Related Manuals for Huayuan Electric RSN-1600HD
Summary of Contents for Huayuan Electric RSN-1600HD
- Page 1 RSN-1600、2500、3150HD INVERTER ARC DRAWN STUD WELDING MACHINE OPERATOR’S MANUAL (PLEASE READ CAREFELLY BEFORE OPERATION) CHENGDU HUAYUAN ELECTRIC EQUIPMENT CO., LTD.
- Page 2 RSN-1600/2500/3150HD OPERATOR’S MANUAL Safety Depends on You Huayuan arc welding and cutting equipments are designed and built with safety in mind. However, your overall safety can be increased by proper installation. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT.
- Page 3 RSN-1600/2500/3150HD OPERATOR’S MANUAL Special Attention (Very Important): ● AVOID FALLING DOWN WHEN THE WELDING MACHINE IS PLACED ON THE INCLINED PLANE. ● IT CAN NOT BE USED FOR UNFREEZING PIPELINES. ● THE SHIELD RANK OF THIS SERIES OF WELDING MACHINE IS IP21S, AND IT IS NOT SUTABLE FOR WORKING IN THE RAIN.
- Page 4 RSN-1600/2500/3150HD OPERATOR’S MANUAL respirator. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation,especially in confined areas to insure breathing air is safe. Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations.The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products.
- Page 5 RSN-1600/2500/3150HD OPERATOR’S MANUAL Do not add fuel near to fire or during engine starting or welding. When not working, add fuel after engine is cooling down; otherwise, the evaporation of hot fuel would result in dangers. Do not splash fuel out of the fuel tank, and do not start the engine until complete evaporation of the outside fuel.
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Page 6: Table Of Contents
RSN-1600/2500/3150HD OPERATOR’S MANUAL Catalogue 1. USAGE…………………………………………………………………… ………..6 2. FEATURES ………………………………………………………………………..6 3. MAIN TECHNICAL PARAMETERS………………………………………..7 4. OPERATION PREPARATION..…………………………..……………….8 5. WELDING ON DIFFERENT CONDITIONS……………..………………10 6. WELDING PARAMETERS SELECTION AND QUALITY CONTRO..13 7. MAINTENANCE……………………..……………….………………………..14 8. MAIN ELEMENTS LIST………………………………………………………….15 9. PACKING LIST …..…………………………….…….………………………….15 10. ATTACHED DRAWING ……………………………….…………………………16... -
Page 7: Usage
RSN-1600/2500/3150HD OPERATOR’S MANUAL Thank you for selecting our products. Please read this manual completely before installing and operating. 1. USAGE With the development of industrialization, studs are more widely used in different industries. However, the welding quality of studs is bad if we use general welding methods because of slow welding speed, heavy spatter and heavy labour intensity, etc. -
Page 8: Main Technical Parameters
RSN-1600/2500/3150HD OPERATOR’S MANUAL 3. MAIN TECHNICAL PARAMETERS Parameter Unit RSN-1600HD RSN-2500HD RSN-3150HD Input Power V/Hz 3～380V±20% 50/60Hz Rated Input Capacity Rated Input Current 162.5 Efficiency 74.3% Power Factor 0.94 0.88 0.94 Rated Overload Voltage Production Rate Pcs/Min 10～25 7～25 160～1600 （Stud 250~2500（Stud... -
Page 9: Operation Preparation
The fluctuation of distribution voltage should ≤ +_10%, three phase unbalance rate should < 5%, frequency fluctuation should ≤ +_1%; ● The power source line, switch and fuse that used on distributor should be conform to the below table: RSN-1600HD RSN-2500HD RSN-3150HD... - Page 10 RSN-1600/2500/3150HD OPERATOR’S MANUAL...
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Page 11: Welding On Different Conditions
RSN-1600/2500/3150HD OPERATOR’S MANUAL a. Power switch: rotate it in clockwise to start and press it to stop; b. Adjust the welding current: rotate it in clockwise to increase the preshow current, rotate in anticlockwise to reduce the preshow current; this function works only if the machine is on power; c. - Page 12 RSN-1600/2500/3150HD OPERATOR’S MANUAL At this position, melted metal will flow down to the bottom of stud and form asymmetrical weld because of the gravity. The bigger stud diameter size is, more obvious the asymmetry will be. Below are the suggestions for this condition: ●...
- Page 13 RSN-1600/2500/3150HD OPERATOR’S MANUAL （1）Underlay the sheet with a flat copper, which will not only support the workpiece but also transfer away the heat that from welding pool; （2）Change welding polarity, that is connect the welding torch to the positive pole and the workpiece to the negative pole, thus more heat act on the stud to avoid burning the sheet steel plate(workpiece).
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Page 14: Welding Parameters Selection And Quality Contro
RSN-1600/2500/3150HD OPERATOR’S MANUAL 6 Welding parameter selection and quality control 6.1 Welding parameter selection(please see Table 1) 6.2 Quality control ● Choose qualified stud and ceramic ring. The material of stud and ceramic ring will influence the welding quality a lot. ●... -
Page 15: Maintenance
RSN-1600/2500/3150HD OPERATOR’S MANUAL b、Torque test Torque testing equipment is showed as the figure 9. Fasten the tested plate, cover a sleeve (its inner-dia is bigger than stud dia), a washer and a nut, and turn the nut with a torque spanner, good weld should be no crack when reached the value as below. -
Page 16: Packing List
RSN-1600/2500/3150HD OPERATOR’S MANUAL 9. PACKING LIST Product configuration a. Arc stud welding machine 1set b. Welding torch 2 set c. Welding cable d. Earth wire e. Control cable f. support plate (match with chuck) RSN-1600 provide with the Φ13/16/19mm T-stud chunk andΦ10/12 straight stud chuck each 1 RSN-2500 provide with the Φ10/13/16/19/22mm T-stud chunk each 1... -
Page 17: Attached Drawing
RSN-1600/2500/3150HD OPERATOR’S MANUAL 10. ATTACHED DRAWINGS ＋ ＋... - Page 18 The final explanation right is reserved to Huayuan Company! If there is any change in the manual, please forgive not to inform separately! Chengdu Huayuan Electric Equipment Co. Ltd. Address: Add: No.1299,Konggang 2nd Road, Shuangliu County, Chengdu, China Postcode: 610207...
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