Related Manuals for Smarter tools ST-GP6500
Summary of Contents for Smarter tools ST-GP6500
- Page 1 ST-GP6500 Owner’s Manual WARNING! To Reduce Risk of Injury, User Must Read and Understand Owner’s Manual Prior to Use. NOTE: Retain Original Sales Receipt as Proof of Purchase!
- Page 2 Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries. Smarter Tools Customer Service 1-888-241-8498 Model Number GP-6500 (E, EB) Serial Number Date of Purchase Purchase Location ©2014 Smarter Tools, Inc. All Rights Reserved...
- Page 3 Notes ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ©2014 Smarter Tools, Inc. All Rights Reserved...
-
Page 4: Specifications
AC Volt Meter Frame Construction Tubular Steel Wheel & Handle Kit 10" No Flat Wheels; Dual handles; 3 1/2" crutches Assembled Dimensions 28.75 x 20.25 x 25 L x W x H (in.) ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 5: Controls And Features
7. Low Oil Shutdown – Senses the level of oil in the crankcase and shuts the engine down if the level falls too low. 8. Oil Filler Cap/Dipstick – Used to check and fill engine oil. 9. Control Panel – See “Control Panel” on page vi ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 6: Control Panel
20A circuit breaker. Use this duplex to operate batteries. 120 volt AC, single phase, 60 Hz loads requiring up to 20 A or 2400 Watts of power. 9. Ground Terminal – Consult an electrician for local grounding regulations. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 7: Table Of Contents
Control Panel Assembly ........ 33 Capacity ............17 Muffler ............33 Power Management ........18 Frame Assembly ..........34 Connecting Electrical Loads......18 Motor Shield ........... 34 Stopping the Engine ........18 Exhalation System ......... 35 ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 8: Introduction
GP Series Introduction _________________________________________________________________________________________________ Congratulations on your purchase of a Smarter Tools generator. Smarter Tools designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Portable Power Generator This unit is an electric start, gasoline engine driven, alternating current (AC) generator. It is designed to supply electrical power for lighting, appliances, tools and similar equipment. -
Page 9: Warranty Identification
Warranty Identification _________________________________________________________________________________________________ To assist in accurately determining whether your Smarter Tools product is still covered by manufacturer’s warranty and to identify your product properly should you need to contact customer service an Hour Meter and Identification Plate have been installed. -
Page 10: Limited Warranty
Warranty Qualifications adjustments, fuel system cleaning and Smarter Tools will register this warranty upon receipt of obstruction due to buildup is not covered by this your Warranty Registration Card and a copy of your warranty. -
Page 11: Safety Guidelines - Definitions
INSTRUCTIONS BEFORE USING THIS EQUIPMENT. BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY. Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain them for future use. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 12: General Precautions
This product requires oil and fuel. THE ENGINE WILL NOT START WITHOUT OIL. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 13: Hot Components
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. • Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 14: Electrical Safety
Dress properly. Contain long hair, clothing, jewelry, and gloves as they can be caught in moving parts. • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 15: General Use And Care
• Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact Smarter Tools immediately for a replacement. • Generator service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. -
Page 16: Installation
• Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer. • Always follow and complete scheduled engine and generator maintenance. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 17: Chemicals
If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps Cord Lengths (@full load) 0’-50’ 50’-100’ 100’-150’ 150’-200’ 5.1-8 8.1-12 12.1-15 15-20 ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 18: Installation
Note: Generators used on construction sites may be subject to additional rules and regulations. If you plan to use the generator on a construction site, please consult your local authority regarding. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 19: Wheel And Handle Kit Installation
(not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the generator. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 20: Connect The Battery
Add Engine Oil Place the generator on a flat and level surface. Remove oil fill cap/dipstick to add oil. Add high quality SAE 10W-30 grade engine oil. Check engine oil daily and add as needed. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 21: Add Fuel
Screw on the fuel cap and wipe away and spilled fuel. WARNING: THE GENERATOR MUST BE OFF AND COOLED DOWN BEFORE REFILLING THE FUEL TANK. Note: For DEB models read preface for propane connection and safety instructions ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 22: Operation
The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 23: Surge Protection
Surge wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 24: Power Management
Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. Turn the power switch to the “OFF” position. Turn the fuel valve to the “OFF” position. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 25: Wattage Reference Guide
Highest Starting Circular Saw 1500 1500 Watts Compressor 1 ½ HP 1000 1000 Edge Trimmer Hand Drill ½” 1000 1000 Paint Sprayer 1200 Total Running Watts Table Saw 2000 2000 + Highest Starting Watts ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 26: Inspection, Cleaning, And Maintenance
Allow the oil to drain completely. Replace the drain plug. Remove oil fill cap/dipstick to add oil. Add engine oil and replace oil fill cap/dipstick. Dispose of used oil at an approved waste management facility. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 27: Spark Plug
Saturate in clean engine oil. Squeeze in a clean, absorbent cloth to remove all excess oil. Place the filter in the assembly. Reattach the air filter cover and snap clips back in place. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 28: Spark Arrester (Optional)
Have a qualified, certified technician perform thorough maintenance on the generator and engine. • For long term storage, either drain fuel into a suitable container or add a fuel preservative/stabilizer (not included) to prevent fuel breakdown. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 29: Storage
Take care not to drop or strike the generator when transporting. DO NOT place heavy objects on the generator. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 30: Troubleshooting
Generator gallops Engine governor defective Contact Smarter Tools Review load and adjust. See Overload “Power Management” Repeated circuit breaker tripping Check for damaged, bare or Faulty cords or device frayed wires. Replace defective device ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 32: Parts Lists
GB/T5787-86 BOLT M6 25 QJ182QDP.01.03 OIL SEAL JF190FPH.01.01B CRANKCASE ASSY Crankshaft Assembly PART NO. DESCRIPTION QJ182QDP.04-01 BALANCE SHAFT QJ182QDP.04-02 QJ182QDP.04-03 WOODRUFF KEY CRANKSHAFT(1-type) JF190FPH-2.05.01-01 QJ182QDP.04-05 CRANKSHAFT GEAR QJ182QDP.04-06 CRANKSHAFT GEAR GB/T276-94 Bearing 6207 ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 33: Crankshaft Assembly And Piston
QJ182QDP.02-06 GB/T5787-86 Bolt M6 12 QJ182QDP.02-07 Spacer, Intake Pipe Spark Plug QJ182QDP.02.04 QJ182QDP.02.02-02 Washer Canal, Intake Valve QJ182QDP.02.01-05 QJ182QDP.02.01-03 Canal, Exhaust Valve QJ182QDP.02.01-04 Ring, Exhaust Valve QJ182QDP.02.01-04 Ring, Intake Valve GB/T6177-2000 Nut M6 ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 34: Electric Starter Assembly
Push rod Push rod guide plate QJ182QDP.03-03 JF190FPH.06-01 Intake valve QJ182QDP.03-01 Valve lifter Spring QJ182QDP.03.01-06 QJ182QDP.03.01-02 QJ182QDP.03.01.01-01 Fly clump Fly clump QJ182QDP.03.01.01-02 QJ182QDP.03.01.01-03 QJ182QDP.03.01-03 QJ188FPH.03.01-01 Camshaft QJ182QDP.03.01-04 Decompress clump QJ182QDP.03.01-05 QJ188FPH.03.01 Camshaft comp. ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 35: Centrifugal Timing Implement Assembly
Governor weight pin QJ182QDP.06-01-02 QJ166QDK.06-07 Washer Centrifugal QJ182QDP.06.01-01 Timing Implement QJ166QDK.01-02 Clip QJ182QDP.06-07 Washer Handspike Cover QJ182QDP.06-06 QJ182QDP.06-02 Clip QJ182QDP.06-03 Bolt, Square Toes Inflame Assembly PART NO. DESCRIPTION QJ182FPH-3.02.01 ROTOR ASSY QJ182QDP.07.01 high voltage wrap ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 36: Starter Assembly
Engine Sprocket Cover PART NO. DESCRIPTION QJ182QDP.09 Speed adjustment base assembly QJ168QDJ.05.01-02 Spring GB/T818-2000 ScrewM5x35 Carburetor Assembly PART NO. DESCRIPTION JF190FPH-2.04.01 Carburetor Assy Carburetor Gasket QJ188FPH.05-01 QJ153FM-0000041 Clip QJ182QDP.10-02 Hose 4.5x 8.5x190 QJ182QDP.08.01-02 Cable Clamp ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 37: Intake Assembly
4x 8x135 QJ182QDP.10.02.01-02 Valve QJ182QDP.10.02.01.01 Bakelite Washer QJ188FPH.02-08 Rubber galosh QJ182QDP.10.02-04 Valve Assy QJ182QDP.10.02.01 Choke valve Pull pole QJ182QDP.10.02-01 Rubber galosh QJ182QDP.10.02-02 Breath body Assy QJ182QDP.10.02.02 Air cleaner Packing QJ182QDP.11-1 Pull pole QJ182FPH-2.07-01 ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 38: Generator
Fuel Tank Comp KE6600.01.01 Filtering Net QJ950.01-02 Sump Cover QJ6000.01.04 Subassembly GB/T819-2000 Screw M5*10 QJ6000.01.03 Sender Unit GB/T5789-86 Bolt M6*20 GB/T96.1-2002 Washer QJ2600.01-02 Fuel Tank Rubber Hose QJ2600.01-01 Fuel Tank Rubber QJ6000.01.02 Fuel Valve ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 39: Control Panel Assembly
QJ900.05.03 V Socket GB/T818-2000 Screw M4*12 GB/T845-1985 Screw ST4X10 QJ6500.02.05 DC Protector GB/T818-2000 Screw M6*14 Muffler PART NO. DESCRIPTION QJ7500.07.01 Muffler QJ6800.05-01 Muffler Cover CODE Cap Screw GB/T93-87 Spring Washer QJ6000.07-02 Muffler Washer ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 40: Frame Assembly
Wheel Axle Bolt M12*90 GB/T95-2002 Washer QJ6500B.02.02 Battery Box GB/T6177-2000 Nut M8 KE7500E.04.01 Crutch QJ6800.06-01 Crutch Jacket QJ3200TB.02-01 End Cap GB/T5780-2000 Bolt M8*16 Shockproof Big Mounting Feet QJ6000.08.02 Motor Shield Part No. Item QJ6500.03-05 Motor Shield ©2014 Smarter Tools, Inc. All Rights Reserved... -
Page 41: Exhalation System
GP Series PARTS LIST AND DIAGRAMS EXHALATION SYSTEM PART NO DESCRIPTION QJ6500D.07.01 Carbon Canister QJ2900.08-01 Clamp QJ2900.08-02 Rubber Pipe 1 QJ2900.08.02 Check Valve QJ6500D.07-01 Rubber Pipe 2 QJ6500D.07-02 Rubber Pipe 3 QJ2900.08-05 Clamp ©2014 Smarter Tools, Inc. All Rights Reserved... - Page 42 GP Series English __________ ©2014 Smarter Tools, Inc. All Rights Reserved...
Need help?
Do you have a question about the ST-GP6500 and is the answer not in the manual?
Questions and answers