with any accessories. Remote Handheld Control (See Chart) Electric Switches Rocker Switch (See Chart) (68000593) DOWN DOWN Fuse Contactor Box (68000965) Wireless Control Available (See Chart) Circuit Breaker (See Chart) -
Page 11: Pro Wiring Diagram With Pre-Wired Control Box
4. Electrical Wiring 4.6 Pro wiring diagram with pre-wired control box • Installation instructions are supplied separately with any accessories. Remote Handheld Control (See Chart) Electric Switches Rocker Switch (See Chart) (68000593) DOWN DOWN Pre-Wired Control Box Wireless Control Available (68000963) (See Chart) Circuit Breaker... -
Page 12: Operation
2. Release any anchor locks 3. When safe insert the Lewmar wrench in to the capstan drive cap. Rotate clockwise to grip the gypsy and anticlockwise to free the gypsy controlling the rate of descent of the anchor. -
Page 13: Pro-Series/Sport Braked Anchor Freefall
Observe maritime anchor deployment safety rules. 1. Release any anchor locks 2. When safe, insert the Lewmar wrench in to the capstan drive cap. Rotate clockwise to grip the gypsy and anticlockwise to free the gypsy controlling the rate of descent of the anchor. -
Page 14: Manual Anchor Recovery
1. Pro-Series/Fish Ensure capstan drive cap is tight so the clutch is locked. 2. Release any anchor locks and when safe insert the Lewmar wrench or a standard 12mm ( ”) drive rachet into the socket end of the driveshaft on the opposite site of the windlass to the gypsy. -
Page 15: Power Up/Down
5. Operation 5.4-3 5.4-4 5.4-1 5.4-2 PRO-SERIES/ PRO-FISH PRO-FISH PRO-SERIES/ SPORT SPORT 5.4 Power up/down To retrieve anchor: To release anchor: 4. Pro-Series/Fish/Sport 1. Pro-Fish only Press the UP button continuously to Check unit is not in manual mode and retrieve the anchor. -
Page 16: Operating Tips
5. Operation 5.5-1 5.5-2 5.5 Operating tips • Vessels at anchor will snub on the rode and this can cause slippage or apply excessive loads to the windlass. When retrieving anchor do not overload or stall in windlass. The rode should be secured directly to a bollard, sampson post or cleat and a chain secured by a chain stopper. -
Page 17: Servicing
6. Servicing 6.2-1 6.3-1 6.3-2 6.2-2 6.3 Pro-Series/Sport gypsy WARNING! Isolate the windlass Annually: replacement/service WARNING! Isolate the windlass using circuit breaker/isolator. • Check electric cables for damage. using circuit breaker/isolator. • Illustrations based on Pro-Series. Repair/renew as required. WARNING! Ensure rode is 1. -
Page 18: Pro-Series/Fish Parts List
36(1), 38(1), 39(1), 40(1), 41(1), 42(1), 66000620 Assembly Kit 43(1), 44(1), 45(1), 46(1) * Kits are for use on Pro-Series/Fish with Serial Nos starting 561***, 563***, 565***, 571***, for earlier kits please check the manual supplied with your windlass or contact a Lewmar distributor. -
Page 19: Pro-Sport Parts List
6. Servicing 6.5 Pro-Sport parts list Kit No. DESCRIPTION Items Included (Qty.) 66000098 Clutch Nut & Cone Kit 26(1), 27(1), 28(2) 66000099 Clutch Lever Kit Clutch lever (Not shown) 66000110 Gypsy RC " inch (7mm) 32(1) 66000112 Gypsy RC 6mm 31(1) 6052907 Fleming, Rope / Chain... -
Page 20: Specifi Cations
7. Specifi cations 7.1 Pro-Seies/Fish dimensions D (mm) D (inch) P (mm) P (inch) W (mm) W (inch) RCO690 12 mm ( ”) 6 mm DIN 766 0.236 18.5 0.728 20.4 0.803 Gypsy No. 502 3 Strand and 8 Plait 7 mm DIN 766 0.276 0.866... -
Page 21: Pro-Sport Dimensions
7. Specifi cations 7.2 Pro-Sport dimensions D (mm) D (inch) P (mm) P (inch) W (mm) W (inch) RC0670 12 mm ( ”) 6 mm DIN 766 0.236 18.5 0.728 20.4 0.803 Gypsy No. 502 3 Strand and 8 Plait 7 mm DIN 766 0.276 0.866... -
Page 22: Pro-Series/Fish Deck Template Guide
7. Specifi cations 7.3 Pro-Series/Fish deck template guide... -
Page 23: Pro-Sport Deck Template Guide
7. Specifi cations 7.4 Pro-Sport deck template guide... -
Page 24: Electric Specifi Cations
7. Specifi cations 7.5 Electric specifi cations Normal Current Model Power Option Motor Typical Max. Pull Maximum Line Speed Typical Working Load Total Weight Circuit Breaker Draw m/min ft/min Pro-Series 700 Pro-Series 1000 1000 Pr-Fish 700 Pro-Fish 1000 1000 Pro-Sport 62.5 137.5... -
Page 25: Trouble Shooting
The proper voltage warranty to be excluded, then such warranty, if permitted by that iii Lewmar shall not be liable in any way for Product failure, or any on a 12 Volt system is 13.5 Volts, state or country’s law, shall be limited to a period of one year from...
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Questions and answers
Good morning, while pulling up the anchor rope it begins to slip just prior to the chain Then, if it pulls rope all the way to the chain, most of the time the chain just slips and wont pull the anchor all the way in. The gypsy nut is as tight as i can get it. All wlse is the same, i.e. rope, swivel etc. any suggestions please. Thank you
Possible solutions for a Lewmar Pro-Sport Series anchor windlass that slips when pulling up the anchor rope and chain include:
1. Ensure the anchor rode is properly secured and not loose.
2. Tighten the gypsy drive cap if it is slack.
3. Check that the rope and chain are correctly aligned in the gypsy.
4. Secure the rode to a strong point like a bollard, cleat, or chain stopper.
5. Service the windlass regularly and check electric cables for damage.
This answer is automatically generated