Related Manuals for Smarter tools GP Series
Summary of Contents for Smarter tools GP Series
- Page 1 ST-GP4500 Owner’s Manual WARNING! To Reduce Risk of Injury, User Must Read and Understand Owner’s Manual Prior to Use. NOTE: Retain Original Sales Receipt as Proof of Purchase!
- Page 2 Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries. Smarter Tools Customer Service 1-888-241-8498 Model Number GP-4500 Serial Number Date of Purchase Purchase Location ©2013 Smarter Tools, Inc. All Rights Reserved...
- Page 3 GP Series Notes _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ ©2013 Smarter Tools, Inc. All Rights Reserved...
- Page 4 SAE 10W-30 (20 oz, .62 Qt.) Start Type Recoil AC Volt Meter Frame Construction Tubular Steel Wheel & Handle Kit 7” No Flat wheels and Handle kit included Assembly Dimensions 24.5"x20.5"x20.5" L x W x H (in.) ©2013 Smarter Tools, Inc. All Rights Reserved...
- Page 5 8. Oil Filler Cap/Dipstick – Used to check and fill supply fuel to the engine engine oil. 5. Air Filter – Protects the engine by filtering dust 9. Control Panel – See “Control Panel” page vi and debris from the intake air. ©2013 Smarter Tools, Inc. All Rights Reserved...
- Page 6 20 A or 2400 Watts of power. 5. 120V 30A Twist-Lock (L5-30R) – This receptacle powers 120 Volt AC, 60 Hz, single phase loads requiring up to 30A or 3600 Watts of power. ©2013 Smarter Tools, Inc. All Rights Reserved...
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Page 7: Table Of Contents
4500W Generator Table of Contents Introduction .............. 02 Wattage Reference Guide ........19 Warranty Identification ..........03 Your Power Needs ......... 19 Limited Warranty ............04 Inspection, Cleaning, and Maintenance ....20 Safety Guidelines – Definitions ......05 Changing Oil ..........20 Spark Plug ............. -
Page 8: Introduction
4500W Generator Introduction _________________________________________________________________________________________________ Congratulations on your purchase of a Smarter Tools generator. Smarter Tools designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Portable Power Generator This unit is an electric start, gasoline engine driven, alternating current (AC) generator. It is designed to supply electrical power for lighting, appliances, tools and similar equipment. -
Page 9: Warranty Identification
Warranty Identification _________________________________________________________________________________________________ To assist in accurately determining whether your Smarter Tools product is still covered by manufacturer’s warranty and to identify your product properly should you need to contact customer service an Hour Meter and Identification Plate have been installed. -
Page 10: Limited Warranty
Normal maintenance such as spark Warranty Qualifications plugs, air filters, adjustments, fuel system cleaning Smarter Tools will register this warranty upon receipt of your and obstruction due to buildup is not covered by Warranty Registration Card and a copy of your sales receipt this warranty. -
Page 11: Safety Guidelines - Definitions
INSTRUCTIONS BEFORE USING THIS EQUIPMENT. BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY. Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain them for future use. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 12: General Precautions
This product requires oil and fuel. THE ENGINE WILL NOT START WITHOUT OIL. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 13: Hot Components
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. • Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 14: Electrical Safety
Dress properly. Contain long hair, clothing, jewelry, and gloves as they can be caught in moving parts. • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 15: General Use And Care
• Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact Smarter Tools immediately for a replacement. • Generator service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. -
Page 16: Installation
• Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer. • Always follow and complete scheduled engine and generator maintenance. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 17: Chemicals
If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps Cord Lengths (@full load) 0’-50’ 50’-100’ 100’-150’ 150’-200’ 5.1-8 8.1-12 12.1-15 15-20 ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 18: Installation
Note: Generators used on construction sites may be subject to additional rules and regulations. If you plan to use the generator on a construction site, please consult your local authority regarding. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 19: Wheel And Handle Installation
12v battery. Connected as shown in the image. DO NOT use to charge 6 volt batteries. DO NOT use to crank or jump start an engine with a discharged battery. ALWAYS monitor a battery while it is charging. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 20: Connecting The Battery
1. Place the generator on a flat and level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add high quality SAE 10W-30 grade engine oil. 4. Check engine oil daily and add as needed. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 21: Add Fuel
8. Screw on the fuel cap and wipe away and spilled fuel. WARNING: THE GENERATOR MUST BE OFF AND COOLED DOWN BEFORE REFILLING THE FUEL TANK. For DEB models read preface for propane connection and safety instructions. Note: ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 22: Operation
The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 23: Surge Protection
4. Allow the engine to stabilize. 5. Plug in and turn on the next item. 6. Allow the engine to stabilize. 7. Repeat steps 5-6 for each additional item. All circuits are protected by the appropriate sized breaker. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 24: Connecting Electrical Loads
GP Series Operation (cont’d) _________________________________________________________________________________________________ Receptacles available on Smarter Tools Generator models The units with 12v connections will have either lug connectors or a 12v outlet (charging cable provided for outlet). Note: The DC terminals may be used for charging 12 volt automotive type batteries only. -
Page 25: Stopping The Engine
Circular Saw 1500 1500 Starting Compressor 1 ½ HP 1000 1000 Watts Edge Trimmer Hand Drill ½” 1000 1000 Paint Sprayer 1200 Table Saw 2000 2000 Total Running Watts + Highest Starting Watts ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 26: Inspection, Cleaning, And Maintenance
3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add approximately ½ quart of engine oil and replace oil fill cap/dipstick. 6. Dispose of used oil at an approved waste management facility. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 27: Spark Plug
5. Saturate in clean engine oil. 6. Squeeze in a clean, absorbent cloth to remove all excess oil. 7. Place the filter in the assembly. 8. Reattach the air filter cover and snap clips back in place. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 28: Spark Arrester (Optional)
Have a qualified, certified technician perform thorough maintenance on the generator and engine. • For long term storage, either drain fuel into a suitable container or add a fuel preservative/stabilizer (not included) to prevent fuel breakdown. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 29: Storage
Take care not to drop or strike the generator when transporting. DO NOT place heavy objects on the generator. ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 30: Troubleshooting
Generator gallops Engine governor defective Contact Smarter Tools Review load and adjust. See Overload “Power Management” Repeated circuit breaker tripping Check for damaged, bare or Faulty cords or device frayed wires. Replace defective device ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 32: Parts Lists
UPPER RETAINER QJ168QDJ.03-10 EXHAUST QJ168QDJ.03-07 VALVE SPRING QJ167QDJ.03-05 EXHAUST VALVE QJ168QDJ.03-03 GUIDE PLATE QJ168QDJ.03-02 PUSH ROD UPPER RETAINER QJ168QDJ.03-08 INTAKE QJ182QDP.03-04 ADJUSTING STUD QJ168QDJ.03-06 INTAKE VALVE QJ168QDL.03-01 TAPPET JF170FLH.03.01 CAMSHAFT QJ1P64.02.01 VALVE STEM SEAL ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 33: Cylinder Head Assembly
CYLINDER HEAD (BARE) QJ168QDJ.02-06 VALVE COVER GASKET QJ168QDJ.02.03 VALVE COVER BOLT M6 X 14 (VALVE COVER GB/T5789 BOLTS) QJ1E50FMG.1.2 SPARK PLUG GB/T6177.1 NUT M8 QJ168QDJ.02-07 EXHAUST STUD QJ168QDJ.02-01 EXHAUST GASKET QJ168QDL.02.01-01 CYLINDER HEAD ASSEMBLY ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 34: Generator Assembly
PISTON WRISTPIN CIRCLIP JF170FLH.04-01B PISTON JF170FLH.04-02B FIRST RING JF170FLH.04-03B SECOND RING JF170FLH.04.01.01B OIL RING ASSEMBLY QJ168QDJ.04-04 WRIST PIN QJ168QDJ.04.02-01 PISTON ROD QJ166QDK.05.02-03 PISTON ROD BOLTS QJ168QDJ.04.02-02 PISTON ROD CAP QJ168QDJ.04.02 PISTON ROD ASSEMBLY ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 35: Starter Assembly
QJ168QDJ.06.02-01 PLATE 2 Ignition Assembly Part No Description QJ168QDJ.11.03B IGNITION WINDING ASSEMBLY GB/T5787 BOLT M6 X 25 QJ168QDJ.11.02 WIRE CONNECTING ASSEMBLY EXTERNAL OIL SENSOR QJ182QDP.01.05 SWITCH GB/T5789 BOLT M6 X 8 QJ168FJH-3.08-01 CLIP ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 36: Centrifugal Timing Implement Assembly
QJ168QDJ.05-02 COVER TENSION QJ168QDJ-2.02-01 SPRING 1 GB/T5789 BOLT M6 X 10 HANDLE QJ168QDJ-2.02.01 ASSEMBLY GB/T5789 BOLT M6 X 25 Carburetor Assembly Part No Description QJ168FLH-4.04.01 CARBURETOR ASSEMBLY 153FM-0000041 HOSE CLAMP QJ168QDJ.10.03-01 FUEL LINE ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 37: Air Cleaner Assembly
GB/T819.2-1997 SCREW M5 X 10 QJ6000.01.03 FUEL GUAGE QJ6000.01.04 GAS CAP QJ950.13-02 FILTER SCREEN KE3500.01.01A FUEL TANK GB5787-1986 BOLT M6 X 20 GB95-1986 WASHER 6 QJ2600.01-06 SPACER QJ2600.01-03 RUBBER WASHER QJ2600.01.02 FUEL PETCOCK ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 38: Control Panel Assembly
SCREW M4 X 12 GB/T923-1988 NUT M6 GB/T170-2000 NUT M6 GB/T5789-1986 BOLT M6 X 16 GB/T6177-2000 NUT M4 QJ3500.02.03A 20A BREAKER GB/T818-2000 SCREW M6 X 16 GB/T6177-2000 NUT M6 QJ1200.02-02A SHEATH QJ6500.02-02 JACKET KE3500.02.02D WIRING HARNESS ©2013 Smarter Tools, Inc. All Rights Reserved... -
Page 39: Muffler
CARBON CANISTER QJ2900.08-01 HOSE CLAMP RUBBER HOSE 1 KE3500D.01-05 (D5*D8*45) QJ2900.08.02 CHECK VALVE KE3500D.01-01 CONNECTOR HOSE KE3500D.01-02 TIE IN RUBBER HOSE 2 KE3500D.01-03 (D4.5*D8.5*160) QJ2900.08-05 HOSE CLAMP D11 RUBBER HOSE 3 KE3500D.01-04 (D8*D12*630) ©2013 Smarter Tools, Inc. All Rights Reserved... - Page 40 GP Series English ____________________ Español ©2013 Smarter Tools, Inc. All Rights Reserved...
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