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SERVICE MANUAL
DVD PLAYER
DVD-5000Rus

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Summary of Contents for FUNAI DVD-5000Rus

  • Page 1 SERVICE MANUAL DVD PLAYER DVD-5000Rus...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS ..............1-1-1 LASER BEAM SAFETY PRECAUTIONS .
  • Page 3: Specifications

    SPECIFICATIONS ITEM CONDITIONS UNIT NOMINAL LIMIT 1. Video Output 75 ohm load ± 0.1 2. Optical Digital Out 3. Audio (PCM) 3-1. Output Level 1kHz 0dB Vrms 3-2. S/N 3-3. Freq. Response fs=48kHz 20~22kHz ± 0.5 fs=44.1kHz 20~20 kHz ± 0.5 3-4.
  • Page 4: Laser Beam Safety Precautions

    LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on.
  • Page 5: Important Safety Precautions

    IMPORTANT SAFETY PRECAUTIONS Product Safety Notice I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder Some electrical and mechanical parts have special droplets, etc.) do not remain inside the set. safety-related characteristics which are often not evi- K.
  • Page 6 Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, Chassis or Secondary Conductor and wires have been returned to their original posi- tions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety Primary Circuit Terminals standards.
  • Page 7: Standard Notes For Servicing

    STANDARD NOTES FOR SERVICING Circuit Board Indications How to Remove / Install Flat Pack-IC 1. The output pin of the 3 pin Regulator ICs is indi- 1. Removal cated as shown. With Hot-Air Flat Pack-IC Desoldering Machine:. (1) Prepare the hot-air flat pack-IC desoldering Top View Bottom View machine, then apply hot air to the Flat Pack-IC...
  • Page 8 With Soldering Iron: (4) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply (1) Using desoldering braid, remove the solder from all soldering iron to center of the flat pack-IC and heat pins of the flat pack-IC.
  • Page 9 2. Installation Instructions for Handling Semi-conductors (1) Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA Electrostatic breakdown of the semi-conductors may so you can install a replacement flat pack-IC more occur due to a potential difference caused by electro- easily.
  • Page 10: Cabinet Disassembly Instructions

    CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart (1): Identification (location) No. of parts in the figures (2): Name of the part This flowchart indicates the disassembly steps to gain (3): Figure Number for reference access to item(s) to be serviced. When reassembling, (4): Identification of parts to be removed, unhooked, follow the steps in reverse order.
  • Page 11 DVD Mecha [1] Top Cover (S-1) (S-1) (S-1) Short the three short lands by soldering Fig. D1 Slide Tray Panel (L-2) (L-1) Pickup Unit (L-1) View for A View for B (L-4) (L-4) Fig. D4 [6] Function CBA [4] AV CBA [2] Front Assembly (S-4) CN1601...
  • Page 12 (S-6) (S-7) [7] Main CBA Holder [8] Rear Panel Fig. D6 HOW TO MANUAL EJECT 1. Remove the Top Case. 2. Rotate the roulette in the direction of the arrow as shown below. View for A Rotate this roulette in the direction of the arrow 1-5-3 E57S7DC...
  • Page 13 BLOCK DIAGRAMS System Control/Servo Block Diagram SLED SERVO SIGNAL SPINDLE SERVO SIGNAL FOCUS SERVO SIGNAL TRACKING SERVO SIGNAL IC101 (MICRO CONTROLLER) EXT CLOCK CLK33M BE CLOCK IC451 (CLOCK GENERATOR) X451 MULTI X'TAL 36.864MHz PLL2 FSEL PCM-SCLK A-MUTE A-MUTE ADAC-MD VIDEO/ AUDIO ADAC-MD ADAC-MC BLOCK DIAGRAM...
  • Page 14 Digital Signal Process Block Diagram DATA(AUDIO) SIGNAL DATA(VIDEO/AUDIO) SIGNAL VIDEO SIGNAL FOCUS SERVO SIGNAL TRACKING SERVO SIGNAL IC102 (SDRAM) IC101 (MICRO CONTROLLER) SDRAM ADDRESS(0-10) SDRAM ADDRESS(0-10) DATA SDRAM EXTERNAL MEMORY DECODER INST. DECODER STREAM SDRAM DATA(0-31) SDRAM DATA(0-31) DATA PIXEL OPERATION INST.
  • Page 15: Block Diagrams

    Video / Audio Block Diagram DATA(AUDIO) SIGNAL AUDIO SIGNAL VIDEO SIGNAL IC1402 (VIDEO DRIVER) DRIVER JK1401 S-VIDEO OUT DRIVER CN601 CN1601 DRIVER VIDEO-Y VIDEO-Y FROM DIGITAL VIDEO-C VIDEO-C JK1404 SIGNAL PROCESS VIDEO-Cb BLOCK DIAGRAM VIDEO-Cb DRIVER COMPOSITE VIDEO-Cr VIDEO-Cr VIDEO OUT DRIVER VIDEO-Y VIDEO-Cb...
  • Page 16 Power Supply Block Diagram CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. CAUTION NOTE : If Main Fuse (F1001) is blown, check to see that all components in the power supply FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, circuit are not defective before you connect the AC plug to the AC power supply.
  • Page 17: Schematic Diagrams / Cba's And Test Points

    SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS Standard Notes Notes: WARNING 1. Do not use the part number shown on these draw- ings for ordering. The correct part number is shown Many electrical and mechanical parts in this chassis in the parts list, and may be slightly different or have special characteristics.
  • Page 18 LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. 2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not defec- tive before you connect the AC plug to the AC power supply.
  • Page 19 DVD Main 1/3 Schematic Diagram 1-7-3 1-7-4 E57S7SCD1...
  • Page 20 DVD Main 2/3 Schematic Diagram 1-7-5 1-7-6 E57S7SCD2...
  • Page 21 IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- -----...
  • Page 22 DVD Main 3/3 Schematic Diagram 1-7-9 1-7-10 E57S7SCD3...
  • Page 23 AV 1/3 Schematic Diagram CAUTION ! CAUTION NOTE : Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, The voltage for parts in hot circuit is measured If Main Fuse (F1001) is blown, check to see that all components in the power supply using hot GND as a common terminal.
  • Page 24 AV 2/3 Schematic Diagram 1-7-13 1-7-14 E57S7SCAV2...
  • Page 25 AV 3/3 & Function Schematic Diagram FL2001 MATRIX CHART STANDBY STANDBY TITLE CHP. TRK. REPEAT REPEAT TITLE CHP. TRK. 1-7-15 1-7-16 E57S7SCAV3...
  • Page 26 AV CBA Top View CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. NOTE : If Main Fuse (F1001) is blown, check to see that all components in the power supply The voltage for parts in hot circuit is measured circuit are not defective before you connect the AC plug to the AC power supply.
  • Page 27 AV CBA Bottom View CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply PIN 21 OF circuit are not defective before you connect the AC plug to the AC power supply.
  • Page 28 Function CBA Top View Function CBA Bottom View 1-7-21 1-7-22 BE5716F01011...
  • Page 29: Waveforms

    WAVEFORMS Pin 5 of CN1601 Pin 13 of CN1601 NOTE: Input CD: 1kHz PLAY (WF4~WF6) DVD: POWER ON (STOP) MODE (WF1~WF3) VIDEO-Y 0.2V 20µsec AUDIO-R 0.5msec Pin 7 of CN1601 Pin 16 of CN1601 VIDEO-C 0.2V 20µsec SPDIF 0.1µsec Pin 21 of IC1402 VIDEO-CVBS 0.5V 20µsec...
  • Page 30: Wiring Diagrams

    WIRING DIAGRAM VIDEO-Y VIDEO-Cb VIDEO-Cr VIDEO AUDIO-L AUDIO-R DIGITAL S-VIDEO OPTICAL AC CORD AUDIO OUT AUDIO OUT JP2001 JP2002 KEY-2 AV CBA FUNCTION CBA (BE5716F01011) (BE5716F01011) KEY-4 KEY-3 KEY-1 CN1001 CN1601 CN401 CN601 DVD MAIN CBA UNIT CN301 CN201 SLED MOTOR SENSOR SPINDLE...
  • Page 31: Firmware Renewal Mode

    FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. 5. After programming is finished, the tray opens auto- 2. To put the DVD player into version up mode, press matically. Fig. e appears on the screen and the [9], [8], [7], [6], and [SEARCH MODE] buttons on checksum in (*3) of Fig.
  • Page 32: System Control Timing Charts

    SYSTEM CONTROL TIMING CHARTS Tray Close ~ Play / Play ~ Tray Open Disc Tray Tray Disc Stop Open Close Rotation Play 3.3V Tray OUT (TL220) 3.3V Tray IN (TL221) 1.65V Sled Drive (TP303) 1.65V Disc Drive (TP301) 1.65V Focus Drive (TP304) 1.65V Tracking Drive...
  • Page 33: Ic Pin Function Descriptions

    IC PIN FUNCTION DESCRIPTIONS IC2001 [ PT6313-S-TP ] Signal In/Out Name Function Name FP-CLK Clock Input FP-STB Serial Interface Strobe Key Data 1 Input Key Data 2 Input Power Supply a / KEY-1 Segment Output / Key Source-1 Segment Output / Key b / Key-2 Source-2 Segment Output / Key...
  • Page 34: Lead Identifications

    LEAD IDENTIFICATIONS 2SK3566 2SC2785 (H) 2SA1015-(Y,GR) (TPE2) KTC3199 (GR) KTA1266 (Y,GR) KRA110M KTC3198 (Y) KTA1267 (Y) 2SC2120-Y(TPE2) BN1L3Z (P) KTC3205 (Y) 2SC2236-Y-TPE6,C E C B E C B G D S MM1622XJBE NJM4558D KIA431-AT PT6313-S-TP KIA4558P PQ070XF01SZ K A R LTV-817(B,C)-F 0C-0805T*002 GP1FA513TZ...
  • Page 35: Exploded Views

    EXPLODED VIEWS Cabinet 2L011 2L011 2L011 See Electrical Parts List for parts with this mark. 2L011 2L105 Some Ref. Numbers are not in sequence. DVD Main 2L011 CBA Unit JK1401 2L031 W1601 JK1404 JK1202 FUNCTION CBA IC1204 2L031 F1001 W1001 2L042 2L021 2B11...
  • Page 36 Packing Unit 1-14-2 E57S7EX...
  • Page 37: Mechanical Parts List

    MECHANICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a ! have special characteristics important to safety. Before replacing any of these components, read care- fully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing.
  • Page 38: Electrical Parts List

    ELECTRICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a Ref. No. Description Part No. ! have special characteristics important to safety. C1036 CHIP CERAMIC CAP . B K 0.01µF/50V CHD1JK30B103 Before replacing any of these components, read care- C1037 CHIP CERAMIC CAP .
  • Page 39 Ref. No. Description Part No. Ref. No. Description Part No. FFC/FPC CONNECTOR, 16P 00 6232 016 000 JC62G16TM009 IC1001! PHOTOCOUPLER LTV-817B-F or NPEB0LTV817F DIODES PHOTOCOUPLER LTV-817C-F NPEC0LTV817F D1001 RECTIFIER DIODE 1N4005 NDQZ001N4005 IC1002 VOLTAGE REGULATOR PQ070XF01SZ QSZBA0SSH026 D1002 RECTIFIER DIODE 1N4005 NDQZ001N4005 IC1006 IC:SHUNT REGULATOR KIA431-AT...
  • Page 40 Ref. No. Description Part No. Ref. No. Description Part No. METAL OXIDE FILM RES. 2W J 150k Ω or TRANSISTOR 2SC2785(H) QQSH02SC2785 R1096 RN02154ZU001 METAL OXIDE FILM RES. 2W J 150k Ω Q1352 TRANSISTOR KTC3199(GR) or NQS10KTC3199 RN02154KE010 CHIP RES.(1608) 1/10W 0 Ω TRANSISTOR 2SC2785(H) QQSH02SC2785 R1203...
  • Page 41 Ref. No. Description Part No. Ref. No. Description Part No. CHIP RES.(1608) 1/10W J 2.2k Ω R1613 RRXAJR5Z0222 TACT SWITCH SKQSAF001A SST0101AL041 CHIP RES.(1608) 1/10W J 100k Ω R2015 RRXAJR5Z0104 CHIP RES.(1608) 1/10W J 10k Ω R2016 RRXAJR5Z0103 CHIP RES.(1608) 1/10W J 10k Ω R2017 RRXAJR5Z0103 CHIP RES.(1608) 1/10W 0 Ω...
  • Page 42 Printed in Japan 2003-06-20 HO...

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