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Summary of Contents for Smarter tools ST-GP9500E
- Page 1 ST-GP9500 ST-GP9500/ST-GP9500E/ST-GP9500EB Owner’s Manual WARNING! To Reduce Risk of Injury, User Must Read and Understand Owner’s Manual Prior to Use. NOTE: Retain Original Sales Receipt as Proof of Purchase!
- Page 2 ©2012 Smarter Tools, Inc. All Rights Reserved...
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Page 3: Table Of Contents
READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. SMARTER TOOLS WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS. -
Page 4: Introduction
9500W Generator Introduction _________________________________________________________________________________________________ Congratulations on your purchase of a Smarter Tools This Booklet generator. Smarter Tools designs and builds generators Every effort has been made to ensure the accuracy to strict specifications. With proper use and maintenance, and completeness of the information in this manual. -
Page 5: Safety Guidelines - Definitions
INSTRUCTIONS BEFORE USING THIS EQUIPMENT. BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY. Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain them for future use. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 6: General Precautions
This product requires oil and fuel. THE ENGINE WILL NOT START WITHOUT OIL. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 7: Hot Components
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. • Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 8: Electrical Safety
Dress properly. Contain long hair, clothing, jewelry, and gloves as they can be caught in moving parts. • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 9: General Use And Care
• Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact Smarter Tools immediately for a replacement. • Generator service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. -
Page 10: Installation
• Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer. • Always follow and complete scheduled engine and generator maintenance. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 11: Chemicals
If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps Cord Lengths (@full load) 0”-50” 50”-100” 100”-150” 150”-200” 5.1-8 8.1-12 12.1-15 15-20 ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 12: Controls And Features
8. Oil Filler Cap/Dipstick – Used to check and fill supply fuel to the engine engine oil. 5. Air Filter – Protects the engine by filtering dust 9. Control Panel – See “Control Panel” page 13 and debris from the intake air. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 13: Control Panel
5. 120/240V 30A Twist-Lock – Protected by a 30A local grounding regulations. circuit breaker on each 120 Volt leg of the receptacle. This receptacle powers 240 Volt AC, 60 Hz, single phase loads requiring up to 30A or ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 14: Installation
Note: Generators used on construction sites may be subject to additional rules and regulations. If you plan to use the generator on a construction site, please consult your local authority regarding. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 15: Wheel And Handle Kit Installation
(not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the generator. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 16: Connect The Battery
7. DO NOT fill above fuel strainer. 8. Screw on the fuel cap and wipe away and spilled fuel. WARNING: THE GENERATOR MUST BE OFF AND COOLED DOWN BEFORE REFILLING THE FUEL TANK. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 17: Operation
Surge wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 18: Power Management
2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. 3. Turn the power switch to the “OFF” position. 4. Turn the fuel valve to the “OFF” position. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 19: Wattage Reference Guide
Circular Saw 1500 1500 Starting Compressor 1 ½ HP 1000 1000 Watts Edge Trimmer Hand Drill ½” 1000 1000 Paint Sprayer 1200 Table Saw 2000 2000 Total Running Watts + Highest Starting Watts ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 20: Inspection, Cleaning, And Maintenance
3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add approximately 1 quart of engine oil and replace oil fill cap/dipstick. 6. Dispose of used oil at an approved waste management facility. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 21: Spark Plug
If operating under heavy load or in hot environments, drain the old engine oil and replace with approximately 1 quart of high quality SAE 10W-30 grade engine oil. • Remove, clean, re-dampen with motor oil and replace air filter. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 22: Storage
Take care not to drop or strike the generator when transporting. DO NOT place heavy objects on the generator. ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 23: Specifications
Wheel & Handle Kit 10" No-flat Tires; Duel handles; 3 1/2" crutches Dimensions L x W x H (in.) 27" x 24" x 27" Battery (optional) 12 Volt 17 Amp Hours Nut & Bolt Terminals ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 24: Parts Lists
Bolt M6x25 GP182QDP.01.03 Oil Seal 14x11x5 GP188FPH-15.01.01 Crankcase Body Crankshaft Assembly Parts No Item GP182QDP.04-01 Balance Shaft GP182QDP.04-02 GP182QDP.04-03 Woodruff Key GP182QDP.04-04 Crankshaft (1-type) GP182QDP.04-05 Crankshaft Gear I GP182QDP.04-06 Crankshaft Gear II GB/T276-94 Bearing6207 ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 25: Crankshaft Assembly And Piston
GP182QDP.02-06 Cowling GB5787-88 Bolt M6x12 GP182QDP.02-07 Spacer, Intake Pipe GP182QDP.02.04 Spark Plug GP182QDP.02.02-02 Washer GP182QDP.02.01-05 Canal, Intake Valve GP182QDP.02.01-3 Canal, Exhaust Valve GP182QDP.02.01-02 Ring, Exhaust Valve GP182QDP.02.01-04 Ring, Intake Valve GB/T6177-2000 Nut M6 ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 26: Camshaft Assembly
GP182QDP.03-01 Valve lifter GP182QDP.03.01-06 Spring GP182QDP.03.01-02 Pin I GP182QDP.03.01.01-01 Fly Clamp I GP182QDP.03.01.01-02 Fly Clamp II GP182QDP.03.01.01-03 Pin IV GP182QDP.03.01-03 Pin II GP188FPH.03.01-01 Camshaft GP182QDP.03.01-04 Decompress clamp GP182QDP.03.01-05 Pin III GP188FPH.03.01 Camshaft comp ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 27: Centrifugal Timing Implement Assembly
GP166QDK.06-07 Washer III Centrifugal Timing GP182QDP.06.01-01 Implement GP166QD.01-02 Clip GP182QDP.06-07 Washer II GP182QDP.06-06 Handspike Cover GP182QDP.06-02 Clip GP182QDP.06-03 Bolt, Square Toes Inflame Assembly Parts No Item GP182QDP.07.02 Rotor Assy GP182QDP.07.01 High Voltage Wrap ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 28: Starter Assembly
Speed adjustment base GP168QDJ.05.01-02 Spring GB818-2000 Screw M5 x 35 Carburetor Assembly Parts No. Item GP182QDP.10.01 Carburetor GP182QDP.10-01 Carburetor packing GP153FM-0000041 Clip GP182FPH-2.06.01-1 Hose 5x 8.5 x 145 GP182QDP.10-03 Hose 9 x 12 x 150 ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 29: Valve Cover Assembly
Rubber galosh I GP182QDP.10.02.01 Valve Assy GP182QDP.10.02.01 Choke Valve Pull Pole I GP182QDP.10.02.01B Choke Valve Pull Pole II GP182QDP.10.02-02 Rubber galosh II GP182QDP.10.02.02 Breath body Assy GP182QDP.11-1 Air cleaner packing GP182FPH-2.07-01 Pull Pole ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 30: Generator Assembly
Filtering Net Sump Cover GP2600.01.05 Subassembly GB/T819-85 Screw M5 x 10 GP3000.01.03 Sender Unit GB/T5787-86 Bolt M6 x 20 GB/ T95-86 Washer GP2600-01-02 Fuel Tank Rubber Hose GP2600.01-01 Fuel Tank Rubber GP6500.01.02 Fuel Valve ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 31: Control Panel Assembly
Bolt M6 x 16 GB/T6170-86 Nut M6 GB/T923-88 Nut M6 GP6500.02.05 DC Terminal GB/T818-85 Screw M4 x 12 GB/T818-85 Screw M2 x 4 GP2600.02.06A Voltmeter Muffler Parts No. Item GP6800.05.01 Muffler GP6800.05-02 Muffler Cover ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 32: Frame Assembly
Nut M6 GB/T5789-86 Bolt M6 x 40 GP6500D.04-01B Handrail GP6500.04-02 Handrail Jacket GB/T6177-2000 Nut M8 GB/T5780-2000 Bolt M8 x 16 GP6500D.04-03A Crutch GP6800.06-02 Crutch Jacket Motor Shield Parts No. Item GP6500.03-05 Motor Shield ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 33: Troubleshooting
Generator gallops Engine governor defective Contact Smarter Tools Review load and adjust. See Overload “Power Management” Repeated circuit breaker tripping Check for damaged, bare or Faulty cords or device frayed wires. Replace defective device ©2012 Smarter Tools, Inc. All Rights Reserved... -
Page 34: Warranty Identification
Warranty Identification _________________________________________________________________________________________________ To assist in accurately determining whether your Smarter Tools product is still covered by manufacturer’s warranty and to identify your product properly should you need to contact customer service an Hour Meter and Identification Plate have been installed. -
Page 35: Limited Warranty
May 1, 2012 obstruction due to buildup is not covered by this warranty. Warranty Qualifications Smarter Tools will register this warranty upon receipt of Other Exclusions your Warranty Registration Card and a copy of your This warranty excludes: sales receipt from one of Smarter Tools' retail locations •...
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