ClearSpan Pro Solar Star Manual

Greenhouse door kits

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Ground Level

Diagram shows a corrugated double swinging door centered and installed in an end wall frame. The door

kit includes materials for the double door only. All other components shown in the diagram above and other

diagrams throughout this guide are not included and require additional purchase.

is prohibited without permission.

Revision date: 05.28.10

ClearSpan

Pro Solar Star

™

(Double Swinging Door)

™

Greenhouse Door Kits

STK#

R035B00011A (Twin-Wall Polycarbonate)

R035B00011B (Corrugated Polycarbonate)

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Summary of Contents for ClearSpan Pro Solar Star

Page 1 ClearSpan ™ Pro Solar Star Greenhouse Door Kits ™ (Double Swinging Door) Ground Level Diagram shows a corrugated double swinging door centered and installed in an end wall frame. The door kit includes materials for the double door only. All other components shown in the diagram above and other diagrams throughout this guide are not included and require additional purchase.
Page 2: Table Of Contents
Table of Contents DoubLe SWINGING DooR KIT: ReAD THIS beFoRe Important Information ..........3 You beGIN Door Frame Assembly ..........5 Twin-Wall Double Swinging Doors ......7 The double swinging door kit is designed to attach to Corrugated Double Swinging Doors .......10 any of these end frame kits: R020B00001, R024B00001, Shelter Care and Maintenance ........13 R030B00001, and R035B00001.
Page 3: Important Information
The following list identifies the main tools needed to assemble the doors. Additional tools and supports may Thank you for purchasing this ClearSpan™ door kit. be needed depending on the structure, location, and When properly assembled and maintained, this product application.
Page 4 Important Information ASSeMbLY PRoCeDuRe PARTS IDeNTIFICATIoN Following the instructions as presented will help ensure The following graphics and photos will help identify the the proper installation of the end frame and doors. The different hardware for each door kit. (Some parts are not steps outlining the assembly process are as follows: shown.) Verify that all parts are included in the shipment.
Page 5: Door Frame Assembly
Door Frame Assembly ASSeMbLING THe DooR FRAMe CoMPoNeNTS Cut along dotted lines. Consult the diagrams at the back of these instructions before you begin. Remove Assistance is required to assemble the door frame. this section INSTALL THE DooR JAMBS The following steps describe one way to set the door jambs. 2-1/2"...
Page 6 Door Frame Assembly ASSeMbLING THe DooR FRAMe CoMPoNeNTS (continued) With the door jambs attached, measure and mark the height of the rough door opening. Consult drawing below and the Door Frame Layout located in the Quick Start section located at the back of these instructions.
Page 7: Twin-Wall Double Swinging Doors
Twin-Wall Double Swinging Doors DoubLe TWIN-WALL DooR ASSeMbLY Install aluminum U-channel profile to all edges of the polycarbonate panel. The 104213 sections at the top If your doors include corrugated polycarbonate and bottom of the panel run to the panel edges to panels, skip this section and continue with the seal the cells in the panel.
Page 8 Twin-Wall Double Swinging Doors DoubLe TWIN-WALL DooR ASSeMbLY (continued) With assistance, set the assembled doors in the end wall door frame and secure hinges to the door jamb Place one (1) main handle of assembly through hole using one Tek screw per hinge at this time. in door and twist main handle and front plate into place as shown in the drawing below.
Page 9 Twin-Wall Double Swinging Doors DoubLe TWIN-WALL DooR ASSeMbLY (continued) Door Frame At the top and sides of the end wall door opening on opening Door Jamb the inside of the frame, attach end cap and allow it to extend below and into the door frame opening. ATTeNTIoN: This profile acts as a stop for the double doors, which prevents undo stress on the hinges.
Page 10: Corrugated Double Swinging Doors
Corrugated Double Swinging Doors DoubLe CoRRuGATeD DooR ASSeMbLY Valley If your doors includes 8mm twin-wall polycarbonate, skip this section and continue with the assembly steps for that door. The materials and parts needed to assemble the R035B00011B double door include: Corrugated Panel •...
Page 11 Corrugated Double Swinging Doors DoubLe CoRRuGATeD DooR ASSeMbLY (continued) Closure Strip Install sections of the horizontal closure strips (104709) under the panel before attaching the panel to the door frame. Trim closure strips as needed. Drive Tek screws and washers through the panel, closure strip, and into the frame every 6"...
Page 12 Corrugated Double Swinging Doors DoubLe CoRRuGATeD DooR ASSeMbLY (continued) Attach the 6" chain bolt to the inside, upper corner of ATTeNTIoN: This profile acts as a stop for the the door without the handle (see X in drawing below). double doors, which prevents undo stress on the hinges.
Page 13: Shelter Care And Maintenance
Shelter Care and Maintenance SHeLTeR CARe AND MAINTeNANCe Proper care and maintenance of the doors is important. Space below is reserved for customer notes. Check the following items periodically to properly maintain the doors and door frame: • Regularly check the polycarbonate panels to see that they remain secure and in good condition.
Page 14: Quick Start Guide
Quick Start Guide QuICK START GuIDe Double Swinging Door Kit (R035B00011A and R035B00011B) Twin-Wall Double Door Sample R035B00011A Ground Level end frame and end rafter are not included with any door kit. Corrugated Double Door Sample R035B00011B Ground Level Revision date: 05.28.10...
Page 15: Double Door Frame Layout
Revision date: 05.28.10...

This manual is also suitable for:

R035b00011a R035b00011b