Subscribe to Our Youtube Channel
Related Manuals for NIFTYLIFT SD34T Series
Summary of Contents for NIFTYLIFT SD34T Series
- Page 1 SD34T Operating & Safety Instructions MODEL SD34T SERIES SD34T Niftylift Limited 1525 S.Buncombe Road Greer SC 29651 www.niftylift.com e-mail: niftyusa@niftylift.com Tel: 864-968-8881 Fax: 864-968-8836 M50413/02...
-
Page 3: Table Of Contents
SD Series Operating & Safety Instructions Contents Table of INTRODUCTION AND GENERAL INFORMATION PAGE 1.1 Foreword 1.2 Scope 1.3 Introducing the SD34T Self Drive (SD) Series 1.4 General Specification 1.5 Identification 1.6 EC Declaration of Conformity SAFETY 2.1 Mandatory Precautions 7-10 2.2 Environmental Limitations 2.3 Noise &... -
Page 4: Introduction And General Information Page
SD Series Operating & Safety Instructions Introduction and General Information FOREWORD The purpose of these manuals is to provide the customer with proper safety operating and maintenance instructions essential for proper machine operation. All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made to operate the machine. -
Page 5: Scope
A simple, all-hydraulic proportional control system gives smooth, reliable movement of the basket and maximum reliability in the harshest environments. The Niftylift Self Drive provides a fast, safe, cost effective method of access, both inside and out, for a multitude of applications where overhead working is required. -
Page 6: General Specification
SD Series Operating & Safety Instructions GENERAL SPECIFICATION FEATURE SD34T MAXIMUM HEIGHT - WORKING 40ft MAXIMUM HEIGHT - BASKET 33ft 6in MAXIMUM HEIGHT - STOWED 6ft 7in MAXIMUM OUTREACH 20ft MAXIMUM WIDTH 5ft 3in MAXIMUM LENGTH - STOWED 12ft 10in MAXIMUM CAPACITY 500lb TURRET ROTATION... -
Page 7: Identification
This manufacturer’s plate is attached to Boom 1 on each machine at the time of manufacture on every Niftylift. Please ensure all sections have been stamped and are legible. Electrical and hydraulic circuits: See drawings listed on the bottom of the machine nameplate for exact drawing number and issue relating to the machine build. -
Page 8: Ec Declaration Of Conformity
SD Series Operating & Safety Instructions EC DECLARATION OF CONFORMITY (Typical) USA 10/12... -
Page 9: Safety
2.1.7 Before the Niftylift is used and during use the user shall check the area in which it is to be used for possible hazards such as, but not limited to, uneven ground drop-offs, holes, bumps, obstructions, debris, floor and overhead obstructions, high voltage conductors, wind and weather, unauthorised persons and any other possibly hazardous conditions. - Page 10 Only operate the Niftylift on a firm, level surface. 2.1.10 Never position any part of the Niftylift within 12ft of any electrical power line, conductor or similar not exceeding 66kV. (Minimum span 125m) Other distances for increased voltages and different spans are given in NZECP 34:1993 THIS MACHINE IS NOT INSULATED.
- Page 11 2.1.23 The Niftylift shall not be driven on grades, side slopes or ramps exceeding those for which the machine is rated by the manufacturer. 2.1.24 It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location.
-
Page 12: Environmental Limitations
All standard Niftylift machines are rated for a wind speed of 28mph or force 6 on the Beaufort scale. No attempt should be made to operate a Niftylift in wind strengths above this limit and if the operator has any doubts over the wind speed he / she should cease operation immediately until it can be established that the wind speed has fallen to a safe level. -
Page 13: Test Report
Operating & Safety Instructions TEST REPORT All Niftylift machine models are subjected to a comprehensive ‘type test’ which duplicates all combinations of safe working load (SWL), overload, windage, inertia and pull force to assess the various safe stability criteria. Self propelled machines are also subjected to kerb and braking tests at the SWL to satisfy additional ‘worse case’... -
Page 14: Preparation And Inspection
PREPARATION FOR USE Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in a safe and operable condition it is necessary to carry out a systematic inspection prior to putting the machine into service. -
Page 15: Pre-Operational Safety Check Schedules
Operating & Safety Instructions PRE-OPERATIONAL SAFETY CHECK SCHEDULES Before use at the beginning of the work shift, the Niftylift shall be given a visual inspection and functional tests including, but not limited to the following. It is recommended that these be performed at regular intervals as indicated on each checklist. - Page 16 SD Series Operating & Safety Instructions 3.3.3 MONTHLY SAFETY CHECKS Check the engine oil level (if applicable). Inspect the engine fuel tank for damage or leaks. Check the condition of the fuel filter and hydraulic oil filter. Check hydraulic hoses for cracks, leaks, blistering and excessive abrasion. Check the wheel nuts (torque 65ft lbs / 86Nm).
- Page 17 SD Series Operating & Safety Instructions 3.3.5 STRUCTURAL INSPECTION A structural inspection is required to verify the structural integrity of critical components of the aerial platform and for its stability as originally manufactured in accordance with the Standard in effect at the time of manufacture.
-
Page 18: Placard, Decals And Installation
If E-Stop disabled… P19961 Clink Click P18842 If Tilt Alarm Sounds P18848 Overload Warning P14872 General Crush P14785 No Step P14390 Niftylift.com P14784 Travel direction P14883 Harness Point P18432 Basket Gate Warning P14892 Operating Instructions P24697 Point Load - 14.5 kN P14884... - Page 19 SD Series Operating & Safety Instructions USA 10/12...
-
Page 20: Torque Requirements
SD Series Operating & Safety Instructions TORQUE REQUIREMENTS SCREW QUALITY/SIZE Tightening torque in ft lbs (Nm) Grade 10.9 (10) (14) 18.5 (25) (35) M 10 (49) (69) M 12 (86) (120) M 14 (135) (190) M 16 (210) (295) M 18 (290) (405) WHEEL NUTS... -
Page 21: Operation
SD Series Operating & Safety Instructions Operation CONTROL CIRCUIT COMPONENTS 4.1.1 CONTROL BOARD: - Situated behind the door, the encapsulated control board comprises of a PCB (printed circuit board) design which incorporates all of the relays to control the machine operation. The control board is common to all models and contains functions which might not be utilised on your machine. - Page 22 SD Series Operating & Safety Instructions 4.1.8 BATTERY MANAGEMENT: - Battery condition is permanently monitored by the control circuit, such that when available power has decreased to 20% of full charge, the battery status circuit begins to "chop" the power to the hydraulic power packs. This function causes the drive system to alternately stop and start, signalling to the operator that re-charging is necessary.
- Page 23 SD Series Operating & Safety Instructions main tap to the gas bottle should be securely closed, to prevent the engine from trying to run on a mixture of the two fuels. If starting to run on LPG, it should be ensured that all gasoline is discharged from the carburettor bowl before changing to LPG, since the engine will not run satisfactorily if any gasoline is in the carburettor bowl.
-
Page 24: Setting Up Procedures
Read and fully comply with all safety precautions and operating instructions in the Operating and Safety manual and the warning decals on the machine. Position the Niftylift on firm ground, bearing in mind range of boom movement so that any overhead obstruction or possible hazards such as, but not limited to, power cables, telephone lines, drains, man-hole covers, etc. -
Page 25: Ground Control Operation
SD Series Operating & Safety Instructions GROUND CONTROL OPERATION ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING. 4.3.1 GROUND CONTROL INSTRUCTIONS ALL MODELS Ensure all red emergency stops are out. Turn key switch at ground control station to ground (i.e. fully down). Ensure selector hand valve (if applicable) is turned to basket position (i.e. - Page 26 Operates Swing UP for right DOWN for left ALWAYS ENSURE THE NIFTYLIFT IS ON A FIRM SURFACE AND THE AREA IS FREE OF ANY OVERHEAD OBSTRUCTIONS. ENGAGING THE RED EMERGENCY STOP BUTTON WILL SHUT DOWN THE ENGINE, AND THE ELECTRIC CIRCUIT PREVENTING OPERATION OF ANY FUNCTION.
-
Page 27: Basket Control Operation
SD Series Operating & Safety Instructions BASKET CONTROL OPERATION NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE, LIQUID PROPANE OR DIESEL. THESE FUELS ARE FLAMMABLE. BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ AND FULLY UNDERSTOOD THE OPERATING MANUAL. - Page 28 SD Series Operating & Safety Instructions 4.4.2 BASKET PUSH-BUTTON CONTROLS STATION (BI-ENERGY MODEL SHOWN) 4.4.3 DRIVE AND OUTRIGGER FUNCTIONS Situated at the top of Boom 1 (superstructure) is the 4 lever drive/outrigger hand valve. These control the following functions: Control the jack deployment as indicated on the label below. (Mounted adjacent to the jack control position).
- Page 29 SD Series Operating & Safety Instructions 4.4.4 BOOM CONTROLS Never exceed the maximum basket capacity of 500lb. Check below, above and around the basket for any obstruction or hazards before operating any function. Depress foot switch or push and hold green power button. Select lever 1, 2, 3, 4, 5 or 6 for desired boom function.
-
Page 30: Driving Controls
Do not attempt to drive the machine with the booms not fully stowed centrally to the machine spine. Under no circumstances should any Niftylift SD series machine be driven on slopes exceeding 45%, with the booms fully stowed. USA 10/12... -
Page 31: Batteries And Charging
SD Series Operating & Safety Instructions BATTERIES AND CHARGING BATTERIES MUST BE RECHARGED IN A WELL-VENTILATED AREA FREE OF FLAME, SPARKS OR OTHER HAZARDS THAT MAY CAUSE EXPLOSION. HIGHLY EXPLOSIVE HYDROGEN GAS IS PRODUCED DURING THE CHARGING PROCESS. Recharge batteries at the end of every working day or shift. (Note: To recharge batteries fully from flat takes approx. - Page 32 SD Series Operating & Safety Instructions 75% lamp. The charger would then repeat its complete cycle again at an accelerated rate, depending on the time difference between connection, reconnection and level of battery charge. Some Niftylifts are fitted with a Battery Management System, which permanently monitors the condition of the batteries.
- Page 33 SD Series Operating & Safety Instructions TOPPING UP During the course of normal operation, the batteries should be inspected at least once a fortnight to check the level of electrolyte. During the end of charge, gassing takes place, which will cause a slight reduction in the volume of acid in the battery.
-
Page 34: Transporting, Towing, Craneage, Storage And Setting To Work
4.7.1 TRANSPORTING If a Niftylift is to be moved over a longer distance, whether the machine is trailer mounted, vehicle mounted, self propelled or tracked, the following procedure should be read before restraints are attached to the machine. Cross loading is most frequently the cause of problems, as the method of loading is no longer in sight of our own personnel. - Page 35 When the indicator knob comes out of the block, the brakes are ‘Off’. The Niftylift can now be towed over short distances - maximum speed 5mph. REMEMBER TO VENT THE BRAKE PRESSURE AND RETURN HAND VALVE TO ORIGINAL POSITION BEFORE OPERATING THE NIFTYLIFT.
- Page 36 Check batteries for electrolyte levels, state of charge, damage, dirt, etc. Never leave in a state of discharge for any length of time. If no use of the Niftylift is intended, an occasional "top-up" charge of the batteries will serve to equalise their charge level.
- Page 37 If in doubt, contact our Service Department for further advice. Niftylift Limited is not liable for any third party damage caused during transport. Careful attention to correct procedures will prevent many of the small snags that can happen in transit. Re-work is both expensive and time consuming.
-
Page 38: Emergency Controls
BEFORE USING THE MACHINE. INCIDENT NOTIFICATION It is a mandatory requirement that any accident or incident involving a Niftylift, regardless of whether any party received injury or property was damaged, be reported by telephone directly to Niftylift. Failure to do so may render any warranty on the machine void. -
Page 39: Responsibilities
CHANGES IN OWNERSHIP When a change of ownership of a Niftylift occurs, it shall be the responsibility of the seller to notify Niftylift direct of the unit, model and serial number and the name and address of the new owner within 60 days. -
Page 40: Inspection/Service/Pre-Hire Check List
SD Series Operating & Safety Instructions INSPECTION/SERVICE/PRE-HIRE CHECK LIST MACHINE SERIAL NO TOWING PASS FAIL Machine secured on trailer Straps correctly positioned and tightened Wheels chocked if necessary AXLES, WHEELS AND BRAKES Wheels are secure, tyre condition acceptable Wheel bearings O.K. Brake linkages and cables secure Brake shoe wear not excessive Machine climbs slope... - Page 41 SD Series Operating & Safety Instructions TILT ALARM PASS FAIL Booms raised on slope - drive disabled, siren tone constant Boom operation unaffected Booms lowered - drive restored INTERNAL (POWER PACK) Power pack and all components secure All cables and terminals secure All hose connections secure Hoses not kinked or fouled Charger/control box secure...
Need help?
Do you have a question about the SD34T Series and is the answer not in the manual?
Questions and answers