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Lewmar CPX Product Manual
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Lewmar CPX Product Manual

Vertical windlass
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Lewmar CPX Vertical Windlass
66300104 Iss. 5

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Summary of Contents for Lewmar CPX

  • Page 1 Lewmar CPX Vertical Windlass 66300104 Iss. 5...
  • Page 2 With a Lewmar product you will be provided with many years of outstanding service. Product support Lewmar products are supported by a worldwide network of distributors and Authorised Service Representatives. If you encounter any difficulties with this product, please contact your national distributor, or your local Lewmar dealer. CE Approvals For CE approval certificates contact Lewmar.
  • Page 3 ‣ Boating, like many other activities can be hazardous. Even the correct selection, maintenance and use of proper equipment cannot eliminate the potential for danger, serious injury or death. ‣ Lewmar windlasses are designed and supplied for anchor control in marine applications and are not to be used in conjunction with any other use.
  • Page 4 Use only genuine Lewmar parts and accessories to ensure top performance and eliminate the risk of voiding your warranty. Gypsies fitted to the CPX range of windlasses are ideally suited to handling our factory made Rope/Chain combination rodes, which consist of rope spliced to a chain tail. See Specifications section for details.
  • Page 5 The deck is an integral component of the windlass it has to secure the windlass and be strong enough to cope with the high torque stresses involved in recovering the anchor. ‣ Lewmar recommends a minimum deck thickness of 40mm (11/2”) ‣ M10 studs suit deck and packing thickness of 40-50mm (11/2”- 2”) Note: For thicker deck, a longer 3.5-1...
  • Page 6 3.6 Below deck preparation IMPORTANT: The positioning of the windlass must be checked prior to cutting for deck/hull and bulkhead clearance. 3.6-1 1.The motor/gearbox is bolted via the through deck mounting bolts. NOTE: Do not position motor/gearbox below rode/chain pipe fall area. 3.6-2 300 mm (12”)
  • Page 7 Some studs have a flat. Position the flats of the studs nearest the base of the windlass. ‣ CPX 1-3 - Studs 21Nm ‣ CPX 4-5 - Studs 43Nm Lewmar CPX Vertical Winlass ref 66300104 Iss. 5...
  • Page 8 ‣ CPX 1-3 - Assemble the washer then the M8 nut, secure with Loctite® threadlock to 21Nm torque. ‣ CPX 4-5 - Assemble the washer then the M10 nut, secure with Loctite® threadlock to 43Nm torque. Lock tightened nut with spanner and then secure with the M10 Nyloc nut.
  • Page 9 ⚠ WARNING! Isolate the windlass using circuit breaker/isolator. For safety and performance Lewmar recommends the use of matched Lewmar anchor rodes. 1. Remove cover. 2. Pull out control arm. 3. Feed anchor rope/chain into entry hole. Tie off to suitable strong point.
  • Page 10 4.1 Electric cable selection Lewmar recommends the installer source and install cable that meets the requirements of the standards and regulations relevant to the installation and codes of practice. The cable table gives recommended cable sizes based on total length of cable required, from the battery, following the route of the cables.
  • Page 11 150 A (68000359) 68000318 68000128 See wireless remote instructions 110 A (68000350) 68000318 68000130 CPX5 for wiring details. WIRELESS REMOTE 3 BUTTON WINDLASS ONLY WIRELESS REMOTE 5 BUTTON WINDLASS AND THRUSTER 68000967 68000968 Lewmar CPX Vertical Winlass ref 66300104 Iss. 5...
  • Page 12 4.5 Wiring diagram CPX 1-3 & 5 Installation instructions are supplied separately with any accessories. 1. NOTE: Motor connections D1 = F1 D2 = F2 2. Switch wire thickness: 1.5 mm2 (16 AWG) BATT +VE...
  • Page 13 4.6 Wiring diagram CPX 4 BATT +VE BATT +VE Lewmar CPX Vertical Winlass ref 66300104 Iss. 5...
  • Page 14 ‣ Adjust rate of fall with handle. Once paid out fully tighten gypsy drive cap. Gypsy/drum ‣ Place a Lewmar handle into the drum top nut and operate as gypsy version above. 5.1-2 ⚠ WARNING! Isolate the windlass using circuit breaker/isolator.
  • Page 15 ⚠ WARNING! Isolate the windlass ‣ CPX 2-3Gypsy only No.66840084 using circuit breaker/isolator. ‣ CPX 2-3 Gypsy/drum No.66840056 ‣ CPX 4-5 Gypsy only No.66840003 ‣ CPX 4-5 Gypsy/drum No.66840005 5.3-1 5.3-2 5.3-3 5.3-4 Lewmar CPX Vertical Winlass ref 66300104 Iss. 5...
  • Page 16 5.4 Independent warping Gypsy/drum only 5.4-1 1. Lock anchor chain before warping. 2. Place a Lewmar winch handle into top nut. Disengage clutch by turning anti-clockwise by half a turn. Remove handle. 3. When safe, operate the drum. If warping speed is too fast, ease tension in rope.
  • Page 17 When retrieving anchor The rode should be secured do not overload or stall in directly to a bollard, sampson post windlass. or cleat and a chain secured by a chain stopper. 5.5-1 5.5-2 Lewmar CPX Vertical Winlass ref 66300104 Iss. 5...
  • Page 18 6.2 Gypsy replacement/service 6.2-2 6.2-1 6.2-3 1. Remove chain pipe cover screws using 6mm (CPX1-3) 8mm (CPX 4-5) 6.2-4 Allen key. 2. Place winch handle into gypsy drive cap, rotate anti-clockwise and remove. 3. Remove washer and top cone.
  • Page 19 Proceed as 6.2 except place the winch handle into the drum top nut and remove drum assembly to get to gypsy. 6.4 Control arm replacement/service/retro-fitting CPX1-3 are factory fitted with control arms as standard. CPX 4-5 are not supplied with a control arm but can be retro-fitted with a Lewmar control arm kit No. 66810031 available from Lewmar dealers.
  • Page 20 6.5 Parts list CPX 1 Optional Emergency Manual Recovery Kit...
  • Page 21 Gypsy & Stripper Kit (006) 26(1) 68001048 Gypsy & Stripper Kit (000) 27(1) 68001049 Gypsy & Stripper Kit (001) 28(1) 68001050 Gypsy & Stripper Kit (002) 29(1) 68001051 Gypsy & Stripper Kit (003) 30(1) Lewmar CPX Vertical Winlass ref 66300104 Iss. 5...
  • Page 22 6.6 Parts list CPX 2-3...
  • Page 23 CPX2 12V IP68 MGB - No Cables 34(1) 68001074 CPX2 24V IP68 MGB - No Cables 35(1) 68001075 CPX3 12V IP68 MGB - No Cables 36(1) 68001076 CPX3 24V IP68 MGB - No Cables 37(1) Lewmar CPX Vertical Winlass ref 66300104 Iss. 5...
  • Page 24 6.7 Parts list CPX 4...
  • Page 25 28(1) 68001064 Gypsy & Stripper Kit (202) 29(1) 68001065 Gypsy & Stripper Kit (203) 30(1) 68001066 Gypsy & Stripper Kit (204) 31(1) 68001077 CPX4 12V MGB 32(1) 68010878 CPX4 24V MGB 33(1) Lewmar CPX Vertical Winlass ref 66300104 Iss. 5...
  • Page 26 7. Specifications 7.1 CPX 1-3 Dimensions...
  • Page 27 7.2 CPX 4-5 Dimensions Lewmar CPX Vertical Winlass ref 66300104 Iss. 5...
  • Page 28 7.3 Deck template guide DO NOT use this template as a cutter. It is supplied as a guide only. Check before drilling holes. CPX1,2-3 Gen 2 Deck Mounting Detail 45° 6 mm Ø63 Ø60 Ø14 mm Optional hole 47.5 mm 50 mm for auto anchor sensor...
  • Page 29 ‣ Ensure electrical cable size is large enough to handle the current draw and keep voltage drop within acceptable limits. ‣ Check control switches, connections, battery condition, isolator switch, fuse and motor for operation failure. Lewmar CPX Vertical Winlass ref 66300104 Iss. 5...
  • Page 30 Lewmar shall not be liable in any way for Product failure, or ii Where applicable law does not permit a statutory or any resulting loss or damage that arises from: implied warranty to be excluded, then such warranty, if a.

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