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MR Aerodesign Bombardier CL-415 Building Manual

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Bombardier CL-415
B
A
2
Wing span :80"
Building manual
2
1
04-2018
1
B
A

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Summary of Contents for MR Aerodesign Bombardier CL-415

  • Page 1 Bombardier CL-415 Wing span :80" Building manual 04-2018...
  • Page 2 Bombardier CL-415 (80") Hardware listing #CL415-80-HD DUB212 DUB600 DUB716 Blind nut 1/4 NC Blind nut 6-32 2-56 Threaded coupler 2-56 Kwick link Control horn (2 req.) (23 req.) (5 req.) (5 req.) (3 req.) NBP0608 SS2-07 LATCH DUB860 6-32 Nylock Nut...
  • Page 3 Bombardier CL‐415 Laser cutted parts Part number Description Length Part number Description Length S‐TE‐5 Balsa 1/16" x 1 1/4" 3 3/16 S‐LE‐1 Balsa 3/32" x 1" 30 1/16 T‐TE‐1 Balsa 1/16" x 1" 2 11/16 R‐LE‐1 Balsa 3/32" x 1" 12 7/16 W‐TE‐1 Balsa 1/16" x 3" W‐SH‐6 Balsa 3/32" x 2" Balsa 1/16 x 3 x 36 (5x) F‐SH‐1 Balsa 1/16" x 3" 22 7/8 W‐SH‐6M Balsa 3/32" x 2" 28 9/16 A‐SH‐1 A SH 1 Balsa 1/16" x 3" Balsa 1/16  x 3 W‐LE‐1 W LE 1 Balsa 3/32" x 2"...
  • Page 4 Bombardier CL‐415 Laser cutted parts Part number Description Part number Description Part number Description Balsa 1/16 Balsa 1/8" Ply 1/8" Balsa 1/16" Balsa 1/8" Ply 1/8" Balsa 1/16" Balsa 1/8" Ply 1/8" Balsa 1/16" Balsa 1/8" Ply 1/8" Balsa 1/16" Balsa 1/8" Ply 1/8" Balsa 1/16" Balsa 1/8" Ply 1/8" Balsa 1/16" Balsa 1/8" Ply 1/8" Balsa 1/16" Balsa 1/8" Ply 1/8" Balsa 1/16" Balsa 1/8" Ply 1/8" Balsa 1/16" Balsa 3/32" Ply 1/8" Balsa 1/16" Balsa 3/32" Ply 1/8"...
  • Page 7 Bombardier CL-415 (80") Fuse Step FF-ST-07 Balsa 1/4" Ply 1/8" Initial parts set-up. Hardwood 1/4" x 3/8" FF-ST-08 Ply 1/8" Ply 1/8" Hardwood 1/4" x 3/8" Ply 1/8" Align on top Drill 9/64 thrue hardwood Align on notch using hole in F7A as a guide.
  • Page 8 Bombardier CL-415 (80") Fuse Step FF-ST-06 Hardwood 1/4" x 3/8" Ply 1/8" Ply 1/8" FF-ST-08 Hardwood 1/4" x 3/8" FF-ST-07 Hardwood 1/4" x 3/8" Balsa 1/4" FF-ST-05 Balsa 1/8" x 1/4" FF-ST-01 Balsa 1/4" x 1/2" Step Canopy latch FF-ST-04 Hardwood 1/4"...
  • Page 9 Bombardier CL-415 (80") Fuse Step FF-ST-03 Balsa 1/4" x 1" FF-SH-05 Balsa 3/32" x 4" FF-SH-04 Balsa 3/32" x 3" FF-ST-03 Balsa 1/4" x 1" Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" Balsa 1/8" Step Balsa 1/8"...
  • Page 10 Bombardier CL-415 (80") Fuse Step Ply 1/8" FF-ST-15 Hardwood 1/4" x 3/8" Balsa 1/4" Balsa 1/8" FF-ST-09 Hardwood 1/4" x 3/8" FF-ST-12 FF-ST-02 Balsa 1/8" x 1/4" Balsa 1/4" x 1/4" Step DUB175TL Wheel 1 3/4" ROB-592M Nose gear mechanical...
  • Page 11 Bombardier CL-415 (80") Fuse DUB166 Step 1 1/4" Nylon Steering Arm Fill with white grease for water sealing Nose gear door servo. ND-RB Nose gear door actuator DUB156 Du-bro nose gear block 112 mm Nose gear steering servo [4 7/16 po]...
  • Page 12 Bombardier CL-415 (80") Fuse Step Fairing Nose Ply 1/8" Laserboard 1/64" Step Canopy Ply 1/8" FT-DW-2 1/4" wood dowel Ply 1/8" Ply 1/8" 04-2018...
  • Page 13 Bombardier CL-415 (80") Fuse Step Blind nut 6-32 Blind nut 6-32 Ply 1/8" Ply 1/8" Ply 1/8" FR-ST-12 Balsa 1/8" Hardwood 1/4" x 3/8" FR-ST-02 Countersunk Hardwood 1/4" x 3/8" FR-ST-03 Ply 1/8" Hardwood 1/4" x 3/8" Ply 1/8" Balsa 1/8"...
  • Page 14 Bombardier CL-415 (80") Fuse Step Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" F10A Ply 1/8" F11A Step Ply 1/8" FR-ST-09 Balsa 1/8" x 1/4" F12A Ply 1/8" Balsa 1/8" Balsa 1/8" Ply 1/8"...
  • Page 15 Bombardier CL-415 (80") Fuse Step FR-ST-08 Balsa 1/8" x 1/4" FR-ST-07 Balsa 1/8" x 1/4" FR-ST-07 Balsa 1/8" x 1/4" Balsa 1/8" Step Ply 1/8" FR-SH-06 Balsa 1/4" x 1/2" Balsa 1/8" Balsa 1/4" Balsa 1/8" 04-2018...
  • Page 16 Bombardier CL-415 (80") Fuse Step Laserboard 1/64" FR-SH-04M Balsa 3/32" x 4" Balsa 3/32" FR-SH-01 Balsa 3/32" x 4" Ply 1/8" Ply 1/8" Ply 1/8" Step Ply 1/8" Ply 1/8" 04-2018...
  • Page 17 Bombardier CL-415 (80") Fuse Step FR-ST-01 Hardwood 1/4" x 3/8" Not required if main gear retract are not installed. (Fill hole with 1/16 balsa) FR-ST-05 Balsa 1/4" x 1/2" FRGA Ply 1/8" FRGB Ply 1/8" FR-ST-01 Hardwood 1/4" x 3/8"...
  • Page 18 Bombardier CL-415 (80") Fuse Step See detail A Make notch for water probe if Ply 1/8" installed. FR-SH-03 Balsa 3/32" x 3" F-TU-2 9/32" brass tube Water exit DETAIL A SCALE 1 / 2 FR-SH-02 Balsa 3/32" x 4" Step...
  • Page 19 Bombardier CL-415 (80") Fuse Step SHCS-6C16 SHCS 6-32 NC x 1" lg. Nut-632 6-32 Nylock Nut Flat Washer #6 SHF-6C08 Flat Head Socket Screw 6-32 x 1/2" DETAIL B 04-2018...
  • Page 20 Bombardier CL-415 (80") Stab assembly Parts listing (For 1 ass'y) Part number Description Elev-Left Elevator (left) Elev-Right Elevator (right) Finlet Finlet S-LE-1 Balsa 3/32" x 1" S-LE-2 Balsa 1/4" x 3/4" S-MS-1 Balsa 1/8" x 1/4" S-SH-1 Balsa 3/32" x 3"...
  • Page 21 Bombardier CL-415 (80") Stab assembly Step 1/4" 3/32" 44 mm [1 11/16 po] 86 mm [3 3/8 po] S-MS-1 Balsa 1/8" x 1/4" Balsa 3/32" Balsa 3/32" Balsa 3/32" Balsa 1/16" Balsa 3/32" Balsa 3/32" Step S-MS-1 Balsa 1/8" x 1/4"...
  • Page 22 Bombardier CL-415 (80") Stab assembly S-SH-2 Step Balsa 3/32" x 3" 4 mm [3/16 po] S-SH-1 Balsa 3/32" x 3" S-SH-2 Balsa 3/32" x 3" Step S-LE-2 Balsa 1/4" x 3/4" S-SH-1 Balsa 3/32" x 3" S-TE-5 Balsa 1/16" 03-2018...
  • Page 23 Bombardier CL-415 (80") Stab assembly Step Balsa 1/16" Balsa 3/32" Balsa 3/32" Balsa 3/32" FI-LE-1 Balsa 1/16" Balsa 1/4" x 3/8" FI-WT-1 Balsa 3/32" Balsa 1/4" x 1/2" Balsa 3/32" Balsa 1/16" Balsa 3/32" FI-TE-1 Parts listing (For 1 ass'y) Balsa 1/4"...
  • Page 24 Bombardier CL-415 (80") Elevator (Right show) Parts listing (For 1 ass'y) Part number Description DUB-716 Control Horn E-LE-1A Balsa 1/4" x 1/2" E-LE-1B Balsa 1/4" x 1/2" E-LE-3 Balsa 1/4" x 1" Balsa 1/16" E-TE-1 Balsa 1/4" x 1/2" E-WT-1 Balsa 1/2"...
  • Page 25 Bombardier CL-415 (80") Elevator (Right show) Step Balsa 3/32" Balsa 3/32" Balsa 1/4" Balsa 3/32" chelle 1 / 2 Balsa 3/32" Balsa 1/8" Step Balsa 1/8" chelle 1 / 2 03-2018...
  • Page 26 Bombardier CL-415 (80") Elevator (Right show) DUB-716 Control Horn Balsa 1/8" Step Balsa 1/8" Ply 1/8" E-LE-1B Balsa 1/4" x 1/2" Step Balsa 1/16" E-LE-3 Balsa 1/4" x 1" E-WT-1 Balsa 1/2" x 3" SECTION A-A SECTION B-B SCALE 1 / 4...
  • Page 27 Bombardier CL-415 (80") Fin assembly Parts listing (For 1 ass'y) Parts listing (For 1 ass'y) Part number Description Part number Description Std-servo Standard Servo Balsa 3/32" T-BL-1 Balsa bloc Balsa 1/8" T-LE-2 Balsa 1/4" x 1" Balsa 1/8" T-MS-1 Hardwood 1/4" x 3/8"...
  • Page 28 Bombardier CL-415 (80") Fin assembly Balsa 3/32" Balsa 1/8" Step Balsa 1/8" Balsa 3/32" Balsa 1/8" Balsa 1/4" Balsa 3/32" Balsa 1/8" Balsa 1/8" Balsa 1/8" Balsa 1/4" Balsa 1/8" Balsa 1/8" Ply 1/8" Ply 1/8" Balsa 1/8" T-ST-2 Hardwood 1/4" x 3/8"...
  • Page 29 Bombardier CL-415 (80") Fin assembly Step Servo door made using scrap 1/64" plywood. DS3421 Servo (Mid-size) Ply 1/8" T-SH-2 Step Balsa 3/32" Elevator servo T-SH-1 Balsa 3/32" x 4" (1 left hand req.) (1 right hand req.) DUB860 Swivel ball link 2-56 T-LE-2 Balsa 1/4"...
  • Page 30 Bombardier CL-415 (80") Rudder Step R-SH-1 Balsa 1/16" x 4" R-LE-1 Balsa 3/32" x 1" Upper hinge ass'y Balsa 1/8" Balsa 1/8" Center hinge ass'y Lower hinge ass'y Balsa 1/8" Balsa 1/8" Balsa 1/8" Balsa 1/8" Balsa 1/4" Balsa 1/8"...
  • Page 31 Bombardier CL-415 (80") Rudder Parts listing (For 1 ass'y) Parts listing (For 1 ass'y) Part number Description Part number Description DUB-716 Control Horn Balsa 1/16" Balsa 1/16 Balsa 1/8" R-LE-1 Balsa 3/32" x 1" Balsa 1/8" R-LE-2 Balsa 1/4" x 3/4"...
  • Page 32 Bombardier CL-415 (80") Aileron (Left show) Parts listing (For 1 ass'y) Part number Description A-LE-1 Balsa 1/4" x 1 1/2" A-SH-1 Balsa 1/16" x 3" A-TE-1 Balsa 1/4" x 3/4" Balsa 1/8" Balsa 3/32" Balsa 1/16" Balsa 3/32" Ply 1/8"...
  • Page 33 Bombardier CL-415 (80") Aileron (Left show) ES2N SH2-56-750 Nut 2-56 SHCS 2-56 x 3/4" Step Balsa 1/8" DUB860 Swivel ball link 2-56 chelle 1 / 2 Balsa 1/16" Balsa 1/8" Balsa 1/4" A-TE-1 Balsa 1/4" x 3/4" Balsa 1/8" Balsa 1/8"...
  • Page 34 Bombardier CL-415 (80") Flap (Left show) Parts listing (For 1 ass'y) Part number Description F-LK-1 2-56 Threaded rod DUB212 2-56 Threaded coupler DUB600 2-56 Spring steel Kwik-link DUB860 Swivel ball link 2-56 Nut 2-56 ES2N F-LE-1 Balsa 1/4" x 1"...
  • Page 35 Bombardier CL-415 (80") Flap (Left show) Balsa 1/8" Step Balsa 1/16" Balsa 1/8" chelle 1 / 2 F-TE-1 Balsa 1/4" x 1/2" Balsa 1/8" Balsa 1/8" Balsa 1/8" Step DUB860 Swivel ball link 2-56 SH2-56-750 SHCS 2-56 x 3/4" ES2N...
  • Page 36 Bombardier CL-415 (80") Flap (Left show) Step F-LE-1 Balsa 1/4" x 1" chelle 1 / 2 F-SH-1 Balsa 1/16" x 3" 03-2018...
  • Page 37 Bombardier CL-415 (80") Wings Parts listing (For 1 ass'y) Parts listing (For 1 ass'y) Part number Description Thick. Width Length Part number Description Thick. Width Length Aileron-left Aileron (Left) W-SH-9 Balsa 3/32" x 4" 16 3/4 Aileron-right Aileron (Right) W-ST-1 Balsa 1/8"...
  • Page 38 Bombardier CL-415 (80") Step Wings Ply 1/4" Ply 1/8" Ply 1/8" NH-ST-2 Balsa 1/4" x 1/2" Scale 1 :4 ( 2 req.) Ply 1/8" Step NH-ST-1 Balsa 1/4" x 1/2" - Begun by build the ailerons and flaps. You will need it to locate the ribs who hold the hinges.
  • Page 39 Bombardier CL-415 (80") Wings Step Balsa 1/8" WF-LE-01 Balsa 1/4" x 1/4" Laserboard 1/64" Balsa 3/32" ROB316 Robart 1/8" Hinge socket Laserboard 1/64" Scale 1 : 1 SECTION A-A (8 req.) SCALE 1 : 1 Balsa 3/32" Laserboard 1/64" Laserboard 1/64"...
  • Page 40 Bombardier CL-415 (80") Step Wings Use the engine nacelle 88 mm as guide to have 1/4" 1/2" [3 7/16 po] the correct spacing Balsa 1/8" Scale 1 / 4 between these 2 ribs. Balsa 1/8" *** WARNING *** Ply 1/8"...
  • Page 41 Bombardier CL-415 (80") Step Wings Balsa 3/32" FLAPS SCALE 1/3 Balsa 1/8" Balsa 1/8" W-ST-1A Aileron Balsa 1/8" x 1/4" SCALE 1 / 3 Balsa 3/32" W-ST-1 Balsa 1/8" x 1/4" Use ailerons and flaps to locate correctly the ribs.
  • Page 42 Bombardier CL-415 (80") Step Wings Scale 1 / 4 Balsa 1/8" Balsa 1/8" Balsa 1/8" Ply 1/8" Ply 1/8" Ply 1/8" Balsa 1/8" Balsa 1/8" Balsa 1/8" WDRD W-ST-11 Ply 1/8" Balsa 1/8" x 1/4" Balsa 1/8" Balsa 1/8" W-ST-12 Hardwood 1/4"...
  • Page 43 Bombardier CL-415 (80") Step Wings W-LE-1 Balsa 3/32" x 2" Extend W-LE-1 [2 mm] Balsa 3/32" x 2" Laserboard 1/64" 1 3/4 [45 mm] Remove later AILERON SECTION SCALE 1 / 2 W-LE-1 Balsa 3/32" x 2" W-TE-1 Balsa 1/16" x 3"...
  • Page 44 Bombardier CL-415 (80") Wings STR-3 Balsa 1/8" STR-2 Ply 1/8" STR-1 Ply 1/8" STR-1A STR-1 Balsa 1/8" Ply 1/8" STR-1 STR-1 Ply 1/8" Ply 1/8" STR-1A Balsa 1/8" STR-3 Balsa 1/8" Servo-tray SS2-07 1" Servo Screw #2x7/16" STR-2 1 1/2"...
  • Page 45 Bombardier CL-415 (80") Step Wings W-SH-10 Balsa 3/32" x 4" W-SH-10 Balsa 3/32" x 4" W-SH-8 W-SH-8 Balsa 3/32" x 4" Balsa 3/32" x 4" 102 mm 9 mm [4 po] [3/8 po] 3/32" [6 mm] W-SH-11 Balsa 3/32" x 4"...
  • Page 46 Bombardier CL-415 (80") Step Wing Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" 1 left-hand 1 right-hand W-ST-3A Balsa 1/4" x 1/4" W-ST-5 Balsa triangle 1/4" x 1/4" Ply 1/8" W-ST-3 Balsa 1/4" x 1/4" Ply 1/8" Balsa 1/4" Balsa 1/4"...
  • Page 47 Bombardier CL-415 (80") Wings Step Engine nacelle (Built at step 1) NH-ST-2 Balsa 1/4" x 1/2" 10-2014...
  • Page 48 Bombardier CL-415 (80") Wings Step - Install flaps and ailerons temporarily. - Install flaps and ailerons servo. - Check for correct travel. [32 mm] Aileron travel [31 mm] [44 mm] Flap travel 03-2018...
  • Page 49 Bombardier CL-415 (80") Wings Step W-SH-5 W-SH-4 Balsa 3/32" x 4" Balsa 3/32" x 3" W-SH-6 Balsa 3/32" x 2" W-SH-4 Balsa 3/32" x 3" SECTION AILERON SCALE 1 :4 W-SH-2 Balsa 3/32" x 4" W-SH-6M Balsa 3/32" x 2"...
  • Page 50 Bombardier CL-415 (80") Wings Step Throttle servo Ply 1/32" N-SH-1 Balsa 1/16" x 3" Ply 1/32" 02-2018...
  • Page 51 Bombardier CL-415 (80") Wings (Engine nacelle cover) Step Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" Ply 1/8" SS2-07 Servo Screw #2x7/16" NA-DW-1 Engine Nacelle 1/4" wood dowel Laserboard 1/64" Engine nacelle cover (2 req.) Balsa 1/4"...
  • Page 52 Bombardier CL-415 (80") Step Wings (Floats) Ply 1/8" Balsa 1/4" FT-DW-2 1/4" wood dowel FT-DW-1 1/4" wood dowel Ply 1/8" Sand to shape Balsa 1/4" Sand to shape Float (Left half) Float (Right half) 03-2018...
  • Page 53 Bombardier CL-415 (80") Wings Step SS2-07 Servo Screw #2x7/16" Ply 1/32" Ply 1/8" Blind nut 6-32 Laserboard 1/64" Cowl Fiberglass Ply 1/8" SS2-07 Servo Screw #2x7/16" Laserboard 1/64" Ply 1/32" 10-2014...