Payne F Series Installation, Start-Up, And Operating Instructions Manual
Payne F Series Installation, Start-Up, And Operating Instructions Manual

Payne F Series Installation, Start-Up, And Operating Instructions Manual

Induced-combustion gas-fired furnaces

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NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index
SAFETY CONSIDERATIONS .....................................................1
Clearances From Combustible Materials .................................1
Dimensional Drawing ...............................................................2
PROCEDURE........................................................................2-3
INTRODUCTION ..........................................................................3
LOCATION....................................................................................3
General ......................................................................................3
Location Relative to Cooling Equipment ................................3
Hazardous Locations.................................................................3
Unconfined Space .....................................................................4
Confined Space......................................................................4-5
FILTER ARRANGEMENT .......................................................5-6
LEVELING LEGS (IF REQUIRED).........................................5-6
GAS PIPING...............................................................................6-7
ELECTRICAL CONNECTIONS ..................................................7
115-v Wiring.............................................................................7
24-v Wiring...............................................................................7
Accessories................................................................................7
VENTING ......................................................................................7
General...................................................................................7-8
Sequence Of Operation .......................................................8-11
Heating Mode............................................................................9
Cooling Mode ...........................................................................9
Continuous Blower Mode.........................................................9
Heat Pump Mode ....................................................................11
Start-Up Procedures ................................................................11
Adjustments .......................................................................11-13
Set Gas Input Rate ............................................................11-12
Set Temperature Rise..............................................................13
Set Thermostat Heat Anticipator ......................................13-14
Check Safety Controls .................................................................14
Checklist .......................................................................................14

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1992/ANSI Z223.1-1992. In Canada, refer to the current
edition of the National Standard of Canada CAN/CGA-B149.1-
installation, start-up,
and operating instructions
INDUCED-COMBUSTION
GAS-FIRED FURNACES
Page
-1-
Cancels: II 480B-45-3
®
and .2-M95 Natural Gas and Propane Installation Codes (NSC-
NGPIC). Wear safety glasses and work gloves. Have fire extin-
guisher available during start-up and adjustment procedures and
service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
TABLE 1-MINIMUM CLEARANCES FROM
COMBUSTIBLE MATERIALS (IN.)
UNIT SIZE
Sides
Single-Wall Vent
Type B-1 Double-Wall Vent
Back
Plenum Top
Vent
Single-Wall Vent
Type B-1 Double-Wall Vent
Front
Single-Wall Vent
Type B-1 Double-Wall Vent
Service
NOTES:
1. Provide 30-in. front clearance for servicing. An open door in front of the unit
can meet this requirement.
2. A minimum clearance of 3 in. must be provided in front of the unit for
combustion air and proper operation.
480BAV
Series F
II 480B-45-4
1-96
ama
A PP R O VED
R
045 AND 065 091-155
1
0
0
1
6
1
6
3
30
30
.
0
0
0
1
6
1
6
3

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Summary of Contents for Payne F Series

  • Page 1: Table Of Contents

    installation, start-up, 480BAV and operating instructions Series F INDUCED-COMBUSTION GAS-FIRED FURNACES Cancels: II 480B-45-3 II 480B-45-4 1-96 NOTE: Read the entire instruction manual before starting the installation. This symbol → indicates a change since the last issue. Index Page ® A PP R O VED SAFETY CONSIDERATIONS .............1 Clearances From Combustible Materials .........1...
  • Page 2: Dimensional Drawing

    AIRFLOW ″ ⁄ ″ ⁄ 19″ ″ ⁄ ″ ⁄ FLUE COLLAR ″ 1″ OUTLET 1″ ⁄ ⁄ -IN. DIA ⁄ -IN. DIA HOLE ″ ″ ⁄ POWER ENTRY ⁄ POWER ENTRY ″ ⁄ ⁄ -IN. DIA ″ ⁄ -IN. DIA ⁄...
  • Page 3: Introduction

    4. If you touch ungrounded objects (recharge your body with I. LOCATION static electricity), firmly touch furnace again before touch- A. General ing control or wires. 5. Use this procedure for installed and uninstalled (un- CAUTION: Do not install furnace in a corrosive or grounded) furnaces.
  • Page 4: Unconfined Space

    CAUTION: Air for combustion must not be contami- SUPPLY nated by halogen compounds, which include fluoride, VENT THROUGH ROOF chloride, bromide, and iodide. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, salts, air fresheners, and other household products. All fuel-burning equipment must be supplied with air for combus- 12″...
  • Page 5: Filter Arrangement

    For Example: WARNING: Do not install the furnace on its back; 480BAV FURNACE FREE AREA PER OPENING ROUND PIPE safety control operation will be adversely affected. Never INPUT BTUH (SQ IN.) (IN. DIA) connect return-air ducts to the back of the furnace. A 44,000 11.0 failure to follow this warning can cause a fire, personal...
  • Page 6: Gas Piping

    ″ ⁄ 3 ″ ″ ⁄ ″ ″ ⁄ 1 ″ ″ ⁄ FIELD-SUPPLIED FILTER FILLER STRIP FOR ⁄ -IN. WIDE CASINGS ONLY. ″ INSTALL UNDER ⁄ FILTER. ″ ⁄ ″ ⁄ ″ ⁄ A89014 WASHABLE Fig. 6—Leveling Leg Installation FILTER TABLE 4—MAXIMUM CAPACITY OF PIPE* NOMINAL IRON...
  • Page 7: Electrical Connections

    → WARNING: The cabinet MUST have an uninterrupted SUPPLY or unbroken ground according to NEC, ANSI/NFPA 70-1996 and Canadian Electrical Code, CSA C22.1 or local codes to minimize personal injury if an electrical fault should occur. This may consist of electrical wire or conduit approved for electrical ground when installed in MANUAL accordance with existing electrical codes.
  • Page 8: Sequence Of Operation

    FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING NOTE 2 THERMOSTAT FIVE FIELD-SUPPLIED TERMINALS WIRE FUSED DISCONNECT THREE-WIRE 208/230- OR HEATING- 460-VOLT ONLY THREE PHASE 208/230- VOLT SINGLE AUXILIARY 115-VOLT FIELD- PHASE J-BOX SUPPLIED NOTE 1 CONTROL FUSED...
  • Page 9: Heating Mode

    24-V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR SEC-1 24-V TRANSFORMER SEC-2 3-AMP FUSE SPARE-1 COOL BLOWER SPEED HEAT SELECTION TERMINALS SPARE-2 EAC-1 EAC-ELECTRONIC AIR CLEANER TERMINALS (115-VAC 1.5 AMP MAX) 115-VAC (L1) EAC-2 POWER SUPPLY...
  • Page 10 —10—...
  • Page 11: Heat Pump Mode

    4. Heat pump mode 4. With furnace operating, set thermostat below room tem- perature and observe that furnace goes off. Set thermostat When installed with a heat pump, the furnace control above room temperature and observe that furnace restarts. automatically changes the timing sequence to avoid long blower off time during demand defrost cycles.
  • Page 12 TABLE 6—MODEL 480BAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT RATE (Tabulated Data Based on Altitude Up to 2000 Ft and 22,000 Btuh Per Burner) SPECIFIC GRAVITY OF NATURAL GAS HEAT 0.56 0.58 0.60 0.62 0.64 0.66 0.68 0.70 0.72 VALUE Mnfld...
  • Page 13: Set Temperature Rise

    TABLE 7—GAS RATE CU FT/HR BURNER FLAME SIZE OF SIZE OF BURNER SECONDS SECONDS TEST DIAL TEST DIAL FOR 1 FOR 1 REVOLUTION REVOLUTION cu ft cu ft cu ft cu ft cu ft cu ft 1800 1636 1500 1385 1286 1200 1125...
  • Page 14: Check Safety Controls

    method of obtaining the actual amp draw. The amp reading The purpose of this control is to permit the safe shutdown should be taken after the blower motor has started. See the of the furnace during certain blocked vent conditions. thermostat manufacturer’s instructions for adjusting the a.
  • Page 15 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization • Maintenance • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs is available, using popular video-based formats and materials.
  • Page 16 © 1996 BDP Co. • P.O. Box 70 • Indianapolis, IN 46206 Printed in U.S.A. —16— 480b454 Catalog No. PA-3348-009...

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480bav

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