Huayuan Electric ZX7-HD Series Manual Instruction

Huayuan Electric ZX7-HD Series Manual Instruction

Arc welding machine

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ZX7-1000HD
ARC WELDING MACHINE
MANUAL
INSTRUCTION
(PLEASE READ CAREFELLY BEFORE OPERATING)

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Summary of Contents for Huayuan Electric ZX7-HD Series

  • Page 1 ZX7-1000HD ARC WELDING MACHINE MANUAL INSTRUCTION (PLEASE READ CAREFELLY BEFORE OPERATING)
  • Page 2 Safety Depends on You Huayuan arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT.
  • Page 3 ● Fumes and Gases can be dangerous: Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. While working in limited room, use enough ventilation and/or exhaust to keep fumes and gases away from the breathing zone, or use the respirator. ...
  • Page 4  Do not add fuel near to fire or during engine starting or welding. When not working, add fuel after engine is cooling down; otherwise, the evaporation of hot fuel would result in dangers. Do not splash fuel out of the fuel tank, and do not start the engine until complete evaporation of the outside fuel.
  • Page 5: Table Of Contents

    CONTENT 1 Main usage and application ..........................1 2 Working condition and Environment ........................2 2.1 working environment condition ........................2 2.2 Power input ..............................2 2.3 Safety precautions ............................2 3 Technical specification ............................2 3.1 Parameter..............................2 3.2 Welding electrode and related parameter setting ..................3 4 Hardware Overview .............................
  • Page 6: Main Usage And Application

    It is mainly used in the industries like ship-building, boiler, power tower, petroleum and construction industries. ZX7-HD series is one of our newest energy-saving power source, which with excellent technical standard and welding craft.
  • Page 7: Working Condition And Environment

    2 Working condition and Environment 2.1 working environment condition  Altitude less than 1000m;  Temperature: Working:-10~+40℃ Storage:-25~+55℃  Relative humidity: 50%≥ on 40℃ 90%≥ on 20℃  Do not locate where there is harmful gases, chemical depositions, mycete, and other explosive or corrosive substances, prevent shaking and jolt.
  • Page 8: Welding Electrode And Related Parameter Setting

    * Rated duty cycle 60% means, take 10min as the working cycle, the welding machine work 6min under the rated current status, rest for 4min. When the welding machine work more than 6min, the temperature in the machine will higher than the setting value, the overload indicator will on, and machine no output until the temperature in the machine lower to the setting value.
  • Page 9: Principal Diagram

    5.2 Principal diagram 6 Installation and adjustment 6.1 The moving and lifting  Power off before moving. If the lifting of machine frequent, you should use special lifting equipment. Since the thrust face is on the bottom of machine, so forklift is the right choice; ...
  • Page 10: Operations

    7 Operations 7.1 Panel instruction Indicator Para Welding Current select current adjust Voltage Anti-shock Local/Re function Channel Storag Para mote channel indicator select selecti control display. Figure 3 ZX7-1000HD front panel Figure 4 Rear panel...
  • Page 11: Function Introduction

    7.2 Function introduction Power on,the indicator on the panel shall light. a、 Power switch: up is on,down is off; b、 Current LED:without press channel selection,It display the present current during welding, display preset without welding. When Press channels selection, it displays the storage current of channel; c、...
  • Page 12: Troubles And Troubleshooting

    connection. 9 Troubles and troubleshooting Attention: Only qualified technicians should perform troubleshooting work on the machine. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, please contact us for technical assistance;...
  • Page 13: Packing List

    Control TZ02-A1 transformer Control board PZ11 Control board PZ12 Control board PT05 !Attention: Only qualified technicians should perform troubleshooting work on the machine. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, please contact us for technical assistance. 10 Packing List 1.
  • Page 14: Drawing (The Principle Drawing Of The Main Circuit)

    11 Drawing (The principle drawing of the main circuit)
  • Page 15 The final explanation rights reserved to Huayuan Company! If there is any changes in the user’s manual, forgive not to inform separately! Chengdu Huayuan Electric equipment Co.,Ltd. Address: Wuhou National Science Park, Chengdu, China Postcode: 610045 Telephone:0086-28-85744098 Fax:0086-28-85744095 E-mail: hy_sales@126.com hwayuansales@163.com...

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Zx7-1000hd

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