PREVOST X3-45 2011 Operator's Manual
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PREVOST X3-45 2011 Operator's Manual

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COACH MANUFACTURER
OPERATOR'S MANUAL
X3-45 COACH
PA1581

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Summary of Contents for PREVOST X3-45 2011

  • Page 1 COACH MANUFACTURER OPERATOR’S MANUAL X3-45 COACH PA1581...
  • Page 2 PA1581 1 Edition Date: January, 2011 Starting from vehicle: A-9926, B-9965, B-9971, B-9992, B-5002 Featuring: EPA 2010...
  • Page 3 Since continuous improvement is a primary focus at Prevost, we reserve the right to make changes anytime, without notice, and without incurring any obligation.

  • Page 5: Table Of Contents

    Table of Contents SAFETY PRECAUTIONS....................1 COACH EXTERIOR......................5 COACH INTERIOR ....................... 19 CONTROLS AND INSTRUMENTS ................29 OTHER FEATURES ...................... 89 STARTING AND STOPPING PROCEDURE............... 123 SAFETY FEATURES AND EQUIPMENT..............129 CARE AND MAINTENANCE..................143 TECHNICAL INFORMATION ..................163 ABBREVIATIONS .......................

  • Page 7: Safety Precautions

    Safety Precautions SAFE OPERATING PRACTICES ........................ 2 DEFENSIVE DRIVING PRACTICES......................2 OTHER PRECAUTIONS ..........................3...
  • Page 8 Safety Precautions SAFE OPERATING PRACTICES • Do not run the engine or HVAC system with access doors left open. Close compartment To ensure safe and reliable operation, heed the doors before operating any equipment. following safety precautions. • Do not remove the surge tank filler cap or •...
  • Page 9 Safety Precautions OTHER PRECAUTIONS DANGER Make sure that electrical current or air pressure is removed before performing any work. A part may be energized even if the ignition switch is OFF. A part may be under pressure even if all tanks are empty. Before performing any work on the vehicle, refer to wiring diagrams and/or air schematics to thoroughly understand the system.

  • Page 11: Coach Exterior

    Coach Exterior ENGINE COMPARTMENT COMPONENTS....................7 ENGINE COMPARTMENT........................... 8 ENGINE COMPARTMENT CURB-SIDE DOOR ..................8 ENGINE COMPARTMENT REAR DOORS..................... 8 EXHAUST AFTERTREATMENT SYSTEM ACCESS DOOR..............9 ENGINE RADIATOR DOOR ........................9 CATALYTIC CONVERTER ACCESS DOOR ....................9 CONDENSER COMPARTMENT (A/C)...................... 10 EVAPORATOR COMPARTMENT ......................
  • Page 12 Coach Exterior X3-45 EXTERIOR VIEW (TYPICAL) 18606 Engine air intake Engine compartment curb-side door Hinged rear fender Baggage compartment Fuel filler door Condenser compartment Entrance door control switch Entrance door Engine compartment rear doors 10. Rear-view mirrors 11. Spare wheel compartment 12.

  • Page 13: Engine Compartment Components

    Coach Exterior ENGINE COMPARTMENT COMPONENTS ENGINE COMPARTMENT FEATURING VOLVO D13 ENGINE 01184 1. Diesel Oxidation Catalyst (DOC) & Diesel Particulate Filter (DPF) Assembly; 2. Transmission fluid dipstick (if equipped with Allison transmission); 3. Coolant fluid surge tank filler cap; 4. Coolant fluid surge tank sight glass; 5.

  • Page 14: Engine Compartment

    Coach Exterior ENGINE COMPARTMENT ENGINE COMPARTMENT CURB-SIDE DOOR engine compartment curb-side door provides access to the following (if equipped): • Engine compartment rear doors release handle; • Booster terminals; • Rear electrical panel; • Rear junction panel; • ENGINE COMPARTMENT R.H. SIDE Battery compartment;...

  • Page 15: Exhaust Aftertreatment System Access Door

    Coach Exterior A catch holding each door open engages when EXHAUST AFTERTREATMENT the door is fully open. Release the catches SYSTEM ACCESS DOOR before closing the doors. Close the L.H. door first, then firmly shut the R.H. door. The engine door must be open before opening the exhaust aftertreatment...

  • Page 16: Condenser Compartment (A/C)

    Coach Exterior CONDENSER COMPARTMENT (A/C) 22299 ACCESS TO THE CATALYTIC CONVERTER 04023 EVAPORATOR COMPARTMENT WARNING The HVAC (Heating, Ventilating and Air- Conditioning) evaporator blower and coolant After inserting the support rod into the heater are located in this compartment. The receptacle, make sure the rod supports the compartment door release latch is located on door securely from falling down on to your...

  • Page 17: Coolant Heater Compartment

    Coach Exterior compartment accessible through evaporator compartment door. EVAPORATOR COMPARTMENT 22274 COOLANT HEATER COMPARTMENT The water recirculating pump is also located in the engine coolant heater compartment. RECIRCULATION DAMPER 22302 FRONT ELECTRICAL AND SERVICE In case of damage or malfunction of the COMPARTMENT evaporator compartment door release latch, the door can still be opened using the access hole...

  • Page 18: Baggage Compartments

    Coach Exterior BAGGAGE COMPARTMENTS The baggage compartments of the X3-45 Coach provide 406 ft (11.5 m ) of storage capacity. The compartments can be locked or unlocked by using the exterior compartment key. Pull up operating handle to release the latch, and then pull the door open.

  • Page 19: Spare Wheel Compartment

    Coach Exterior NOTE For added safety, open the door until the catch assist in holding the door in the open position. NOTE SPARE WHEEL IN FRONT BUMPER COMPARTMENT 18614 The baggage compartment doors can be locked/unlocked from the driver's position by WARNING the optional central locking system.

  • Page 20: Entrance Door

    Coach Exterior Refer to “Controls and Instruments” chapter for CAUTION more information. Diesel exhaust fluid DEF will begin to crystallize and freeze at 12°F (-11°C) and expand by 7% when frozen. To allow expansion without damaging the DEF tank, do not fill the tank with more than 15.9 gallons (60 liters).

  • Page 21: Emergency Entrance Door Opening

    Coach Exterior This works even when the door is shut REAR VIEW MIRRORS manually. The vehicle is equipped with flat-type and convex-type rear-view mirrors. Convex mirrors EMERGENCY ENTRANCE DOOR OPENING give a wide angle view. Objects viewed in Refer to “Safety Features and Equipment” convex-type rear-view mirrors appear smaller chapter.

  • Page 22: Back-Up Camera

    Coach Exterior BACK-UP CAMERA An optional back-up camera is available which provides the driver with visual assistance when backing-up. Camera monitor is installed on the dashboard L.H. side, on the windshield post. For additional information, refer to "Controls & Instruments". 110-120 VOLTS CONNECTOR This connector is connected to the electric block heater and uses a 110-120 VAC power source.
  • Page 23 Coach Exterior coupling ball socket. WARNING Two lengths of safety chain shall be used. The strength rating (minimum breaking Pulling a trailer weighing more than the force) of each individual chain and its recommended maximum gross weight may connecting means shall be equal to, or cause engine and transmission overheating, exceed the trailer GVWR.

  • Page 25: Coach Interior

    Coach Interior ELECTRONIC DESTINATION SIGN ......................20 UTILITY COMPARTMENTS........................20 STEERING WHEEL ADJUSTMENT ......................20 AISLE MIRROR ............................20 ADJUSTABLE HVAC REGISTERS......................20 DRIVER'S SEAT – ISRI..........................21 MECHANICAL ISRI SEAT............................21 PNEUMATIC ISRI SEAT ............................22 SAFETY BELTS ..............................23 TOUR GUIDE SEAT ........................... 24 MICROPHONE JACKS ..........................

  • Page 26: Electronic Destination Sign

    Coach Interior ELECTRONIC DESTINATION SIGN Turn the optional destination sign lighting on and off using the rocker switch located on the dashboard. Refer to Controls & Instruments chapter. Depress the selecting switches until the desired destination appears in the Liquid Crystal Display. UTILITY COMPARTMENTS 18602 STEERING WHEEL ADJUSTMENT...

  • Page 27: Driver's Seat - Isri

    Coach Interior side and one on the L.H. (refer to Controls & Instruments chapter). Another one is located close to the door, below the modesty panel wall for step de-icing. The direction and volume of air flow are adjustable manually. Use the HVAC control panel to set air temperature.

  • Page 28: Pneumatic Isri Seat

    Coach Interior Tilt (rear) DANGER To lower or raise the seat's rear For best protection, position headrest behind section, pull handle #4 up and your head, not behind your neck. push or pull the seat cushion. 18337 PNEUMATIC ISRI SEAT WARNING To avoid pinching the fingers between buckle and controls, lower safety belt buckle before...

  • Page 29: Safety Belts

    Coach Interior Air Lumbar (7) (8) NOTE Provides back support with upper and lower The safety belt must be pulled out slowly and settings, ensuring comfort during lengthy sitting. continuously, otherwise it will lock the reel before the latch plate reaches the buckle. If this happens, allow the belt to retract Air Height Adjustment (9) completely and repeat the procedure correctly.

  • Page 30: Tour Guide Seat

    Coach Interior TOUR GUIDE SEAT PASSENGER SEATS Passenger seats may be equipped with grip handles, ashtrays, newspaper holders, trays, cup holders and footrests. PASSENGER SEAT EQUIPMENT 18121A All seats are track-mounted so that the seating configuration can be changed. Each set is TOUR GUIDE SEAT 18347 mounted on rectangular aluminum bases to make...

  • Page 31: Card Tables

    Coach Interior configuration it replaces. The existing seat spacing remains unchanged. FOLDING TRAY MODELS 23140 NOTE Both tray models as well as the tray installed onto each modesty panel, are equipped with tumbler holders. CARD TABLES QUICK-LOUNGE SYSTEM 18395 Two card tables are provided as standard OVERHEAD CONSOLE equipment and are used in the passenger swivel seat configuration.

  • Page 32: Adjustable Air Registers

    Coach Interior ADJUSTABLE AIR REGISTERS Emergency Windows Manually adjustable registers located on the These windows can be opened from inside the overhead console provide air flow to the vehicle as emergency exits. A decal on window passengers. Air flow can be directed, passengers sills indicates the location of the emergency can orient individual registers by rotating the windows.

  • Page 33: Driver's Power Window

    Coach Interior Passenger windows may be equipped with pull- VENTILATION HATCH down sun shades. To operate, pull down the A ventilation hatch may be installed in the ceiling shade and insert the hem into the first or second at the rear of the coach. A second, optional hatch catch.

  • Page 34: Waste Container

    Coach Interior If emergency assistance is required, the lavatory occupant can actuate a buzzer that will sound in driver's area. The buzzer's push-button (c/w instruction label) is located on the inner curbside wall of lavatory. The lavatory has its own ventilation system that operates only when the ignition switch is in the "ON"...

  • Page 35: Controls And Instruments

    DIAGNOSTIC DATA READER (DDR) RECEPTACLE ................37 AUTOMATIC FIRE DETECTION AND SUPPRESSION SYSTEM (AFSS) ..........37 CRUISE CONTROL............................ 38 REGULAR CRUISE CONTROL ..........................38 PREVOST AWARE – ADAPTIVE CRUISE BRAKING ...................39 TIRE PRESSURE MONITORING SYSTEM (TPMS) ................. 44 DASHBOARD............................. 48 CONTROL SWITCHES ............................49 L.H.
  • Page 36 Controls and Instruments ANALOG INDICATORS ............................61 TELLTALE LIGHTS ..............................64 DRIVER INFORMATION DISPLAY........................68 STEERING COLUMN CONTROLS......................77 MULTI-FUNCTION LEVER ............................77 STEERING WHEEL CONTROLS ..........................78 HORNS ..................................79 TRANSMISSION RETARDER ..........................80 FOOT-OPERATED CONTROLS........................ 80 BRAKE PEDAL...............................80 ACCELERATOR PEDAL............................81 ALLISON AUTOMATIC TRANSMISSION....................81 OPERATION .................................81 PUSHBUTTON SHIFT SELECTOR ........................81 MODE..................................81 TRANSMISSION SERVICE INDICATOR.......................82...

  • Page 37: Keys

    Controls and Instruments Use this key to lock or unlock the lockable utility KEYS compartments lockable overhead Depending on options, up to eight different keys compartment containing the video cassette are provided with the coach. player. ENTRANCE DOOR EXTERIOR HAND TOWEL DISPENSER KEY COMPARTMENT DOORS KEY Use this key to open the hand towel dispenser.
  • Page 38 Controls and Instruments NOTE To place ignition switch to ON, turn the key When the battery master switch (ignition clockwise to the first position. The key cannot be switch) is set to the off position, all electrical removed when in this position. supply from the batteries is cut off, with the exception of battery equalizer check module, The electrical circuits activated when the switch...
  • Page 39 Controls and Instruments DRIVER’S SECTION 18671 Lateral control panel Microphone DOT certification plate Diagnostic Data Reader (DDR) receptacle Foot operated steering wheel adjustment unlock air valve Driver’s utility compartment Dashboard Rear view monitor (optional) Front view scenic camera (optional) Front service door unlocking pull rod...

  • Page 40: Lateral Control Panel

    Controls and Instruments LATERAL CONTROL PANEL 1. Transmission control pad 2. Control switches 3. Mirror controls 4. Tag axle control valve 5. Parking brakes control valve 6. Coolant heater timer (option) 7. Low-buoy control valve (option) 8. Cigarette Lighter (option) 9.

  • Page 41: Transmission Control Pad

    06701 For operation of the cruise control, refer to Use this rocker switch to open or close the driver’s power window. “Regular Cruise Control” or “Prevost Aware Adaptive Cruise Braking” paragraph in this chapter. Kneeling / Front Axle Hi-Buoy (Optional)

  • Page 42: Mirror Controls

    Controls and Instruments PARKING BRAKES CONTROL VALVE (5) NOTE Spring-loaded parking brakes are applied by Doors must be unlocked using the key first, pulling up the control valve knob and protector they can then be unlocked or locked using the assembly.

  • Page 43: Ashtray

    Controls and Instruments The monitor is mounted on the windshield L.H. ASHTRAY (OPTION) (9) side pillar and switches ON automatically when To open the optional ashtray, push slightly on the transmission is in the reverse (R) range. the cover’s side. The ashtray can be removed for cleaning by pulling it out.

  • Page 44: Cruise Control

    Controls and Instruments AFSS PROTECTION PANEL & MANUAL ACTIVATION SWITCH Manual Activation Switch CRUISE CONTROL BUTTONS The manual activation switch allows immediate Setting at a desired speed system activation (extinguisher discharge and Accelerate the vehicle to the desired cruising engine shutdown) by the operator at any time. speed using the accelerator pedal.

  • Page 45: Prevost Aware Adaptive Cruise Braking

    ADAPTIVE CRUISE • 4 mph (7 km/h) with the engine brake BRAKING activated; Prevost AWARE Adaptive Cruise Braking (ACB) • 0.6 mph (1 km/h) with the transmission is an optional cruise control that not only retarder activated. maintains the set speed, but will also intervene,...
  • Page 46 Prevost’s default set time gap is and service brakes application to help maintain 1.7 seconds. a set following distance.
  • Page 47 Controls and Instruments The driver must apply additional braking power DASHBOARD TELLTALE when required, to avoid collision or to maintain a When ACB is turned on and a cruise speed is safe distance from the vehicle ahead. set, if the forward vehicle is detected (in range) radar, FORWARD VEHICLE...
  • Page 48 Controls and Instruments The Impact Alert is also applicable to stationary metallic objects such as stopped or stalled vehicles. This alert provides a warning given up to 3.0 seconds before a potential collision with a stationary metallic object in the coach’s lane of travel.
  • Page 49 Controls and Instruments FOLLOWING DISTANCE ALERT CONDITION The Following Distance Alert feature is only available when the coach speed is greater than 37 mph (60 km/h), whether or not ACB is engaged. The forward vehicle is slowing down and the distance between your vehicle the coach and the forward vehicle is less than the set distance ACTIONS BY ACB SYSTEM “Distance Alert”...

  • Page 50: Tire Pressure Monitoring System (Tpms)

    If a on the vehicle. For current Prevost vehicle radar fault condition is detected, one of the models, there are two axle / tire configurations.
  • Page 51 Controls and Instruments As illustrated, the pressure readings will appear Config 1: Axle 1 (Front) Two tires, Axle 2 (Drive) 4 tires, Axle 3 (Tag) 2 tires. replacing the dash lines as the TPMS display starts to receive pressure data from the TPMS Config 2: Axle 1 (Front) Two tires, Axle 2 receiver.
  • Page 52 Controls and Instruments The blinking rectangle around the pressure /temperature readings is not impacted by the acknowledgement and keeps blinking until the error condition disappears. The spare tire does not contribute to alarms and so never blinks. On the road, the TPMS display shows one of the 5 previous screens.
  • Page 53 Controls and Instruments example, the spare tire is removed from a vehicle. The user will have the possibility to check the pressure of the spare tire by accessing the TPMS display menu. For vehicles that have no spare tires, the title “spare tire“ will still appear on the screens but the pressure will remain with two dash lines at all time.

  • Page 54: Dashboard

    Controls and Instruments DASHBOARD DASHBOARD 06761 L. H. Dashboard Panel Instrument Cluster Vehicle Clearance Information R. H. Dashboard Panel HVAC Control Unit Audio-video Selector Panel VSS-05 AM/FM CD Radio Air Vents Brightness Control Diver Information Display (DID) Ignition Switch Tire Pressure Monitoring System (TPMS) Display...

  • Page 55: Control Switches

    Controls and Instruments CONTROL SWITCHES High quality laser-engraved switches are used to control many of the features of the vehicle. Many switches have an embedded indicator LED to inform the driver at a glance which features are active. Some switches' LED will turn OFF after a short while when the engine is running.
  • Page 56 Controls and Instruments Hazard Warning Flashers Press the rocker switch to make all turn signal lights flash at once. The dashboard telltale lights will flash when the hazard warning flashers are ON. 06256 CAUTION Do not use the hazard flashers for an extended period of time unless necessary because the electrical circuits are activated when the hazard switch is depressed.
  • Page 57 Controls and Instruments NOTE If the parking brake is released and/or the transmission is engaged with the engine running at fast idle, the engine will return to normal idle and remain there as long as the parking brake is not applied and/or transmission is not placed in neutral (n).

  • Page 58: Dashboard Panel

    Controls and Instruments Driver Controlled Differential Lock (DCDL) (Optional) LOCK Press the rocker switch to lock or unlock differential action. Refer to "Other Features" chapter for the complete operating instructions. 06571 CAUTION O Engage DCDL only under poor road surface conditions. O DCDL will not engage and will disengage in speed higher than 5 mph.
  • Page 59 Controls and Instruments Driver’s Area Lighting Press the rocker switch to illuminate the ceiling lights in the driver's area as needed. 06244 Interior Lighting Press this rocker switch to the first position to illuminate the aisle fluorescent lighting. Press down the second position to illuminate the in-station fluorescent lights. 06239 CAUTION To avoid running down the batteries when the engine is OFF, turn off the lights or connect the optional...

  • Page 60: Hvac Control Unit

    Controls and Instruments Brightness Control Adjusts the brightness of the dashboard instruments and switches. 06249 Galley (Optional) This switch activates the galley’s electrical circuit. 06241 Front Camera Switch (Optional) Press this switch to turn ON the camera in the windshield and display the road ahead on the passenger TV monitors.
  • Page 61 Controls and Instruments All parameters set before turning the system WARNING OFF will be kept in memory for the next power Warm temperatures may cause drowsiness The HVAC module performs a self diagnosis and affect alertness while driving. Keep the every time it is turned ON.

  • Page 62: Audio-Video Selector For The Passenger's Area

    Controls and Instruments SELECTION OF AUDIO OR AUDIO/VIDEO Panel SOURCE Air is sent to panel registers. The footwell damper is closed. Press RADIO/CD button to select 22136 the dashboard radio as current audio source for the passenger’s Temperature Degree Selector area.
  • Page 63 Controls and Instruments OPERATION OF THE DRIVER MICROPHONE bell. The gong sound level can be adjusted as follows: 1. Press D-MIC button to turn on 1- Press and hold AUDIO button then driver microphone. press VIDEO IN button. The LCD panel AUDIO section of the LCD panel will show “GONG PASS”.

  • Page 64: Dashboard Radio/Mp3/Ipod/Cd Player

    Controls and Instruments • CD/USB: Push and release to select next Press button again to turn off the panoramic track view camera. • CD/USB: Push and hold for fast forward 6. NAV • Bluetooth Phone: Accept incoming call Press button to display the optional GPS (option) navigation system...

  • Page 65: Air Vents

    Controls and Instruments • iPod The iPod volume should be set to maximum prior to connecting to the radio. When the iPod is connected to the radio, the iPod’s control will lock. All control of the iPod is done with the radio buttons.

  • Page 66: Instrument Cluster

    Controls and Instruments INSTRUMENT CLUSTER 06727 1. TACHOMETER 7. DRIVER INFORMATION DISPLAY (DID) 2. TELLTALE LIGHTS 8. OIL PRESSURE INDICATOR 3. SPEEDOMETER 9. DEF LEVEL (DIESEL EXHAUST FLUID) INDICATOR 4. FRONT BRAKE AIR PRESSURE (SECONDARY) 10. ENGINE COOLANT TEMPERATURE 5. FUEL LEVEL 11.

  • Page 67: Analog Indicators

    Indicates the vehicle speed in miles per hour (mph) and kilometers per hour (km/h). The LEDs above the instrument work in conjunction with AWARE Adaptive Cruise Braking (ACB) system. Refer to “Prevost AWARE Adaptive Cruise Braking” paragraph. 06729 Turbo Boost Pressure (Psi) Indicates the turbo boost pressure in psi.
  • Page 68 Controls and Instruments If the temperature remains below or exceeds the normal temperature range, the cooling system should be checked for problems. STOP telltale light Engine Oil Pressure (Psi) Indicates the engine oil pressure in psi. When the oil pressure is too low, the stop telltale light turns on, an audible alarm sounds and a message appears on the DID.
  • Page 69 Controls and Instruments Rear Brake Air Pressure (Psi) Indicates the rear brake air system pressure in psi. The normal operating pressure is from 95 to 125 psi. A low air pressure indicator led illuminates when the rear (primary) air system pressure drops below 66 psi. If the air pressure drops below 60 psi, the stop telltale light will turn on, 06738 an audible alarm will sound and a message will appear in the...

  • Page 70: Telltale Lights

    Controls and Instruments TELLTALE LIGHTS The telltale lights illuminate during 5 seconds at the start of every ignition cycle as a light bulb check. STOP Indicates that a serious problem has been detected. Immediately park the coach in a safe place and stop the engine. This telltale light may be accompanied with a message in the DID and a diagnostic troubleshooting code will be stored to ease identification of the problem.
  • Page 71 Controls and Instruments CRUISE CONTROL Indicates that the cruise control is enabled. CRUISE CONTROL SET SPEED Indicates that a cruising speed is set and stored in the memory. HIGH EXHAUST SYSTEM TEMPERATURE (HEST) Illuminates to notify the driver of potentially hazardous exhaust gas temperature at the exhaust system diffuser.
  • Page 72 Controls and Instruments INTAKE AIR PREHEATER ON – WAIT BEFORE STARTING Illuminates when the intake air preheater element is in function. Wait until this telltale 06740_E light has turned off before starting the engine. For more information on this feature, refer to paragraph “Cold Weather Starting”...
  • Page 73 Controls and Instruments After the automatic engine shutdown sequence, STOP, CHECK and INFORMATION telltale lights the engine may be restarted after the key is turned off and then back on. However, it will only STOP, CHECK and INFORMATION telltale operate for 30 seconds unless the problem is lights illuminate automatically to draw the atten- resolved.

  • Page 74: Driver Information Display

    Controls and Instruments DRIVER INFORMATION DISPLAY The DID (Driver Information Display) is located in the center of the instrument cluster. It displays digital gauges, main menus and sub-menus that provide necessary and important information to the driver. The information available to the driver depends on vehicle configuration, and whether the vehicle is in operation or parked.
  • Page 75 Controls and Instruments 3. Use the ENTER button to open a menu. In alternate mode, use the multi-function lever as follows: 4. Use the ESCAPE button to return to the previous menu or display or to cancel a Move the lever up = UP setting or operation.
  • Page 76 Controls and Instruments PICTOGRAMS displayed on the driver information display (DID) NOTE In certain situations, the pictogram displayed represents a system or a function of the vehicle. A particular pictogram may be displayed with different messages. In that situation, it is very important to pay attention to the message displayed with the pictogram.
  • Page 77 Controls and Instruments POP-UP MESSAGES Pictogram Description High engine oil temperature Engine coolant temperature Engine oil pressure Intake air preheater failure Engine temperature too low for Volvo Engine Brake (VEB) operation High transmission oil temperature This pictogram indicates that the transmission oil temperature is too high. Turn the transmission retarder off to allow the oil to cool down.
  • Page 78 Controls and Instruments A/C system pressure low This pictogram indicates that the A/C system pressure is too low. If the A/C pressure is too low, the compressor clutch disengages and the fan stops. NOTE When outside temperature is low, it is possible and normal for that pictogram to appear.
  • Page 79 Controls and Instruments Baggage compartment door ajar This pictogram indicates that one or more baggage bay doors are ajar. Low windshield washer or headlights washer fluid level Illuminates when the windshield washer or the headlight washer fluid level is low. The washer fluid containers are located inside the front service compartment.
  • Page 80 Controls and Instruments High exhaust gas temperature This pictogram appears to notify the driver of potentially hazardous exhaust gas temperature at the DPF outlet. WARNING During regeneration, exhaust temperature may reach up to 1200°f (650°c) at the particulate filter. When parking the vehicle, if this pictogram is displayed, make sure that the DPF outlet diffuser is away from people or any flammable materials, vapors or structures.
  • Page 81 Controls and Instruments Fire in engine compartment This pictogram appears if a fire is detected in the engine compartment while the vehicle is on the road. An audible alarm informs the driver when a fire is detected. In case of fire detection when parked (parking brake applied, engine running or not), the electric horn is activated to alert the driver.
  • Page 82 Controls and Instruments Status Line Pictograms Pictogram Description Message active Alarm clock activated Raised tag axle Kneeling/front suspension hi-buoy active Indicates that the front suspension (kneeling) or the entire vehicle suspension (low buoy) is lowered. Baggage compartments locked Confirm that all the baggage compartment doors are locked. Baggage compartments unlocked Indicates that at least one baggage compartment door is unlocked.

  • Page 83: Steering Column Controls

    Controls and Instruments Vehicle Clearance Information Lane Change Signal (2) Move the lever part way to the catch position and hold until the lane change maneuver is completed. The lever will spring back into the OFF position once released. Safe vehicle clearance height is 11’2" (3.40 m). Headlight Beam Toggle Switch (3) CAUTION Toggle between high and low beams by pulling...

  • Page 84: Steering Wheel Controls

    Controls and Instruments STEERING WHEEL CONTROLS RIGHT STEERING WHEEL CONTROLS LEFT STEERING WHEEL CONTROLS The steering wheel controls include the following functions: 1, 8 Shift Down, Shift Up (I-Shift Transmission) Use these buttons to shift down or shift up manually the transmission range as would do the “-” &...

  • Page 85: Horns

    Controls and Instruments On vehicles equipped with an engine brake, the engine brake provides two levels of braking power. Press this button for low engine braking power (about 66 % of full braking power). Refer to Other Features chapter for more information about the engine brake operation. WARNING Engine brake must be used on dry road only.

  • Page 86: Transmission Retarder

    Controls and Instruments provided. Refer to “ ” chapter for TRANSMISSION RETARDER OTHER FEATURES further information about the transmission The transmission retarder is available only with retarder. the Allison transmission. NOTE The retarder can be operated using a hand lever mounted on the steering wheel column or using If the wheels start to lock up on slippery roads, the service brake pedal.

  • Page 87: Accelerator Pedal

    Immediately report any brake system problem to your company or directly to the nearest (Reverse) — Press this button to select Prevost or Prevost-approved service center. Reverse. Do not "fan" or "pump" the brake pedal. This (Neutral) — Press this button to select Neutral.

  • Page 88: Transmission Service Indicator

    Controls and Instruments The reverse warning signal will be activated NOTE when this range is selected. When the diagnostic display mode has been entered, the MODE button is used to view and N (Neutral) toggle through diagnostic code information. Refer to appendix C for more details about Use this position to start engine.
  • Page 89 Controls and Instruments automatically downshifts to the correct range. If 3, 4 (Third and fourth ranges) a locked brake or a slick surface condition Select these ranges when driving on moderate should occur, the TCM (Transmission Control grades or when load and traffic conditions limit Module) will command converter operation speed.

  • Page 90: Volvo I-Shift Transmission

    Controls and Instruments VOLVO I-SHIFT TRANSMISSION I-SHIFT PUSHBUTTON SELECTOR 07145 I-Shift transmission is an automated gearbox DISPLAY with 12 forward gears and 2 reverse gears. The clutch operation and gear shifting are fully Status of the I-Shift transmission is shown on automatically so that the driver can concentrate the Driver Information Display (DID).

  • Page 91: Accelerator Pedal

    Controls and Instruments When Eco-Roll enabled, activates ACCELERATOR PEDAL automatically, but only when the following When changing gear, the accelerator pedal conditions exist: should not be released. The system will govern • Accelerator pedal is released. the clutch, gearbox and engine speed. The system selects the gear and the point in time for •...

  • Page 92: Starting And Stopping

    Controls and Instruments The following gears are available: STARTING VEHICLE UPHILL DOWNHILL Forward driving - 1, 3 & 5 Reverse driving - R1 Hilly Operating Conditions To select the reverse driving in Limp Home When starting the vehicle on an uphill slope: mode, simply select position R.

  • Page 93: Driving

    Controls and Instruments Hill Start Assist is only intended to temporarily NOTE hold the vehicle on a grade before the vehicle is When driving in automatic drive mode put into motion. The vehicle brake must be (position D), the engine brake control should applied, independent of HILL START ASSIST, to be in the Auto mode to maximize the...

  • Page 94: Towing

    Controls and Instruments In manual shift mode, the driver use the + and – R Position buttons to select gears. The system will select R2 automatically when the pushbutton shift selector is set to R, but if The transmission will not automatically change wanted, the driver can select R1 as reverse gear gears as the driving conditions change.

  • Page 95: Other Features

    Other Features EXHAUST AFTERTREATMENT SYSTEM....................91 FILTRATION AND REGENERATION UNIT ......................91 SELECTIVE CATALYTIC REDUCTION UNIT .......................93 DEF TANK LEVEL – DRIVER WARNING AND INDUCEMENT ................95 DEF QUALITY – DRIVER WARNING AND INDUCEMENT...................96 SCR SYSTEM TAMPERING – DRIVER WARNING AND INDUCEMENT.............97 DRIVER INFORMATION DISPLAY (DID) MENUS..................
  • Page 96 Other Features SWITCHING THE HEATER ON........................... 112 SWITCHING THE HEATER OFF ......................... 112 COOLANT HEATER TIMER ..........................112 TROUBLESHOOTING AND MAINTENANCE...................... 114 WHEELCHAIR LIFT SYSTEM ......................... 114 WHEELCHAIR LIFT AND ACCESS DOORS....................... 114 OPERATING THE WHEELCHAIR LIFT ....................... 115 THRESHOLD WARNING SYSTEM (TWS) ADJUSTMENT ................. 116 INTERIOR APPOINTMENTS ..........................

  • Page 97: Exhaust Aftertreatment System

    Other Features EXHAUST AFTERTREATMENT Stationary (parked) regeneration SYSTEM In a small number of specific engine duty cycles, engine control module may not be capable of The exhaust aftertreatment system consists of completing an active regeneration. In these two units, the filtration and regeneration unit and situations, the operator will be notified that a the selective catalytic reduction SCR unit.
  • Page 98 Other Features Diesel particulate filter clogging sequence – Instrument cluster telltale light REGENERATION NEEDED LEVEL 1 Diesel particulate filter is becoming full solid The DPF REGENERATION telltale light illuminates to notify the driver that a stationary regeneration (parked) will be required soon.

  • Page 99: Selective Catalytic Reduction Unit

    Other Features “engine power derate and shutdown” sequence Initiating a Stationary (Parked) Regeneration may occur as per level 1 to level 4 sequence. NOTE To initiate a stationary regeneration: At starting of the engine, if a stationary  Park the vehicle in a clear area, vehicle regeneration is required, the engine coolant speed must be 0 mph (0 km/h);...
  • Page 100 Other Features with pump, lines and heating system, a dosing  The DEF solution is highly corrosive to injector, a catalytic converter and the control and certain metals, including copper monitoring system. aluminum.  If the DEF solution is spilled onto the vehicle, Diesel exhaust fluid DEF wipe off the excess and rinse with water.

  • Page 101: Def Tank Level - Driver Warning And Inducement

    Other Features DEF TANK LEVEL DRIVER WARNING AND INDUCEMENT CONDITION TELLTALE LIGHT AND MESSAGE IN INDUCEMENT THE DRIVER INFORMATION DISPLAY There is only 2.6 gallons (10 message: None liters) of DEF remaining in  DEF LOW the tank. The actual DEF lighted level gauge indicates about solid...

  • Page 102: Def Quality - Driver Warning And Inducement

    Other Features DEF QUALITY DRIVER WARNING AND INDUCEMENT CONDITION TELLTALE LIGHT AND MESSAGE IN INDUCEMENT THE DRIVER INFORMATION DISPLAY message: None Poor DEF quality detected (dilution)  SCR PERFORMANCE lighted Emission initial diagnostic solid troubleshooting code (DTC).  ENGINE WILL DERATE SOON message: 1 hour after poor DEF quality detection...

  • Page 103: Scr System Tampering - Driver Warning And Inducement

    Other Features SCR SYSTEM TAMPERING DRIVER WARNING AND INDUCEMENT CONDITION TELLTALE INDUCEMENT None Tampering detected Tampering DTC pending. lighted solid None Tampering detected Tampering DTC confirmed. lighted solid 1 hour after tampering DTC detection Gradual engine torque reduction (chronological time after the initial tampering of 25%.

  • Page 104: Driver Information Display (Did) Menus

    Other Features DRIVER INFORMATION DISPLAY Pre-Trip Assistant Exterior Light Inspection (DID) MENUS Air Leakage Monitor There are Driving and Non-Driving menus. Datalog Several sub-menus are password-protected Vehicle ID while the vehicle is parked. The Non-Driving Total Data menu is accessible only when the vehicle is Trip Data parked.
  • Page 105 Other Features Engine Oil Temperature Battery Voltage Selection this gauge will display the engine oil Displays the current 12-volts and 24-volts temperature. system voltage. Transmission Fluid Temperature A/C Compressor Pressure Displays the A/C compressor suction pressure value (LoS=low side) and discharge pressure value (HiS=high side).

  • Page 106: Fuel Data

    Other Features FUEL DATA TIME/DISTANCE The time and date can be set in the The Fuel Data menu provides information on the Time/Distance menu. The alarm clock can also fuel consumption of the vehicle in various be set from this menu. Following the alarm clock situations.

  • Page 107: Vehicle Messages

    Other Features VEHICLE MESSAGES Use this function to consult the vehicle active messages that were previously displayed as pop-up messages and then acknowledged. When consulting a message, the corresponding STOP, CHECK or INFORMATION warning light will illuminate. Scroll through the messages using the up/down button.
  • Page 108 Other Features  Distance (miles or km); Example: You whish to display the engine oil temperature at the Gauge 1 position.  Fuel consumption (km/l, l/100km, mpg US or IMP); 1. Use UP/DOWN button until Gauge 1 position  Temperature (°C or °F). is selected.

  • Page 109: Diagnostics

    Other Features Telltales illuminate approximately five Telltale lights test seconds. Press the Esc button to cancel the test. indicators move forwards and backwards Analog gauges between positions. They do not show any particular value. DIAGNOSTICS This is just a check to confirm that the indicators The Diagnostics menu enables fault tracing on move, and to make sure...

  • Page 110: Pre-Trip Assistant

    Other Features PRE-TRIP ASSISTANT (option) Air leakage Monitor The Air Leakage check allows the driver to The Pre-Trip Assistance option is a tool to assist accurately measure the amount of air pressure the driver in completing the pre-trip inspection of drop in the front and rear brake air systems.

  • Page 111: Data Log

    Other Features You must press and hold brake pedal for 60 seconds, as instructed. Trip Data This menu displays the trip information listed below. This function must be reset before each Once brake pressure test measurement (before each new trip or leg) completed the pressure leak test results using the Reset Trip Data menu.

  • Page 112: Aftertreatment

    Other Features AFTERTREATMENT This menu permits to the driver to initiate a stationary regeneration, to check the status of the aftertreatment system and to interrupt regeneration. Request Parked REGEN Use this function to initiate a stationary (parked) regeneration. ATS Status The Aftertreatment status sub-menus provide information about the conditions required for performing regeneration.

  • Page 113: Password

    Other Features The retarder is provided with control buttons on the steering wheel and a lever on the steering column (refer to “CONTROLS AND INSTRUMENTS” chapter). NOTE Extended use will raise the temperature of the transmission fluid. The retarder helps reduce speed on grades without using the vehicle's conventional service Cancel REGEN braking system.

  • Page 114: Exhaust Brake

    Other Features to provide to provide 100 % of the maximum NOTE available braking power. When driving with cruise control, the exhaust The engine brake control on the steering wheel brake automatically engages if the selected is achieved by the use of three buttons: OFF, cruise speed is exceeded by approximately 4 and HIGH .

  • Page 115: Antilock Braking System (Abs) - [Automatic Traction Control (Atc) - Electronic Stability Program (Esp) (Optional)]

    Other Features To switch to the engine brake Auto mode engine’s controller and/or Differential Braking when the engine brake is already engaged in (DB) where individual wheel brake applications or High braking power, simply press are used to improve vehicle traction. the Engine Brake OFF switch located on the The Bendix ESP system is an ABS-based steering wheel.

  • Page 116: Locking The Dcdl

    Other Features and will disengage in speed higher than 5 KNEELING SYSTEM MPH (8 km/h). This system lowers the front end, enabling 3. When the DCDL is locked, the vehicle’s passengers to get on and off the coach without turning radius will increase. This condition is any difficulty.

  • Page 117: Low-Buoy

    Other Features enable passengers to get on or off the coach The tag axle service brakes operate only when easily, and to safely travel roads with high the tag axle is in the WHEELS DOWN position. obstacles. Refer to "Controls & Instruments" Never lower the tag axle while the coach is chapter.

  • Page 118: Switching The Heater On

    Other Features requirement). water temperature WARNING controlled by the built-in water thermostat. The water circulation pump remains in operation The coolant heating system uses the same as long as the heater is operating, even during fuel as the engine. Do not operate in a closed the regulated intervals and during the delayed building or while refueling.
  • Page 119 Other Features Timer operating instructions (Spheros) Switching Heater ON (Instant Heating) With Ignition ON: Press button (7). Heater is switched on (continuous operation) and continues to operate until button (7) is pressed again or ignition is switched off. NOTE If the ignition is switched off while heater is in operation, the remaining operating time of 15 minutes flashes on the display and the heater will continue to operate for this period of time.

  • Page 120: Troubleshooting And Maintenance

    Other Features Recalling Preset Times WARNING Press (6) repeatedly until the desired memory location number and preset time are displayed. The preheating system uses the same fuel as the engine. Do not operate in a building or Canceling Preset Time while refueling.

  • Page 121: Operating The Wheelchair Lift

    Other Features Using the handheld control pendant, deploy the lift by pressing on the DEPLOY button. When the lift begins to deploy, it is normal to hear a clutch action of one or two clicks should be heard. Once deployed, lift the handrails until locked in vertical position.

  • Page 122: Threshold Warning System (Tws) Adjustment

    Other Features 2. Turn power to lift on (LED on TWS module NOTE will light steady) and indicator light on the The indicator light on the control device control device illuminates. If wheelchair and illuminates when power is supplied (when the passenger are detected by acoustic sensors lift electrical circuit is activated by the switch the LED will flash, the buzzer will sound and...

  • Page 123: Interior Appointments

    Other Features Adjust Acoustic Sensor Timing 1. Support a flat sheet of cardboard, or similar material, directly beneath TWS module at a distance of 4½ feet below module. Sheet must be facing sensors. NOTE Before proceeding, visually inspect sensors to verify that they are pointing directly at floor, or nearly, and are not pointing off at an extreme POSSIBLE SEATING ARRANGEMENTS...

  • Page 124: Emergency Operation

    Other Features Lap belt anchor pin Tension release lever Unlock Retractor knob BELT ANCHORING AND RETRACTION SYSTEMS 23266 Two of the four retaining belts have attaching WHEELCHAIR RESTRAINTS AND ACCESSORIES 23262 pins on the retractors to secure the occupant’s lap belt. They must be placed at the rear of the Snap the lap belts to the pins on the retractors of wheelchair.
  • Page 125 Other Features WHEELCHAIR LIFT MANUAL OPERATION 23375 Remove the pump handle from inside the lift mechanism access door. WHEELCHAIR LIFT MANUAL HYDRAULIC PUMP Turn one of the manual platform release shafts 23373 using pump handle extension. The lift passenger and attendant must follow the instructions to ENTER or EXIT the vehicle, as previously described.

  • Page 126: Wheelchair Lift Removal For Storing Or Maintenance Purposes

    Other Features Use one person on each side of the lift to rails until the carriage come in contact with the prevent mechanical binding. stops. Secure the first two telescopic legs onto the With fingers up and palms forward, push the platform.

  • Page 127: Wheelchair Lift Installation

    Other Features WARNING Before moving platform, make sure that floor is level and free of obstacles. WHEELCHAIR LIFT INSTALLATION Raise the platform to proper level. Insert the platform so that the rear carriage clears the stops. Turn telescopic leg crank until the carriage comes in contact with the rails.

  • Page 129: Starting And Stopping Procedure

    Starting and Stopping Procedures STARTING THE ENGINE......................... 124 STARTING FROM THE DRIVER'S SEAT......................124 STARTING FROM THE ENGINE COMPARTMENT .................... 124 COLD WEATHER STARTING ..........................125 JUMP STARTING..............................125 ENGINE BLOCK HEATER........................127 ENGINE WARM-UP..........................127 ALLISON TRANSMISSION WARM-UP....................127 I-SHIFT TRANSMISSION –...

  • Page 130: Starting The Engine

    Starting and Stopping Procedures STARTING THE ENGINE NOTE If the accelerator pedal is depressed before In normal circumstances, the engine should be started from the driver’s seat. However, a rear- starting, release and wait 30 seconds before start panel in the engine compartment permits attempting to restart.

  • Page 131: Cold Weather Starting

    Starting and Stopping Procedures CAUTION Do not stop engine by any other method. COLD WEATHER STARTING When starting a cold engine, the intake air should be warmed up by using the intake air preheater. Turn the ignition switch to the ON position.
  • Page 132 Starting and Stopping Procedures CAUTION WARNING Choose a booster vehicle which produces comparable amperage as your vehicle. Wear eye protection and remove rings, metal jewelry and watches with metal bands. To jump start, proceed as follows: 1. Remove the protective cap from the booster DANGER block terminal located in the R.H.

  • Page 133: Engine Block Heater

    Starting and Stopping Procedures ENGINE BLOCK HEATER DANGER The vehicle may be equipped with an engine Never let the engine run in an enclosed, non- immersion-type electric block heater to assist ventilated area. Engine exhaust fumes contain cold weather starting. A connector is on the rear dangerous gases which can be fatal if inhaled.

  • Page 135: Safety Features And Equipment

    Safety Features and Equipment EMERGENCY EXITS..........................130 SIDE WINDOWS ..............................130 ROOF HATCH..............................130 EMERGENCY ENTRANCE DOOR OPENING ....................131 EMERGENCY EQUIPMENT........................131 SUPPRESSION SYSTEM (AFSS) ........................131 TIRE PRESSURE MONITORING SYSTEM (TPMS) ................... 132 FIRE EXTINGUISHERS ............................136 FIRST AID KIT ..............................136 FIRE HATCHET ..............................

  • Page 136: Emergency Exits

    Safety Features and Equipment EMERGENCY EXITS ROOF HATCH Locate and learn how to use all possible A roof ventilation hatch, designed to be opened emergency exits. It is good practice to inform by occupants may be installed in the roof at the passengers of the location of exits and how to rear of the vehicle.

  • Page 137: Emergency Entrance Door Opening

    Safety Features and Equipment NOTE In the event of ventilation blower motor failure, the roof hatch may be used to aid ventilation by pushing the hatch upwards. CAUTION Be aware of reduced vehicle overhead clearance when driving under overpasses with the roof hatch open.

  • Page 138: Tire Pressure Monitoring System (Tpms)

    Safety Features and Equipment 5. The red fire “ALARM” lamp and audible alarm NOTE will stay on. The yellow fire “TROUBLE” lamp Protection Panel continuously will also be on indicating a discharged monitors system integrity and displays the extinguisher. information via the “SYSTEM OK” and fire 6.
  • Page 139 Safety Features and Equipment The telltale panel indicator illuminates for 3 When entering the menu, the axle 1, wheel 1 is seconds when the ignition switch is turned ON to selected by default as a starting point for the check display operation learning.
  • Page 140 Safety Features and Equipment • Set Target Pressures This menu allows the end user fine tuning the target pressure setting to account for the specific operating conditions (cold weather operation or unloaded operation). The end user can readjust the target pressure within +30% and -20% of the factory set target pressure but not outside this range.
  • Page 141 Safety Features and Equipment • Alarm Settings When selecting the Alarm Settings Menu, a sub menu containing Pressure Alarm Temperature Alarm appears. • Display Settings When selecting Pressure Alarm the screen pressure alarm shown below appears. A similar screen is defined for temperature settings. The cursor can be moved to highlight the number beside “new value”, “ACCEPT”...

  • Page 142: Fire Extinguishers

    Safety Features and Equipment Languages FIRE EXTINGUISHERS One fire extinguisher is located under the seats in the first row on each side of the aisle. Instructions found extinguishers. WARNING Make sure you know how to operate the fire extinguishers in case of an emergency. Backlight Intensity Key Sound Turns key press sound ON/OFF.

  • Page 143: Warning Reflectors

    Safety Features and Equipment WARNING REFLECTORS alternator. The installation of the belt allows the coach to be driven to a repair facility after only A kit containing three triangular reflectors is minor manipulations. provided to warn other drivers on the road in case of a breakdown.

  • Page 144: Jacking Points

    Safety Features and Equipment pressure screw holding the tire in place, then press down on the spring loaded locking pin located at the top of the retaining bracket and remove the bracket. Using the strap, pull the spare out of the compartment (refer to the following illustrations).

  • Page 145: Hydraulic Jack

    Safety Features and Equipment JACKING POINTS ON IND. FRONT SUSPENSION 16139 WARNING Always unload or retract the tag axle before jacking the vehicle from the front and drive axle jacking points to prevent damage to suspension components. FRONT END JACKING POINTS 18592 REAR END JACKING POINTS 18593...

  • Page 146: Towing

    Safety Features and Equipment DANGER CAUTION Jack is intended for lifting only. Do not get To prevent damage to the drive train under the vehicle or load for any reason components, disconnect axle shafts unless it is properly supported with safety driveshaft before towing.

  • Page 147: Emergency And Parking Brakes

    Safety Features and Equipment DANGER Always apply the parking brake before leaving the driver's seat. NOTE Only use the parking brake to supplement the service brake to stop the vehicle in emergency conditions. The stopping distance will be considerably longer than when using normal service brake.

  • Page 148: Fog Lights

    Safety Features and Equipment BACK-UP ALARM WARNING The back-up alarm alerts pedestrians and other Do not drive with only the daytime running drivers when the vehicle is being backed-up. Take extra precautions whenever backing-up. If lights at night because the tail and marker necessary, use a guide to provide directions lights are not turned on in that situation and when backing-up.

  • Page 149: Care And Maintenance

    Care and Maintenance CLEANING ............................... 145 SEAT UPHOLSTERY............................145 PLASTIC AND VINYL............................146 WINDOWS ................................146 STAINLESS STEEL ............................. 146 FORMICA................................146 CARPET................................146 RUBBER COMPONENTS............................ 146 FLOOR CLEANING.............................. 146 EXTERIOR SURFACES............................146 WINDSHIELD ............................... 147 LAVATORY MAINTENANCE........................147 FRESH WATER RESERVOIR ..........................147 CLEANING CABINET............................
  • Page 150 Care and Maintenance PARKING BRAKE TEST ............................157 EXTERIOR LIGHTING VERIFICATION ....................... 157 FIRST SERVICE ON NEW VEHICLE ...................... 158 ENGINE OIL................................. 158 COOLANT SYSTEM STRAINER ......................... 158 GENERAL RECOMMENDATIONS......................159 WALK-AROUND INSPECTION (BEFORE EVERY TRIP) ..............161...

  • Page 151: Cleaning

    3. Rinse cloth after each application. NOTE CAUTION Use only approved cleaning products such as Prevost A.P.C., all purpose cleaner (Prevost # Do not use soap, soap powder, ammonia, 683664). Never use stain protection products soda, bleach or cleaning products containing on new fabrics.

  • Page 152: Plastic And Vinyl

    Rinse vehicle with water to remove manufacturer's instructions. Stainless steel all loose dirt. Wash vehicle using a quality cleaning solution may be ordered from Prevost brand car wash soap. Follow manufacturer's Car Inc. quoting part number 68-0356. recommendations for cleaning. Rinse well with water. FORMICA...

  • Page 153: Windshield

    Care and Maintenance LAVATORY MAINTENANCE CAUTION Flush water in the lavatory is recirculated from • Make sure cleaning solutions are not the sump tank. When the sump tank water is harmful to painted surfaces. Read the too soiled to be recirculated, the driver can manufacturer's instructions before using.

  • Page 154: Cleaning Cabinet

    Close valves reservoir fill coupling. and drop in a packet of commercial toilet deodorant (Prevost part #900329) in toilet To prevent freezing during cold weather, drain the before starting final filling of the sump tank. hose after every use.

  • Page 155: Transmission Oil Level

    Care and Maintenance accurate reading. Remove dipstick and check Allison Automatic Transmission Oil Level engine oil level. Transmission fluid level may be checked using dipstick or transmission control pad display. For Do not let the oil level fall below the marking on more information on how to use the shift the dipstick.

  • Page 156: Power Steering Fluid Level

    Care and Maintenance lower line of the COLD RUN band, add oil until the level lies within the COLD RUN band. If the oil level is above the COLD RUN band, drain oil until the level is within the band. TRANSMISSION FLUID LEVEL DIPSTICK (TYPICAL) 07050 CAUTION...

  • Page 157: Cooling Fan Right Angle Gearbox Oil Level

    Care and Maintenance 1. Stop engine, open engine compartment 4. The oil level is correct once the top of the oil has reached the bottom of the side oil filling doors and place rear start switch to OFF point or once oil has already started to position;...

  • Page 158: Windshield Washer & Headlights Washer Reservoirs

    Care and Maintenance CAUTION During cold weather days, use windshield washer fluid suitable for freezing temperature only. OTHER VERIFICATIONS It is good practice to regularly inspect the vehicle for signs of component wear and to perform safety and maintenance routines. AIR TANK PURGE The vehicle may be equipped with up to six air COOLANT LEVEL SIGHT GLASS...

  • Page 159: Fire Extinguishers

    Care and Maintenance FRONT SERVICE COMPARTMENT 12210 FIRE EXTINGUISHERS Inspect fire extinguishers monthly to insure operation in emergency situations. On extinguishers with a pressure gauge, the needle should be in the green or NORMAL range. Refill or replace extinguisher if pressure is below normal;...

  • Page 160: A/Ccompressor Belt Tension Adjustment

    Care and Maintenance COMPRESSOR BELT TENSION ADJUSTMENT The air conditioning compressors are driven by V-belts. Belt tensioning is applied through air bellows which are adjusted by an air pressure regulating valve mounted in the engine compartment, right behind the belt tensioning pressure control valve.

  • Page 161: A/C And Heating System Air Filters

    Care and Maintenance AIR FILTER RESTRICTION INDICATOR 01052 A/C AND HEATING SYSTEM AIR FILTERS For maximum air conditioning and heating system efficiency, air filters should be inspected DRIVER'S AREA AIR FILTER REMOVAL 22193 and cleaned as required in maintenance schedule to ensure proper ventilation of the Passengers Area Air Filter evaporator and heating radiator cores.

  • Page 162: Hose Inspection

    When special tires and tighten or replace as necessary. are installed by Prevost on a new vehicle, a Correct leaking hoses immediately. Failure to special tire inflation chart is added next to the correct leaks can cause severe damage to the certification plate.

  • Page 163: Wheel Bearings

    Care and Maintenance If a tire reads +4 PSI and above , deflate by the EXTERIOR LIGHTING VERIFICATION marked amount. Exterior Lighting Test Mode Relying on the TPMS system is better than relying on a hand gage since the TPMS is This useful function allows quick verification of temperature compensated and remain accurate the vehicle exterior lights.

  • Page 164: First Service On New Vehicle

    Care and Maintenance Go to the front of the vehicle and check the Go to the left side of the vehicle: lights: • Directional signals. • First the left and right directional signals. • Marker lights. • Identification lights and clearance lights. •...

  • Page 165: General Recommendations

    Report all problems affecting passenger or when foot pressure is removed from the driver safety to a Prevost service center or an brake pedal; authorized service center. Have problems corrected immediately.
  • Page 166 Care and Maintenance COMPONENTS IDENTIFICATION (COMPONENTS REPRESENTATION MAY DIFFER SLIGHTLY FROM AN ACTUAL VEHICLE)

  • Page 167: Walk-Around Inspection (Before Every Trip)

    Care and Maintenance WALK-AROUND INSPECTION (BEFORE EVERY TRIP) NOTE Inspect the coach in a circular manner as shown in the illustration. Approaching the Coach Step 2: Front of the Coach • • Check under the coach for oil, fuel, Check for damage and clean if dirty. coolant leaks or other signs of damage.
  • Page 168 Care and Maintenance • • Check condition of tire: properly inflated, Check stop light, tail light, directional no serious cuts, bulges, tread wear or signal light and back-up light assembly; any signs of misalignment; valve stem operating, clean and proper color. Refer not touching wheel or rim;...

  • Page 169: Technical Information

    Technical Information DIMENSIONS AND WEIGHTS......................... 167 CAPACITIES ............................167 FUEL TYPE .............................. 167 BIODIESEL FUELS .............................. 167 WHEELS AND TIRES ..........................168 RECOMMENDED TIRE INFLATION PRESSURE AT MAXIMUM COLD LOAD..........168 BELTS............................... 168 ENGINE..............................168 VOLVO D13 ENGINE............................168 ALLISON TRANSMISSION........................168 VOLVO I-SHIFT TRANSMISSION ......................
  • Page 170 Technical Information PLATES AND CERTIFICATION ......................173 SAFETY CERTIFICATION ........................... 174 DOT CERTIFICATION PLATE ..........................174 VEHICLE IDENTIFICATION NUMBER (VIN) ..................174 COACH FINAL RECORD......................... 174...
  • Page 171 Technical Information X3-45 OVERALL DIMENSIONS (SIDE ELEVATION) 18673...
  • Page 172 Technical Information X3-45 OVERALL DIMENSIONS (TOP, FRONT AND REAR VIEWS) 18674...

  • Page 173: Dimensions And Weights

    208 U.S. gal. (787 l) properties of ASTM D975 specification. Failures 95% of volume) attributed to the use of biodiesel fuel will not be covered by Volvo or Prevost product warranty. Cooling system 18.7 U.S. gal. (71 l) Also, any engine performance problem related...

  • Page 174: Wheels And Tires

    Technical Information recognized nor considered as Volvo or Prevost’s BELTS responsibility. Model Multi V-14 Rib WHEELS AND TIRES Cooling fan drive belt 14PK2526 A/C system 05G V Belt BX-100 Accuride steel wheels ......9” X 22½” compressor 9212-0404 Alcoa aluminum forged wheels ...9” X 22½”...

  • Page 175: Volvo I-Shift Transmission

    Technical Information VOLVO I-SHIFT TRANSMISSION Electronic Control Module (ECM) maintenance free. Its operating voltage is 24 ± Technologically advanced twelve speed 6 volts DC. The thermal operating range for the automated mechanical transmission ECM is from -40 to 167°F (-40 to 75°C). Gear Ratios The solenoid control valves are maintenance free.

  • Page 176: Steering

    Technical Information STEERING 2 Shock absorbers; 2 Upper A-arms;  ZF 8098 integral hydraulic assisted steering 2 Lower A-arms; gear; 2 Torque rods;  Variable assistance in function of speed is 2 Steering Levers; optional. 1 Height control valve;  Volvo hydraulic pump gear driven from 1 sway bar (1¾...

  • Page 177: Cooling System

    Technical Information  Low level signal at 26 US gallons/98.4 liters. FRONT AXLE (INDEPENDENT SUSPENSION)  Primary filter 25 microns (standard). Right caster 2.35 2.85  Primary fuel filter with electrical water (degrees) indicator (Volvo D13). Left caster 2.35 2.85 ...

  • Page 178: Oil Specifications

    Technical Information AUXILIARY A/C CAUTION Refrigerant type 134A CJ-4 contains less than 1% ash which is key Air flow 450 cfm (12,7 m /min) to achieving maximum diesel particulate filter cleaning intervals. Use of high ash engine oils COMPRESSOR (for auxiliary A/C) will reduce the cleaning interval on the Diesel Number of cylinders Particulate Filter (DPF).
  • Page 179 Technical Information Only the Spheros 104,000 Btu preheater is available. The heater is controlled by a programmable timer. Other Features chapter for information on how to use the timer. SPHEROS Model Thermo 300 104,000 Btu/hr Heating output (30 kW) Fuel type Same as engine 4.8 US qts/hr Fuel consumption...
  • Page 180 NOTE This certifies that vehicles manufactured by Record the VIN in the vehicle documentation Prevost Car Inc. comply with all Federal Motor and keep with company records. The VIN will Vehicle Safety Standards at the time of normally be used for vehicle registration, manufacture.

  • Page 181: Abbreviations

    Abbreviations ABBREVIATION DESCRIPTION Antilock Brake System / Système de freinage antiblocage Air Conditioning / Air climatisé AFSS Automatic Fire Suppression System / Système automatique de détection et d’extinction des incendies Automatic Traction Control (Bendix) / Système d’antidérapage automatique CECM Chassis Electronic Control Module Chauffage, Ventilation et Climatisation / heating, ventilation and air conditioning HVAC DCDL Driver Controlled Differential Lock / Verrouillage du différentiel...

  • Page 183: Appendix A - Service Literature

    Appendix A – Service Literature SERVICE LITERATURE........................... 178 NOTICE..............................179 DECLARATION OF THE MANUFACTURING DEFECTS TO THE GOVERNMENT OF THE UNITED STATES ............................... 179 DECLARATION OF THE MANUFACTURING DEFECTS TO THE CANADIAN GOVERNMENT ..179 DECLARATION OF THE MANUFACTURING DEFECTS TO PREVOST .......... 179...
  • Page 184 Maintenance Manual Operator's Manual Parts Manual Service Center Directory To order, call Prevost Parts toll free 1-800-463-8876 or write to: PREVOST PARTS INC. 2955-A Watt Street Sainte-Foy, (Quebec) Canada G1X 3W1 Specify the complete vehicle serial number. Allow 30 days for delivery...
  • Page 185 Transport Canada Box 8880 Ottawa, Ontario, K1G 3J2 DECLARATION OF THE MANUFACTURING DEFECTS TO PREVOST. In addition to notify the NHTSA (or Transport Canada), please contact Prevost at 1-418-831-2046. Or you may write to: Prevost After-sales service department 850 Olivier Road,...

  • Page 187: Appendix B - Troubleshooting Guide For Multiplex Vehicles

    Appendix B – Troubleshooting Guide for Multiplex Vehicles Troubleshooting Problem/Symptom Probable Causes Actions Vehicle does not Start Rear Start selector switch is 1. Check that the rear start selector not in the NORMAL position switch is flipped up to NORMAL start position and master cut-out switch is Master cut-out switch on the flipped up to ON and retry cranking...
  • Page 188 Appendix B – Troubleshooting Guide for Multiplex Vehicles Problem/Symptom Probable Causes Actions 4. Try disconnecting CECM completely, leave it disconnected and see if the limp-home functions (start of the vehicle from the engine compartment, wipers speed flashers, etc ) are functioning Many secondary functions The CECM module does not 1.
  • Page 189 Appendix B - Troubleshooting Guide for Multiplex Vehicles Problem/Symptom Probable Causes Actions HVAC condenser fans not Circuit breaker CB7 was Check / reset circuit breaker CB7 functioning in speed 1 manually tripped and not reset HVAC condenser fans not Circuit breaker CB7 was Check / reset circuit breaker CB7 functioning in speed 2 manually tripped and not...
  • Page 190 Appendix B – Troubleshooting Guide for Multiplex Vehicles Problem/Symptom Probable Causes Actions Rear flashers not Module A51 is not powered 1. Check the SYSTEM DIAGNOSTIC functioning or is faulty menu of Driver Information Display (DID). Select FAULT DIAGNOSTIC Stoplights and center and ELECTRICAL SYSTEM.
  • Page 191 Appendix B - Troubleshooting Guide for Multiplex Vehicles Problem/Symptom Probable Causes Actions Active” indicates a power problem on the module. (A CAN network problem would show the same message but doesn't produce this symptom). 2. Check / reset circuit breaker CB5 3.
  • Page 192 Appendix B – Troubleshooting Guide for Multiplex Vehicles Problem/Symptom Probable Causes Actions Press the push-button one time to engage the clutch in 1 speed, press a second time to engage in 2 speed, press a third time to stop the fan, press once again to return to 1 speed.

  • Page 193: Appendix C - Allison Diagnostic Troubleshooting Codes 187

    Appendix C – Allison Diagnostic Troubleshooting Codes 187 DIAGNOSTIC TROUBLESHOOTING CODES (DTC) - ALLISON 4 GENERATION CONTROLS ..188 DIAGNOSTIC TROUBLESHOOTING CODES (DTC) OVERVIEW ..............188 DIAGNOSTIC CODES – ALLISON 4 GENERATION CONTROLS..............188 DIAGNOSTIC CODE DISPLAY AND CLEARING PROCEDURE - ALLISON 4 GENERATION CONTROLS ..

  • Page 194: Diagnostic Troubleshooting Codes (Dtc) - Allison 4

    Appendix C – Allison Diagnostic Troubleshooting Codes DIAGNOSTIC TROUBLESHOOTING CODES (DTC) — ALLISON 4 GENERATION CONTROLS DIAGNOSTIC TROUBLESHOOTING CODES (DTC) OVERVIEW Diagnostic codes (DTC) are numerical indications relating to a malfunction in transmission operation. These codes are logged in a list in the TCM memory with the most severe or most recent code listed first. A maximum of five codes (numbered d1 to d5) may be listed in memory at one time.

  • Page 195: Diagnostic Code Display And Clearing Procedure - Allison 4

    Appendix C – Allison Diagnostic Troubleshooting Codes DIAGNOSTIC CODE DISPLAY AND CLEARING PROCEDURE – ALLISON 4 GENERATION CONTROLS Diagnostic codes can be read and cleared by two methods: o Using an Allison DOC™ diagnostic tool. For specific instructions on how to use an Allison DOC™ diagnostic tool, refer to the User Guide.

  • Page 196: Diagnostic Code Response

    Appendix C – Allison Diagnostic Troubleshooting Codes The Diagnostic Display Mode can be exited by any of the following methods: o Press simultaneously the (Up) and (Down) arrow buttons at the same time on the pushbutton shift selector. o Press any range button «D», «N» or «R» on the pushbutton shift selector (the shift will be commanded if it is not inhibited by an active code).

  • Page 197: Allison Transmission Diagnostic Troubleshooting Codes (Dtc) And Descriptions

    Appendix C – Allison Diagnostic Troubleshooting Codes ALLISON TRANSMISSION DIAGNOSTIC TROUBLESHOOTING CODES (DTC) AND DESCRIPTIONS CHECK Inhibited Operation Description TRANS Description Light May inhibit retarder operation if not C1312 Retarder Request Sensor Failed Low using J1939 datalink May inhibit retarder operation if not C1313 Retarder Request Sensor Failed High using J1939 datalink...
  • Page 198 Appendix C – Allison Diagnostic Troubleshooting Codes CHECK Inhibited Operation Description TRANS Description Light P0720 Output Speed Sensor Circuit P0721 Output Speed Sensor Circuit Performance DNS, Lock in current range P0722 Output Speed Sensor Circuit No Signal DNS, Lock in current range P0726 Engine Speed Sensor Circuit Performance Default to turbine speed...
  • Page 199 Appendix C – Allison Diagnostic Troubleshooting Codes CHECK Inhibited Operation Description TRANS Description Light P0975 Shift Solenoid 2 (SS2) Control Circuit Open 7-speed: Allow 2 through 6, N, R 7-speed: Allow 2 through 6, N, R P0976 Shift Solenoid 2 (SS2) Control Circuit Low Inhibit TCC operation P0977 Shift Solenoid 2 (SS2) Control Circuit High...
  • Page 200 Appendix C – Allison Diagnostic Troubleshooting Codes CHECK Inhibited Operation Description TRANS Description Light Ignores PWM input from shift P2793 Gear Shift Direction Circuit selector P2808 Pressure Control Solenoid 6 (PCS6) Stuck Off DNS, RPR P2809 Pressure Control Solenoid 6 (PCS6) Stuck On DNS, RPR P2812 Pressure Control Solenoid 6 (PCS6) Control Circuit Open...

  • Page 201: Allison Transmission Oil Level Check Using The Push-Button Shift Selector

    Appendix C – Allison Diagnostic Troubleshooting Codes ALLISON TRANSMISSION LEVEL NOTE CHECK USING THE PUSHBUTTON SHIFT Note that the quantities LO 4 and HI 3 are the SELECTOR largest values displayed and that the actual variation in oil level may exceed these Oil level codes are obtained as follows: numbers.

  • Page 202: Control System Prognostics

    Appendix C – Allison Diagnostic Troubleshooting Codes CONTROL SYSTEM PROGNOSTICS Display: The display is a two-digit number, denoting percentage of the fluid life which The transmission control system includes the remains. New fluid is displayed as 99%. provision for the user to monitor various The TRANSMISSION SERVICE indicator will transmission...

  • Page 203: Transmission Health Monitor

    Appendix C – Allison Diagnostic Troubleshooting Codes The TRANSMISSION SERVICE indicator will be Display: An acceptable filter life status is displayed as "OK". An unacceptable filter life illuminated, indicating the need for clutch status is displayed as "LO". maintenance, when the remaining clutch life reaches approximately 10%, or if the running Once the programmed threshold for maximum clearance exceeds a maximum value which may...
  • Page 204 Appendix C – Allison Diagnostic Troubleshooting Codes Description SELECT MONITOR (up) & (down) arrow buttons pressed simultaneously " - " " - " press Allison transmission oil level check Other codes will be displayed press Oil Life Monitor " O " "...

  • Page 205: Appendix D - Spheros Preheater Flash Codes

    Appendix D – Spheros Preheater Flash Codes OPERATIONAL FAILURE SYMPTOMS VIA FAULT/FLASH CODE The following table lists the possible faults which can be read by flashing code off of an appropriate timer, the equipment-on indicator /operation indicator flashes. Failure Symptom Probable Cause Check and Correct - Fuel system...

  • Page 207: Appendix E - Tpms Troubleshooting Guide

    Appendix E – TPMS Troubleshooting Guide Possible causes: TPMS powered. Wheels/tires have been changed and sensors ID # has not been NO PRESSURE reprogrammed into the display. Wheels DATA have been installed without sensors. TPMS ECU does not communicate with RECEIVED display due to a CAN-D-BUS network problem.
  • Page 208 Appendix E – TPMS Troubleshooting Guide Possible causes: Wheels/tires have been changed sensors ID # has not been NOT ALL TIRES reprogrammed into the display. MONITORED Wheels have been installed without sensors. One of the antennas is defective or not properly connected.

  • Page 209: Index

    SPHEROS PREHEATER COOLING SYSTEM........171 ........199 FLASH CODES CRUISE CONTROL........38 APPENDIX E – TPMS TROUBLESHOOTING PREVOST AWARE – ADAPTIVE CRUISE ..........201 GUIDE BRAKING............39 AUTOMATIC FIRE DETECTION AND REGULAR CRUISE CONTROL ......38 SUPPRESSION SYSTEM (AFSS) ....37 AUTOMATIC TRACTION CONTROL (ATC) –...
  • Page 210 Index DASHBOARD RADIO/MP3/POD/CD PLAYER .58 HVAC CONTROL UNIT........54 ELECTRICAL SYSTEM ........170 L.H. DASHBOARD PANEL .......49 ELECTRONIC DESTINATION SIGN....20 R.H. DASHBOARD PANEL.......52 ELECTRONIC STABILITY PROGRAM (ESP) DAYTIME RUNNING LIGHTS ......141 ..............109 DEFENSIVE DRIVING PRACTICES ....2 EMERGENCY AIR-FILL VALVES ....140 DIAGNOSTIC DATA READER (DDR) EMERGENCY AND PARKING BRAKES ..141 RECEPTACLE ..........37 EMERGENCY EQUIPMENT ......131...
  • Page 211 Index TROUBLESHOOTING AND MAINTENANCE.114 BRAKE PEDAL ..........80 ENGINE RADIATOR DOOR ......9 FRONT ELECTRICAL AND SERVICE COMPARTMENT..........11 ENGINE WARM-UP........127 FUEL AND DIESEL EXHAUST FLUID (DEF) ENTRANCE DOOR.........14 FILLER DOOR ..........13 DOOR OPERATION LOGIC ......14 FUEL SYSTEM ..........171 EMERGENCY ENTRANCE DOOR OPENING .15 FUEL TYPE ..........167 ESSENTIAL FUNCTIONS TO OPERATE THE BIODIESEL FUELS .........167...
  • Page 212 Index JACKING POINTS ........138 NON-DRIVING / STATIONARY MODE MENUS ..............101 HYDRAULIC JACK..........139 AFTERTREATMENT........106 DATA LOG ............105 KEYS...............31 DIAGNOSTICS..........103 ENTRANCE DOOR AND EXTERIOR DISPLAY SETTINGS ........101 COMPARTMENT DOORS KEY ......31 PASSWORDS ..........107 FUEL FILLER DOOR KEY ........31 PRE-TRIP ASSISTANT........104 HAND TOWEL DISPENSER KEY.....31 LAVATORY DOOR KEY ........31 UTILITY AND VIDEO COMPARTMENT KEY ...31 OIL SPECIFICATIONS .........172...
  • Page 213 Index READING LIGHTS ..........26 TRANSMISSION RETARDER ......80 SERVICE BELL ..........26 STEERING WHEEL ADJUSTMENT ....20 STEERING............170 SUSPENSION ..........170 DRIVE AXLE ...........170 PASSENGER SEATS ........24 I-BEAM AXLE FRONT SUSPENSION ....170 CARD TABLES ..........25 INDEPENDENT FRONT SUSPENSION ..170 FOLDING TRAYS..........24 TAG AXLE............170 QUICK-LOUNGE SYSTEM .......25 SWIVEL SEATS ..........24 PLATES AND CERTIFICATION ....173...
  • Page 214 Index OR MAINTENANCE PURPOSES ....120 WHEELS AND TIRES........168 RECOMMENDED TIRE INFLATION PRESSURE AT MAXIMUM COLD LOAD ..168 WINDOWS ............26 DRIVER'S POWER WINDOW......27 PANORAMIC WINDOWS .........26...

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