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User manual
Warranty ................................................................................................... 2
Identification of the machine ...................................................................... 2
Product specifications ................................................................................. 2
Dimensions and weight ............................................................................... 2
Normative references ................................................................................. 2
Using this manual ....................................................................................... 3
General notes on safety .............................................................................. 3
Recommendations of use ............................................................................ 3
Constructions features ................................................................................ 4
Signs and warning signs ............................................................................. 4
List of protections ....................................................................................... 4
Control panel description ............................................................................ 5
Instructions of use ..................................................................................... 6
Residual risks ............................................................................................. 6
Noise and vibrations ................................................................................... 6
Demolition and disposal .............................................................................. 6
Unpacking and installation .......................................................................... 6
Electrical connection ................................................................................... 6
Using the machine ...................................................................................... 6
Replacing the inductor ................................................................................ 6
Maintenance .............................................................................................. 7
Electrical connections ................................................................................. 8
Electrical diagrams ..................................................................................... 9
Cooling liquid circuit diagrams ..................................................................... 10
RoHS declaration of compliance .................................................................. 11
CE declaration of conformity ....................................................................... 11
053472_01 01 2015_V1
- 1 -

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Summary of Contents for GYS Powerduction 160L

  • Page 1: Table Of Contents

    User manual Warranty ....................2 Identification of the machine ..............2 Product specifications ................. 2 Dimensions and weight ................2 Normative references ................. 2 Using this manual ..................3 General notes on safety ................3 Recommendations of use ................3 Constructions features ................
  • Page 2: Warranty

    WARRANTY Upon delivery, the buyer will have to make sure that the machine is complete. Deficiencies and anomalies must be reported. Any attempt to change any part of the machine, CE marking, the declaration of conformity and / or the manufacturer's declaration will invalidate the warranty. The manufacturer is also considered exempt from liability arising from the following cases: - Incorrect installation;...
  • Page 3: Using This Manual

    USING THIS USER MANUAL It is very important that this user manual, designed to provide user with general knowledge of the machine, as well as instructions for use and maintenance necessary for operating, is kept with the machine or in a safe place for future reference.
  • Page 4: Constructions Features

    MANUFACTURING FEATURES The machine is designed and built in compliance with the essential health and safety requirements laid down by the Machinery Directive 89/392 EEC and subsequent amendments. In particular, given that the operator is in direct contact with the machine : •...
  • Page 5: Control Panel Description

    CONTROL PANEL DESCRIPTION General ON/OFF switch Power setting buttons Power indicator (1kW – 16 kW). Induction heating activation Alarm indicator – Cooling circuit Heating indicator (ON=heating; blinking = stand-by). Inductor switch Inductor (ferrite) Cooling liquid temperature alarm (machine stopped) Inductor alarm (wrong inductor or short-circuit) Cooling liquid temperature «...
  • Page 6: Instructions Of Use

    INSTRUCTIONS OF USE The product is delivered with a three-phase 400V / 50 Hz plug. In order to ensure an optimum use, the product should be connected to an electrical installation with minimum 25A protection, and protected according to applicable standards. See the instructions for electrical connections on page 8. Turn the ON/OFF switch to the ON position.
  • Page 7: Maintenance

    WARNING ! Every time using the IMS POWERDUCTION 160L, check first the safety features of the product, and any anomaly which could lead to bad operation. Check daily wear of the machine. WARNING ! The operational safety of the machine can only be guaranteed if repairs are carried out using only the original spare parts and if approved maintenance instructions are carried out correctly.
  • Page 8: Electrical Connections

    ELECTRICAL CONNECTIONS The product has been designed for 400V / 50 Hz three-phase electrical supply. WARNING : do not use on a 60Hz electrical supply. On a three-phase 400V electrical supply, connect the pins as shown below : A specific order has to be respected when connecting the 3 phases. If this order is not respected, the PHASE / ALARM LED will switch ON.
  • Page 9: Electrical Diagrams

    ELECTRICAL DIAGRAMS 053472_01 01 2015_V1 - 9 -...
  • Page 10: Cooling Liquid Circuit Diagrams

    COOLING LIQUID CIRCUIT DIAGRAMS Fan 1309000304 Radiator 1309000301 Thermostat 1309000406 Inductor junction box 1109000218 Flow detector 1109000413 Pump 1109000303 Tank 1309000302 Inductor 1109000218 Components and parts This section contains a list of the components of this machine. Its contents may be used for identification of spare parts.
  • Page 11: Rohs Declaration Of Compliance

    JBDC declares that: The IMS POWERDUCTION 160L complies with this directive and does not contain concentrations that exceed the limits for the following substances : - Lead (Pb)

Table of Contents