ST ST102 Operation And Maintenance Instructions
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ST ST102 Operation And Maintenance Instructions

ST ST102 Operation And Maintenance Instructions

Tractor mounted linkage sprayers
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TRACTOR MOUNTED
ST102
LINKAGE SPRAYERS
OPERATION AND
MAINTENANCE INSTRUCTIONS

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  • Page 1 TRACTOR MOUNTED ST102 LINKAGE SPRAYERS OPERATION AND MAINTENANCE INSTRUCTIONS...

  • Page 2: Maintenance Instructions

    MOUNTED SPRAYER ST102 MODEL : ............. SERIAL NO : ..........OPERATION AND MAINTENANCE INSTRUCTIONS...
  • Page 3 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted INTRODUCTION Introduction RB SPRAY TECH SDN BHD is a Malaysian owned company specializing in the supply of crop protection equipments to primary producers. A leader in the design of agricultural sprayers, the company was established in 1996 and has grown to become the largest manufacturer and supplier of crop protection equipments in Malaysia.
  • Page 4 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted UPON GOOD RECEPTION On the reception of the machine, make sure that this product is in complete and good condition at every part. If there are any damaged parts found, kindly inform about the issue to the machine distributor with timely manner, or directly contact RB Spray Tech Sdn.

  • Page 5: Using The Manual

    ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted USING THE MANUAL Read every part of this manual, paying attention to the WARNING and DANGER indications both on the text and on the machine or on components. All operations suggested by the manual will have to be followed with the utmost care and only after having understood the negative consequences of improper usage.
  • Page 6 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted ABBREVIATION cm ..................................centimetres g ..................................... grams h ......................................hour ha....................................hectare ha/h ................................hectare per hour l ......................................litres l/h ................................... litres per hour l/min ................................. litres per minute kg ....................................kilogram kg/cm2 ..................kilograms per square centimeter (atmosphere) k m...................................

  • Page 7: Machine Identification

    ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted MACHINE IDENTIFICATION SERIAL NO : MODEL DATE TECHNICAL ASSISTANCE RB Spraytech is at complete disposal of customers for any type of intervention. The names and addresses of its service network, both in Malaysia and foreign countries, can be requested from: Head Office RB Spray Tech Sdn.
  • Page 8 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted It is necessary to scrupulously abide by the following general norms: — Check that the power of the tractor is compatible with the sprayer to be used; — Verify that the maximum weight admitted on the three-point hoister of the tractor is compatible with the weights of the sprayer to be used;...

  • Page 9: Safety Systems

    ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted SAFETY SYSTEMS All machine moving parts are suitably protected by guards and highlighted through the use of warning decals. - It is forbidden to use the machine with these guards removed. - Before removing the protection, stop the tractor’s engine and remove the key from the control panel.
  • Page 10 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted To use pesticides (purchase, transport, loading, treatment planning, mixture preparation, eld transfer, treatment performance, ending treatment liquid waste management, equipment rinsing and waste disposal) you must follow the country rules. Absolutely adhere the rules on the label of the product used referring to the dose per hectare and to the compatibility of other products.

  • Page 11: Personal Protective Equipment (Ppe)

    ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted The disposal of special wastes is regulated by speci c norms. In order to perform this operation it is necessary to obtain the relevant information from the Local O ces speci cally appointed to rule on this subject. The non compliance with these regulations can cause considerable damage to persons and animals as well as polluting the environment.
  • Page 12 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted TANK Tank main ller with collapsible lid, for the Incorporated polyethylene 15 litre capacity hand lling with spraying products. Transparent wash tank, with external service tap, so that able to level indicator external pipe with graduated be used when in need of clean water source for scale.

  • Page 13: Technical Data

    TECHNICAL OUTER DIMENSION in mm A(mm) X B(mm) X C(mm) ST102 - 300L : 1280mm X 1067mm X 1380mm ST102 - 400L / 600L : 1280mm X 1303mm X 1723mm ST102 - 800L / 1000L : 1280mm X 1295mm X 1588mm...
  • Page 14 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted COUPLING MODALITIES Check that the tractor’s ‘permissible carried weight’ and the ‘rear overhang allowed’ are compatible with the weight and dimensions of the fully loaded sprayer and complete with equipment mounted for the treatment.
  • Page 15 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted MOUNTING OF CARDAN TRANSMISSION SHAFT The mounting, disassembling or possible other interventions on the transmission shaft must be carried out with the engine switched off and with the starter key removed from the tractor’s control panel.
  • Page 16 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted Before using the atomizer fill the circuit-washer tank (if provided) and the hand-washer tank with clean water. PRELIMINARY OPERATION TO TREATMENT • The operator must: a. Ascertain that the condition of the crops, the progress of the disease or the need for its prevention actually justify the treatment to be applied.
  • Page 17 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted PREPARATORY OPERATION TO TREATMENT THE FILLING MUST BE CARRIED OUT WITH THE MACHINE ON A FLAT SURFACE. BEFORE THE OPERATION, IN THE ALLOCATED AREA, THE DOSES OR MIXTURES TO BE POURED IN THE TANK MUST BE MADE READY.
  • Page 18 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted THE TREATMENT IT IS ADVISABLE TO BEGIN TREATMENT AT THE HEADLANDS. WHEN THE TREATMENT IS OVER, OR IF THE SAME HAS TO BE TEMPORARILY INTERRUPTED, ALWAYS LET THE FAN STILL OPERATE FOR APPROXIMATELY 30...
  • Page 19 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted END OF TREATMENT - STORAGE DAILY The operator must: If the machine is equipped with unit-washing tank: a. Carry out the hydraulic circuit washing process spraying on a piece of ground treated yet. Attention: The sprayer to be sprayed around 5 sec..

  • Page 20: Tank Draining

    ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted END OF SEASONAL CYCLE • The operator must: a. Take the utmost care in carrying out the operations envisaged at the end of the daily treatments: the cleaning of the main tank must be done at least twice. Check that no product residues are left in any part the tank.

  • Page 21: Lubrication And Maintenance

    ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted LUBRICATION AND MAINTENANCE Never leave chemicals in the tank that may settle to Daily Maintenance Before carrying out any maintenance, please switch the bottom, harden and break into lumps as this off the tractor and disconnect the drive shaft.

  • Page 22: Fault Findings

    ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted FAULT FINDINGS A. FAULT By utilising the ller piping the pump doesn’t operate (suction). It is necessary to disengage the drive outlet (PTO) and wait for it to stop rotating before repeating the filling operation.
  • Page 23 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted FAULT FINDINGS E. FAULT Anomalous and continuous noisiness together with vibrations of the fan group. 1. CAUSE : Breaking of the fan shaft bearings. REMEDY : Address to RB Spraytech Sdn. Bhd. point of ‘Sale and Service’ .

  • Page 24: Control Valve

    ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted CONTROL VALVE CONTROL VALVE Single Lever Control Unit Fluid is directed to the boom lines or other spraying devices by four outlet valves which may be operated individually or as a group. The individual valves are open when levers “C” are vertically down and closed when vertically up.
  • Page 25 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted LEVEL GAUGE CLEANING 1. With a suitable pliers release the clamp 1 fixing transparent tube of the level gauge. 2. Take off and remove the transparent tube 2 . 3. Remove the red plastic ball 3 .
  • Page 26 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted 300L TANK ASSEMBLY...
  • Page 27 SPARE PARTS LIST ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted 300L TANK PART LIST 431-0300L STAF-300-10120 STAT-349-10002 CAT 1 TOP LINK PIN STAF-999-40005 101.24.000 STAT-349-10005 LYNCH PIN (COTTER ASSY) 105.24.000 STAT-349-10001 BOTTOM STD HITCH LINK STCP-043-10011 ELBOW REMOTE CONTROL UNIT 115.04.025 SCREW M4 (TANK LID) 203.025.0610...
  • Page 28 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted 400L TANK ASSEMBLY...
  • Page 29 SPARE PARTS LIST ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted 400L TANK PART LIST ITEM PART NUMBER DESCRIPTION QTY. STST-300-10000 400 / 600L W.A BASIC TANK FRAME STMT-0400L-NTH TANK 400LT-NTH STAF-313-12553 SUCTION FILTER SERIES 313 STAF-200-12050 SUCTION FILTER NUT FLY NUT...
  • Page 30 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted 600L TANK ASSEMBLY...
  • Page 31 SPARE PARTS LIST ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted 600L TANK PART LIST ITEM PART NUMBER DESCRIPTION QTY. STST-300-10000 400 / 600L W.A BASIC TANK FRAME STGF-102 INFIELD SUCTION UNIT STMT-0600L-NTH TANK 600LT-NTH 45.1 STAF-500-10415 IJECTOR WITH FILTER STAF-313-12553 SUCTION FILTER SERIES 313 45.2...
  • Page 32 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted 800L TANK ASSEMBLY...
  • Page 33 SPARE PARTS LIST ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted 800L TANK PART LIST ITEM PART NUMBER DESCRIPTION QTY. STST-274-10000 W.A 800 / 1000L TANK FRAME STGF-102 INFIELD SUCTION UNIT 800L STVT-091-10002 46.1 STAF-500-10415 IJECTOR WITH FILTER TANK 46.2 STAF-100-10540 STRAIGHT HOSE 1” 1/4F D.40...
  • Page 34 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted 1000L TANK ASSEMBLY...
  • Page 35 SPARE PARTS LIST ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted 1000L TANK PART LIST ITEM PART NUMBER DESCRIPTION QTY. STST-274-10000 W.A 800 / 1000L TANK FRAME STGF-102 INFIELD SUCTION UNIT 1000L STVT-0161-11000 46.1 STAF-500-10415 IJECTOR WITH FILTER TANK 46.2 STAF-100-10540 STRAIGHT HOSE 1” 1/4F D.40...
  • Page 36 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted ST102 ASSEMBLY & PART LIST 19.2 19.3 19.1 STST-275-10025 STST-275-10025 STST-275-10014 STST-275-10014 205.012.5000 205.012.5000 STST-275-10025 STST-275-10025 STST-275-10025 STST-275-10025 STST-275-10014 STST-275-10014 STST-275-10014 STST-275-10014 205.012.5000 205.012.5000 205.012.5000 205.012.5000 205.012.2800 205.012.2800 STST-275-10025 ITEM STST-275-10025 PART NUMBER STST-275-10014...
  • Page 37 SPARE PARTS LIST ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted ACCESSORIES IN-FIELD SUCTION HOSE STGF-102 The in- eld suction hose is for lling up the tank. It must be screwed into the place on the Sirius 3V control as in the diagram above.
  • Page 38 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted MP Series Pompe a Membrana - Diaphragm Pumps MP 20 - 30 Pump 550 RPM MP 20 - MP 30 6056 0001 MP20 AENP 6F L (DI SERIE) 6057 0001 MP30 AENP 6F L (DI SERIE)
  • Page 39 SPARE PARTS ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted MP20 - 30 PUMP- PARTS LIST PART NO DESCRIPTION NOTE QTY MODEL KIT OPTIONAL STCP-041-10020 Screw M10x50 PART NO DESCRIPTION QTY MODEL STCP-041-10021 Pressure Accumulator Orange MP30 STCP-041-10065 8x7x40 STCP-041-10090 Pressure Accumulator...
  • Page 40 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted SIRIUS 3V Gruppi Comando Pompe Pump Control Unit 15 Bar - 30 Bar - 40 Bar SIRIUS 3V 15Bar - 30Bar - 40Bar DIAGRAM REVISIONE Nr. DATA EMISSIONE 2010 ENNAIO ANUARY REVISION Nr. PRINTING DATE...
  • Page 41 SPARE PARTS ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted SIRIUS 3V 15Bar - 30Bar - 40Bar PARTS LIST VERSION PART NO DESCRIPTION NOTE MODEL PART NO DESCRIPTION NOTE MODEL STCP-044-10019 Plug Orange 40Bar 30 Bar STCP-043-10013 Plug Blue 30Bar STCP-043-10034 Pressure Gauge 30 Bar - 1/4”...
  • Page 42 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted CERTIFICATE OF WARRANTY The warranty will not be considered valid if this coupon, with every part of it filled in, is not mailed to the following address: Head Office RB Spray Tech Sdn. Bhd. (627487-D), No.1, Jalan Ikan Mata Duyung, KS10, Kampung Nelayan, Telok Gong, 42000 Pelabuhan Klang,Selangor Darul Ehsan, Malaysia., or sent...
  • Page 43 ST102 - 300L/400L/600L/800L/1000L - Tractor Mounted NOTES .............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................

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