FUNAI DPVR-4600 Service Manual
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FUNAI DPVR-4600 Service Manual

Dvd player & video cassette recorder
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SERVICE MANUAL
Sec. 1: Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA's
VIDEO CASSETTE RECORDER
Sec. 2: Deck Mechanism Section
I Standard Maintenance
I Alignment for Mechanism
I Disassembly/Assembly of Mechanism
I Alignment Procedures of Mechanism
DVD PLAYER &
DPVR-4600
DPVR-4800
Digitized in Heiloo, Holland
Sec. 3: Exploded views
and Parts List Section
I Exploded views
I Parts List
PAL
8/6/2014

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Summary of Contents for FUNAI DPVR-4600

  • Page 1 I Alignment for Mechanism I Preparation for Servicing I Exploded views I Disassembly/Assembly of Mechanism I Parts List I Adjustment Procedures I Alignment Procedures of Mechanism I Schematic Diagrams I CBA’s DVD PLAYER & VIDEO CASSETTE RECORDER DPVR-4600 DPVR-4800 Digitized in Heiloo, Holland...

  • Page 2: Table Of Contents

    8/6/2014 MAIN SECTION DVD PLAYER & VIDEO CASSETTE RECORDER DPVR-4600/DPVR-4800 Sec. 1: Main Section I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s TABLE OF CONTENTS Specifications................1-1-1 Laser Beam Safety Precautions.

  • Page 3: Specifications

    www.freeservicemanuals.info 8/6/2014 SPECIFICATIONS < VCR Section > Description Unit Minimum Nominal Maximum Remark 1. Video 1-1. Video Output (PB) Vp-p SP Mode 1-2. Video Output (R/P) Vp-p SP Mode, 1-3. Video S/N Y (R/P) W/O Burst 1-4. Video Color S/N AM (R/P) SP Mode 1-5.
  • Page 4 www.freeservicemanuals.info 8/6/2014 < DVD Section > ITEM CONDITIONS UNIT NOMINAL LIMIT 1. Video Output 75 ohm load ± 0.1 2. Optical Digital Out 3. Audio (PCM) 3-1. Output Level 1kHz 0dB Vrms 3-2. S/N 3-3. Freq. Response fs=48kHz 20~22kHz ± 0.5 fs=44.1kHz 20~20 kHz ±...

  • Page 5: Laser Beam Safety Precautions

    www.freeservicemanuals.info 8/6/2014 LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on.

  • Page 6: Important Safety Precautions

    www.freeservicemanuals.info 8/6/2014 IMPORTANT SAFETY PRECAUTIONS Product Safety Notice I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder Some electrical and mechanical parts have special droplets, etc.) do not remain inside the set. safety-related characteristics which are often not evi- K.

  • Page 7: Safety Check After Servicing

    www.freeservicemanuals.info 8/6/2014 Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, Chassis or Secondary Conductor and wires have been returned to their original posi- tions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety Primary Circuit Terminals standards.

  • Page 8: Standard Notes For Servicing

    www.freeservicemanuals.info 8/6/2014 STANDARD NOTES FOR SERVICING Circuit Board Indications How to Remove / Install Flat Pack-IC a. The output pin of the 3 pin Regulator ICs is indi- 1. Removal cated as shown. With Hot-Air Flat Pack-IC Desoldering Machine:. (1) Prepare the hot-air flat pack-IC desoldering Top View Bottom View machine, then apply hot air to the Flat Pack-IC...
  • Page 9 www.freeservicemanuals.info 8/6/2014 With Soldering Iron: (4) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply (1) Using desoldering braid, remove the solder from all soldering iron to center of the flat pack-IC and heat pins of the flat pack-IC.
  • Page 10 www.freeservicemanuals.info 8/6/2014 2. Installation Instructions for Handling Semi-conductors (1) Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA Electrostatic breakdown of the semi-conductors may so you can install a replacement flat pack-IC more occur due to a potential difference caused by electro- easily.

  • Page 11: Preparation For Servicing

    www.freeservicemanuals.info 8/6/2014 PREPARATION FOR SERVICING How to Enter the Service Mode AAbout Optical Sensors Caution: An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically.

  • Page 12: Cabinet Disassembly Instructions

    www.freeservicemanuals.info 8/6/2014 CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart REMOVAL REMOVE/*UNHOOK/ This flowchart indicates the disassembly steps to gain LOC. PART Fig. UNLOCK/RELEASE/ Note access to item(s) to be serviced. When reassembling, UNPLUG/DESOLDER follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
  • Page 13 www.freeservicemanuals.info 8/6/2014 Reference Notes (S-3) CAUTION 1: Locking Tabs (L-1) are fragile. Be careful (S-3A) not to break them. [3] Top Bracket 1-1. Remove Screw (S-3). 1-2. Release seven Locking Tabs (L-1) (to do this, first release five Locking Tabs (A) at the side and (S-3A) top, and then release two Locking Tabs (B) at the (L-1)
  • Page 14 www.freeservicemanuals.info 8/6/2014 (S-5) CN201 (S-9) (S-5) [5] DVD Main (S-8A) CN301 [9] Rear Panel (S-8) [8] PCB Bracket [7] Power Supply CBA (S-8) (S-8A) DVD Mecha Fig. D6 Short the three short (S-11) (S-10) lands by soldering (S-10) Slide (S-11) (S-10) (S-11A) Pickup Unit...
  • Page 15 www.freeservicemanuals.info 8/6/2014 FE Head Cylinder Assembly [11] Deck ACE Head Assembly Assembly SW507 LD-SW Desolder [15] Jack CBA [12] Main CBA [11] Deck Assembly Lead with Cam Gear blue stripe Hole Shaft Hole LD-SW [12] Main CBA [13] DVD OPEN/ Lead with blue stripe CLOSE CBA Desolder from bottom...
  • Page 16 www.freeservicemanuals.info 8/6/2014 (S-13) [16] Deck Pedestal (S-13) (S-14) [17] Side Bracket Fig. D9 To Remove the Disc Manually 1. Remove the Top Cover. 2. Rotate this roulette in the direction of the arrow as shown below. Top Cover DVD Mecha Tray Deck Assembly Rotate this roulette in...

  • Page 17: Electrical Adjustment Instructions

    www.freeservicemanuals.info 8/6/2014 ELECTRICAL ADJUSTMENT INSTRUCTIONS General Note: "CBA" is an abbreviation for "Circuit Board Assembly." NOTE: Figure 1 1.Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to do these adjustments only after EXT. Syncronize Trigger Point all repairs and replacements have been com- pleted.

  • Page 18: Firmware Renewal Mode

    www.freeservicemanuals.info 8/6/2014 FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. 5. After programming is finished, the tray opens auto- 2. To put the DVD player into version up mode, press matically. Fig. e appears on the screen and the [9], [8], [7], [6], and [SEARCH MODE] buttons on checksum in (*3) of Fig.
  • Page 19 www.freeservicemanuals.info 8/6/2014 Servo/System Control Block Diagram (DECK ASSEMBLY) IC501 TP501 S-INH FUNCTION CBA MAIN CBA (SERVO/SYSTEM CONTROL) AL+5V SW507 KEY- 2 SWITCH CL505 CL591 AC HEAD ASSEMBLY LD-SW KEY- 1 KEY-1 KEY SWITCH D555 Q507 POWER-LED POWER-LED S-LED AL+5V CL287 CL504 AL+5V LD-SW...

  • Page 20: Video Block Diagram

    www.freeservicemanuals.info 8/6/2014 Video Block Diagram REC-VIDEO SIGNAL PB-VIDEO SIGNAL DVD VIDEO SIGNAL MODE: SP/REC MAIN CBA IIC-BUS SDA TO SERVO/SYSTEM CONTROL BLOCK IIC-BUS SCL IC501 (OSD) Q301 CHARACTER BUFFER TU701 VIDEO TU-VIDEO IC301 (Y/C SIGNAL PROCESS) (DECK ASSEMBLY) SERIAL DECORDER Y.

  • Page 21: Audio Block Diagram

    www.freeservicemanuals.info 8/6/2014 Audio Block Diagram PB-AUDIO SIGNAL REC-AUDIO SIGNAL Mode : SP/REC MAIN CBA N-A-PB TO Hi-Fi N-A-REC AUDIO BLOCK IC301 (AUDIO SIGNAL PROCESS) TUNER PB-ON LINE MUTE (DECK ASSEMBLY) SP/LP-ON ACE HEAD ASSEMBLY REC-ON Q404 CL287 CL504 AUDIO A-PB/REC 4 4 A-PB/REC Q403 HEAD...
  • Page 22 www.freeservicemanuals.info 8/6/2014 Hi-Fi Audio Block Diagram DVD AUDIO SIGNAL PB-AUDIO SIGNAL REC-AUDIO SIGNAL Mode : SP/REC JACK CBA MAIN CBA IC751 (SW) JK1402 CL2018 CL2017 A-IN2(R) A-IN2(R) A-IN2(L) A-IN2(L) Q107 A-OUT2(R) A-OUT2(R) BUFFER A-OUT2(L) A-OUT2(L) Q108 BUFFER SW CTL JK101 A-OUT1(R) Q752 TO SERVO...

  • Page 23: Power Supply Block Diagram

    www.freeservicemanuals.info 8/6/2014 Power Supply Block Diagram CAUTION ! NOTE : CAUTION Fixed voltage (or Auto voltage selectable ) power supply circuit is used in this unit. FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, The voltage for parts in hot circuit is measured using If Main Fuse (F001) is blown, check to see that all components in the power supply REPLACE ONLY WITH THE SAME TYPE T1.6AL/250V FUSE.
  • Page 24 www.freeservicemanuals.info 8/6/2014 DVD System Control/Servo Block Diagram FOCUS SERVO SIGNAL TRACKING SERVO SIGNAL SLED SERVO SIGNAL SPINDLE SERVO SIGNAL DVD OPEN/CLOSE CBA IC101 (MICRO CONTROLLER) SW2020 CL2015 CL2016 OPEN/CLOSE 2 GND EXT CLOCK CLK33M 1 OPEN/CLOSE 1 BE CLOCK IC451 (CLOCK GENERATOR) X451 MULTI...

  • Page 25: Digital Signal Process Block Diagram

    www.freeservicemanuals.info 8/6/2014 Digital Signal Process Block Diagram DATA(AUDIO) SIGNAL DATA(VIDEO/AUDIO) SIGNAL DVD VIDEO SIGNAL IC102 (SDRAM) IC101 (MICRO CONTROLLER) SDRAM ADDRESS(0-10) SDRAM ADDRESS(0-10) DATA SDRAM EXTERNAL MEMORY DECODER INST. DECODER STREAM SDRAM DATA(0-31) SDRAM DATA(0-31) DATA PIXEL OPERATION INST. DATA CN201 SIGNAL DVD/CD...

  • Page 26: Block Diagrams

    www.freeservicemanuals.info 8/6/2014 DVD Video / Audio Block Diagram DVD VIDEO SIGNAL DATA(AUDIO) SIGNAL DVD AUDIO SIGNAL IC1402 (VIDEO DRIVER) W F4 DRIVER JK1401 W F6 S-VIDEO OUT W F 5 DRIVER CN601 CN1601 DRIVER VIDEO-Y VIDEO-Y VIDEO-C FROM DIGITAL VIDEO-C VIDEO-R DVD-VIDEO TO VIDEO SIGNAL PROCESS...

  • Page 27: Schematic Diagrams / Cba's And Test Points

    www.freeservicemanuals.info 8/6/2014 SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS Standard Notes WARNING Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replace- ment components rated for higher voltage, wattage, etc.
  • Page 28 www.freeservicemanuals.info 8/6/2014 LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. 2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not defec- tive before you connect the AC plug to the AC power supply.
  • Page 29 www.freeservicemanuals.info 8/6/2014 Main 1/9 Schematic Diagram < VCR Section > 1-10-3 1-10-4 H9510SCM1 Digitized in Heiloo, Holland...
  • Page 30 www.freeservicemanuals.info 8/6/2014 Main 2/9 & Sensor Schematic Diagram < VCR Section > Note: When it is necessary to replace one or more of the following Diodes, all one should be replaced: D501, D502, D503, D504. 1-10-5 1-10-6 H9510SCM2 Digitized in Heiloo, Holland...
  • Page 31 www.freeservicemanuals.info 8/6/2014 Main 3/9 Schematic Diagram < VCR Section > 1-10-7 1-10-8 H9510SCM3 Digitized in Heiloo, Holland...
  • Page 32 www.freeservicemanuals.info 8/6/2014 Main 4/9 Schematic Diagram < VCR Section > 1-10-9 1-10-10 H9510SCM4 Digitized in Heiloo, Holland...
  • Page 33 www.freeservicemanuals.info 8/6/2014 Main 5/9 Schematic Diagram < VCR Section > 1-10-11 1-10-12 H9510SCM5 Digitized in Heiloo, Holland...
  • Page 34 www.freeservicemanuals.info 8/6/2014 Main 6/9 Schematic Diagram < VCR Section > H9510SCM6 1-10-13 1-10-14 Digitized in Heiloo, Holland...
  • Page 35 www.freeservicemanuals.info 8/6/2014 Main 7/9 Schematic Diagram < VCR Section > 1-10-15 1-10-16 H9510SCM7 Digitized in Heiloo, Holland...
  • Page 36 www.freeservicemanuals.info 8/6/2014 Main 8/9 & DVD Open/ Close Schematic Diagram < VCR Section > 1-10-17 1-10-18 H9510SCM8 Digitized in Heiloo, Holland...
  • Page 37 www.freeservicemanuals.info 8/6/2014 Main 9/9 Schematic Diagram < VCR Section > 1-10-19 1-10-20 H9510SCM9 Digitized in Heiloo, Holland...
  • Page 38 www.freeservicemanuals.info 8/6/2014 Power Supply & Junction Schematic Diagram < VCR Section > CAUTION ! NOTE : CAUTION ! The voltage for parts in hot circuit is measured using For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. replace only with the same type fuse.
  • Page 39 www.freeservicemanuals.info 8/6/2014 Jack Schematic Diagram < VCR Section > 1-10-23 1-10-24 H9510SCJ Digitized in Heiloo, Holland...
  • Page 40 www.freeservicemanuals.info 8/6/2014 Function Schematic Diagram < VCR Section > H9510SCF 1-10-25 1-10-26 Digitized in Heiloo, Holland...
  • Page 41 www.freeservicemanuals.info 8/6/2014 AFV Schematic Diagram < VCR Section > H9510SCAFV 1-10-27 1-10-28 Digitized in Heiloo, Holland...
  • Page 42 www.freeservicemanuals.info 8/6/2014 Main CBA Top View & Sensor CBA Top View Sensor CBA Top View NOTE : Either BH9510F01011, BH9510F01012 is used for the Main CBA in this S/M. BHB300F01014-A TP751 TP301 BHB300F01014-B C-PB V-OUT VR501 SW-P TP503 TP504 RF-SW TP501 S-INH BH9510F01011A...
  • Page 43 www.freeservicemanuals.info 8/6/2014 Main CBA Bottom View NOTE : Either BH9510F01011, BH9510F01012 is used for the Main CBA in this S/M. 1-10-31 1-10-32 BH9510F01011A Digitized in Heiloo, Holland...
  • Page 44 www.freeservicemanuals.info 8/6/2014 Main CBA Top View & Sensor CBA Top View Sensor CBA Top View NOTE : Either BH9510F01011, BH9510F01012 is used for the Main CBA in this S/M. BHB300F01014-A TP301 TP751 BHB300F01014-B C-PB V-OUT VR501 SW-P TP504 TP503 RF-SW TP501 S-INH BH9510F01012A...
  • Page 45 www.freeservicemanuals.info 8/6/2014 Main CBA Bottom View NOTE : Either BH9510F01011, BH9510F01012 is used for the Main CBA in this S/M. BH9510F01012A 1-10-35 1-10-36 Digitized in Heiloo, Holland...
  • Page 46 www.freeservicemanuals.info 8/6/2014 Function CBA Top View Function CBA Bottom View NOTE : Either BH9510F01011, BH9510F01012 is used for the Function CBA in this S/M. BH9510F01011B DVD OPEN/CLOSE CBA Top View DVD OPEN /CLOSE CBA Bottom View NOTE : Either BH9510F01011, BH9510F01012 is used for the DVD Open/ Close CBA in this S/M.
  • Page 47 www.freeservicemanuals.info 8/6/2014 Function CBA Top View Function CBA Bottom View NOTE : Either BH9510F01011, BH9510F01012 is used for the Function CBA in this S/M. BH9510F01012B DVD OPEN/CLOSE CBA Top View DVD OPEN /CLOSE CBA Bottom View NOTE : Either BH9510F01011, BH9510F01012 is used for the DVD Open/ Close CBA in this S/M.
  • Page 48 www.freeservicemanuals.info 8/6/2014 Power Supply CBA Top View Power Supply CBA Bottom View BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER CAUTION ! CAUTION ! SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
  • Page 49 www.freeservicemanuals.info 8/6/2014 Power Supply CBA Top View Power Supply CBA Bottom View BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER CAUTION ! CAUTION ! SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
  • Page 50 www.freeservicemanuals.info 8/6/2014 Jack CBA Top View Jack CBA Bottom View NOTE : Either BH9510F01021, BH9510F01022 is used for the Jack CBA in this S/M. BH9510F01021C Jack CBA Top View Jack CBA Bottom View BH9510F01022C 1-10-45 1-10-46 Digitized in Heiloo, Holland...
  • Page 51 www.freeservicemanuals.info 8/6/2014 AFV CBA Top View AFV CBA Bottom View BHC400F01091 1-10-47 1-10-48 Digitized in Heiloo, Holland...
  • Page 52 www.freeservicemanuals.info 8/6/2014 DVD Main 1/3 Schematic Diagram < DVD Section > 1-10-49 1-10-50 H9510SCD1 Digitized in Heiloo, Holland...
  • Page 53 www.freeservicemanuals.info 8/6/2014 DVD Main 2/3 Schematic Diagram < DVD Section > H9510SCD2 1-10-51 1-10-52 Digitized in Heiloo, Holland...
  • Page 54 www.freeservicemanuals.info 8/6/2014 IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- -----...
  • Page 55 www.freeservicemanuals.info 8/6/2014 DVD Main 3/3 Schematic Diagram < DVD Section > 1-10-55 1-10-56 H9510SCD3 Digitized in Heiloo, Holland...

  • Page 56: Waveforms

    www.freeservicemanuals.info 8/6/2014 WAVEFORMS (TP301 of Main CBA) UPPER (TP504 of Main CBA) LOWER C-PB 10mV x 10 RF-SW 0.5V x 10 5msec (TP751 of Main CBA) UPPER (TP504 of Main CBA) LOWER V-OUT 0.1V x 10 RF-SW 0.5V x 10 50usec (TP751 of Main CBA) V-OUT E-E...
  • Page 57 www.freeservicemanuals.info 8/6/2014 WAVEFORMS NOTE: Input CD: 1kHz PLAY (WF7~WF9) DVD: POWER ON (STOP) MODE (WF4~WF6) Pin 13 of CN1601 Pin 1 of CN1601 AUDIO-L 0.5msec VIDEO-Y 0.2V 20µsec Pin 9 of CN1601 Pin 15 of CN1601 VIDEO-C 0.2V 20µsec AUDIO-R Pin 31 of IC1402 Pin 18 of CN1601 VIDEO-CVBS...
  • Page 58 www.freeservicemanuals.info 8/6/2014 WIRING DIAGRAM < VCR SECTION > FRONT REAR VIDEO AUDIO AUDIO S-VIDEO DIGITAL AUDIO AUDIO OUT(R) OUT (L) AUDIO OUT OUT (R) OUT (L) ANT-IN ANT-OUT CL505 CN1051 CL591 1 GND EV+1.5V FUNCTION CBA KEY-1 EV+1.5V BH9510F01011B 3 AL+5V(1) CL001 CL001 CN003...
  • Page 59 www.freeservicemanuals.info 8/6/2014 WIRING DIAGRAM < DVD SECTION > DVD MECHA CN401 EV+1.5V EV+1.5V SENSOR EV+1.5V TRAY-OUT EV+3.3V EV+3.3V FG CBA CN301 FG-IN P-ON+3.3V(D) TRAY-IN SP(+) SP(-) TRAY-OUT SPINDLE TRAY-IN TO MAIN CBA MOTOR CN1051 SLED P-ON+5V 8 SL(-) MOTOR EV+9V 9 SL(+) EV+9V FP-STB...

  • Page 60: Ic Pin Function Descriptions

    www.freeservicemanuals.info 8/6/2014 IC PIN FUNCTION DESCRIPTIONS [ VCR Section ] Signal Active Function Name Level IC501( SERVO / SYSTEM CONTROL IC ) POWER- “POWER” LED 23 OUT Signal Output “H” ≥ 4.5V, “L” ≤ 1.0V Not Used 25 OUT TIMER- “TIMER”...
  • Page 61 www.freeservicemanuals.info 8/6/2014 Signal Active Signal Active Function Function Name Level Name Level H/L/ 52 OUT OSD-V- OSD Video Signal 81 OUT LM-FWD/ Loading Motor Output Control Signal Hi-z OSDVcc OSDVcc 82 OUT LINE- Audio Mute Control MUTE Signal Not Used 83 OUT A-MUTE- Audio Mute Control Not Used...
  • Page 62 www.freeservicemanuals.info 8/6/2014 IC612 [ PT6315-S(TP) ] Signal In/Out Name Function Name Clock Input Serial Interface Strobe Key Data 1 Input Key Data 2 Input Power Supply Segment Output Pull Down Level Segment Output Grid Output Power Supply Oscillator Input DOUT Serial Data Output Serial Data Input 1-13-3...

  • Page 63: Lead Identifications

    www.freeservicemanuals.info 8/6/2014 LEAD IDENTIFICATIONS BN1F4M-T 2SC1815-BL(TPE2) MID-32A22 PQ070XF01SZ BA1F4M-T PT204-6B-12 2SC1815-Y(TPE2) KTA1266(GR) 2SC1815-GR(TPE2) KTC3199(Y,GR,BL) 2SC2120-Y(TPE2) 2SC2785(J,H,F,K) KTC3203(Y) KRC103M 2SA1015-GR(TPE2) KRA103M 2SA1020(Y) 2SA1175(J,H,F) 2SC3266-Y(TPE2) KTA1267(Y) KTA1281(Y) KTA1267(GR) KTC3205(Y) 1 2 3 4 KRA104M E C B E C B 2SK3566 FA1F4M-T1B RN1511(TE85R) LTV-817(B,C)-F FMG4A T148...
  • Page 64 8/6/2014 DECK MECHANISM SECTION DVD PLAYER & VIDEO CASSETTE RECORDER DPVR-4600/DPVR-4800 Sec. 2: Deck Mechanism Section I Standard Maintenance I Alignment for Mechanism I Disassembly/Assembly of Mechanism I Alignment Procedures of Mechanism TABLE OF CONTENTS Standard Maintenance..............2-1-1 Service Fixtures and Tools.

  • Page 65: Standard Maintenance

    www.freeservicemanuals.info 8/6/2014 STANDARD MAINTENANCE Service Schedule of Components H: Hours : Check I: Change Deck Periodic Service Schedule Ref.No. Part Name 1,000 H 2,000 H 3,000 H 4,000 H Cylinder Assembly Loading Motor Assembly Pulley Assembly B587 Tension Lever Assembly AC Head Assembly B573,B574 Reel S, Reel T...
  • Page 66 www.freeservicemanuals.info 8/6/2014 Cleaning Cleaning of Audio Control Head Clean the head with a cotton swab. Cleaning of Video Head Procedure Clean the head with a head cleaning stick or chamois 1.Remove the top cabinet. cloth. 2.Dip the cotton swab in 90% isopropyl alcohol and Procedure clean the audio control head.

  • Page 67: Service Fixture And Tools

    www.freeservicemanuals.info 8/6/2014 SERVICE FIXTURE AND TOOLS J-1-1, J-1-2 Ref. No. Name Part No. Adjustment J-1-1 Alignment Tape FL6A Head Adjustment of Audio Control Head J-1-2 Alignment Tape FL6N8 Azimuth and X Value Adjustment of Audio Control (1 speed only) Head / Adjustment of Envelope Waveform FL6NS8 (2 speed only) Guide Roller Adj.Screwdriver...

  • Page 68: Mechanical Alignment Procedures

    www.freeservicemanuals.info 8/6/2014 MECHANICAL ALIGNMENT PROCEDURES Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape- starts on the next page. Refer to the information below loaded position without a cassette tape on this page if a tape gets stuck, for example, in the 1.

  • Page 69: Tape Interchangeability Alignment

    www.freeservicemanuals.info 8/6/2014 1.Tape Interchangeability Alignment Note: To do these alignment procedures, make sure that the Tracking Control Circuit is set to the center position every time a tape is loaded or unloaded. (Refer to page 2-3-4, procedure 1-C, step 2.) Equipment required: Dual Trace Oscilloscope VHS Alignment Tape (FL6NS8)
  • Page 70 www.freeservicemanuals.info 8/6/2014 1-A. Preliminary/Final Checking and 3. Check to see that the tape runs without creasing at Alignment of Tape Path Take-up Guide Post [4] or without snaking between Guide Roller [3] and AC Head. (Fig. M3 and M5) Purpose: 4.
  • Page 71 www.freeservicemanuals.info 8/6/2014 6. Press CH DOWN button on the unit until the CTL Dropping envelope level at the end of track. waveform has shifted from its original position (not the position achieved in step 5, but the position of CTL waveform in step 4) by approximately -2msec. Make sure that the envelope is simply attenuated (shrinks in height) once CTL waveform passes its original position and is further brought in the minus...

  • Page 72: Disassembly/Assembly Procedures Of Deck Mechanism

    www.freeservicemanuals.info 8/6/2014 DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK MECHANISM Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS on page 1-6-1.) All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode;...
  • Page 73 www.freeservicemanuals.info 8/6/2014 REMOVAL INSTALLATION STEP START- REMOVE/*UNHOOK/ /LOC. PART ADJUSTMENT Fig. No. UNLOCK/RELEASE/ CONDITION UNPLUG/DESOLDER Loading Arm (SP) (+)Refer to Alignment [34] [26] DM2,DM14 Assembly Sec.Pg.2-4-8 Loading Arm (TU) (+)Refer to Alignment DM2,DM14 [35] [34] Assembly Sec.Pg.2-4-8 M Brake (TU) Assembly [36] [16],[26] DM1,DM15...
  • Page 74 www.freeservicemanuals.info 8/6/2014 Top View [44] [45] [49] [46] [14] [13] [11] [15] [38] [10] [12] [37] [36] [43] [32] [41] [31] [40] [42] Fig. DM1 Bottom View [19] [35] [34] [25] [23] [24] [26] [27] [22] [28] [20] [33] Fig. DM2 2-4-3 H9500DA Digitized in Heiloo, Holland...
  • Page 75 www.freeservicemanuals.info 8/6/2014 (S-1) (S-1) (L-1) (L-3) (L-2) (P-1) Fig. DM5 [49] Fig. DM3 [50] Pin D (L-12) Pin C Pull up Slide Pin A Pin B Slot A (S-2) Slots B Slot A First, while pushing the locking tab as shown in the right, slide and pull up the right side on [2] to release Pin A and Pin B from the slots A.
  • Page 76 www.freeservicemanuals.info 8/6/2014 (S-4) (S-5) [14] (S-6) [15] Desolder from bottom (S-3) Lead with White Stripe Belt View for A Fig. DM7 Fig. DM9 Adj. Screw [11] [17] (L-4) (L-5) (P-3) [16] [13] [18] [12] (P-4) [10] (P-2) (S-7) Pin of [12] Pin of [10] Fig.
  • Page 77 www.freeservicemanuals.info 8/6/2014 [26] (S-8) (C-3) (S-9) (L-8) [23] (L-7) [24] (C-5) (C-4) (C-2) [28] [25] [29] [30] [19] Cap Belt [27] Fig. DM11 turn (C-1) [22] [20] (L-6) [31] [21] Position of Mode Lever when installed Pin of [37] Pin of [33] Pin of [36] Bottom View [26]...
  • Page 78 www.freeservicemanuals.info 8/6/2014 (P-5) [45] [33] [44] Refer to the Alignment [46] Section, Page 2-4-8. (L-11) [35] [32] (L-9) [34] Fig. DM16 Fig. DM14 [38] [36] [43] (P-6) turn [39] (L-10) turn [47] [42] [48] Slide turn Fig. DM17 [37] (C-7) [41] (C-6) [40]...

  • Page 79: Alignment Procedures Of Mechanism

    www.freeservicemanuals.info 8/6/2014 ALIGNMENT PROCEDURES OF MECHANISM The following procedures describe how to align the Alignment 1 individual gears and levers that make up the tape load- Loading Arm (SP) and (TU) Assembly ing/unloading mechanism. Since information about the state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so that Control Circuit only through the Mode Switch, it is their triangle marks point to each other as shown in...
  • Page 80 8/6/2014 EXPLODED VIEWS AND PARTS LIST SECTION DVD PLAYER & VIDEO CASSETTE RECORDER DPVR-4600/DPVR-4800 Sec. 3: Exploded views and Parts List Section I Exploded views I Parts List TABLE OF CONTENTS Exploded Views ............... . 3-1-1 Mechanical Parts List.

  • Page 81: Exploded Views

    www.freeservicemanuals.info 8/6/2014 EXPLODED VIEWS Cabinet 2L041 2L071 See Electrical Parts List 2L071 2L071 for parts with this mark. 2L041 2L071 Some Ref. Numbers are not in sequence. 2L041 2L071 JW002 2L041 L1-A 2L041 L1-B JW003 DVD Main 2B18 CBA Unit Jack CBA JW001 2L033...
  • Page 82 8/6/2014 Packing [ DPVR-4600 ] [ DPVR-4800 ] [ DPVR-4600 ] [ DPVR-4600 ] [ DPVR-4800 ] X20A X20B Unit Some Ref. Numbers are not in sequence. 3-1-3 H9510PEX Digitized in Heiloo, Holland...
  • Page 83 www.freeservicemanuals.info 8/6/2014 DECK EXPLODED VIEWS Deck Mechanism View 1 Mark Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 B494 L1467 L1191 B553 B411 B567 L1053 B410 L1051 Chassis Assembly Top View (Lubricating Point) B501 L1450 L1450 L1466 B121 B126 B492...
  • Page 84 www.freeservicemanuals.info 8/6/2014 Deck Mechanism View 2 Mark Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 B587 B521 B487 B416 SANKOUL FG84M (Yellow grease) B591 B590 B522 B499 L1406 B148 B573 B508 B574 B592 B585 B518 B558 B564 B557 B414 B572...
  • Page 85 www.freeservicemanuals.info 8/6/2014 Deck Mechanism View 3 Mark Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 L1321 B347 L1321 B355 B354 B483 B425 B482 B562 B300 B563 B313 B529 B360 B359 B361 B555 B303 Some Ref. Numbers are not in sequence. B514 3-1-6 H9500DEX...

  • Page 86: Mechanical Parts List

    XB0M451T0001 Comparison Chart of Models and Marks DRY BATTERY ES-GR6M-C XB0M571GLP01 RF CORD PAL 1.2M or WPZ0122LG001 Model Mark RF CABLE CC1001020012010 WPZ0122LW001 DPVR-4600 ACCESSORY BAG K8092BA 0VM404632 DPVR-4800 21P CABLE(BYR SUPPLY) H9300ED 0VMN03276 X20! OWNER'S MANUAL H9510ED 0VMN03502 X20A!

  • Page 87: Electrical Parts List

    C116 CHIP CERAMIC CAP . B K 2200pF/50V CHD1JK30B222 Model Mark C117 ELECTROLYTIC CAP . 1µF/50V M or CE1JMASDL1R0 DPVR-4600 ELECTROLYTIC CAP . 1µF/50V M CE1JMASTL1R0 DPVR-4800 C118 CHIP CERAMIC CAP . B K 2200pF/50V CHD1JK30B222 C127 ELECTROLYTIC CAP . 10µF/16V M or CE1CMASDL100 ELECTROLYTIC CAP .
  • Page 88 www.freeservicemanuals.info 8/6/2014 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C311 CHIP CERAMIC CAP . F Z 0.1µF/50V or CHD1JZ30F104 C349 ELECTROLYTIC CAP . 0.47µF/50V M H7 CE1JMAVSLR47 CHIP CERAMIC CAP . F Z 0.1µF/25V or CHD1EZ30F104 C350 CERAMIC CAP .(AX) F Z 0.1µF/50V...
  • Page 89 www.freeservicemanuals.info 8/6/2014 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP CERAMIC CAP . F Z 0.1µF/25V or CHD1EZ30F104 C539 CHIP CERAMIC CAP . B K 0.01µF/50V CHD1JK30B103 CHIP CERAMIC CAP . FZ Z 0.1µF/50V CHD1JZ3FZ104 C540 CHIP CERAMIC CAP .
  • Page 90 www.freeservicemanuals.info 8/6/2014 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. C1205 CHIP CERAMIC CAP . CH J 220pF/50V or CHD1JJ3CH221 CHIP CERAMIC CAP . F Z 0.1µF/25V or CHD1EZ30F104 CHIP CERAMIC CAP . CG J 220pF/50V CHD1JJ3CG221 CHIP CERAMIC CAP .
  • Page 91 www.freeservicemanuals.info 8/6/2014 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. D301 SWITCHING DIODE 1N4148M or NDTZ01N4148M L052 CHOKE COIL 47µH-K or LLBD00PKV007 SWITCHING DIODE 1SS133(T-77) QDTZ001SS133 CHOKE COIL 47µH-K LLBD00PKV005 D510 SWITCHING DIODE 1N4148M or NDTZ01N4148M L053 INDUCTOR 100µH-K-26T LLAXKATTU101...
  • Page 92 www.freeservicemanuals.info 8/6/2014 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. TRANSISTOR 2SC2785(J) or QQSJ02SC2785 TRANSISTOR 2SC1815-GR(TPE2) QQS102SC1815 TRANSISTOR 2SC2785(H) or QQSH02SC2785 Q510 RES. BUILT-IN TRANSISTOR KRC103M or NQSZ0KRC103M TRANSISTOR 2SC2785(F) or QQSF02SC2785 RES. BUILT-IN TRANSISTOR BA1F4M-T QQSZ00BA1F4M TRANSISTOR 2SC1815-Y(TPE2) or QQSY02SC1815...
  • Page 93 www.freeservicemanuals.info 8/6/2014 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. Q1352 TRANSISTOR KTC3199(Y) or NQSY0KTC3199 R304 CHIP INDUCTOR MLG1608B18NJT000 or LLACJB3TE18N TRANSISTOR KTC3199(GR) or NQS10KTC3199 CHIP INDUCTOR HK1608 18NJ-T LLACJB3TU18N CHIP RES.(1608) 1/10W J 10k Ω TRANSISTOR 2SC2785(J) or QQSJ02SC2785 R305...
  • Page 94 www.freeservicemanuals.info 8/6/2014 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP RES.(1608) 1/10W J 5.6k Ω CHIP RES.(1608) 1/10W J 680 Ω R457 RRXAJR5Z0562 R537 RRXAJR5Z0681 CHIP RES.(1608) 1/10W 0 Ω CHIP RES.(1608) 1/10W J 1.5k Ω R458 RRXAZR5Z0000 R538...
  • Page 95 www.freeservicemanuals.info 8/6/2014 Ref. No. Mark Description Part No. Ref. No. Mark Description Part No. CHIP RES.(1608) 1/10W J 4.7k Ω CHIP RES.(1608) 1/10W F 75 Ω R762 RRXAJR5Z0472 RRXAFR5Z75R0 CHIP RES.(1608) 1/10W J 4.7k Ω CARBON RES. 1/4W J 75 Ω R763 RRXAJR5Z0472 R1422...
  • Page 96 www.freeservicemanuals.info 8/6/2014 DVD OPEN/CLOSE CBA Ref. No. Mark Description Part No. JK753 RCA JACK(WHITE) MSP-281V1-B JXRL010LY005 Ref. No. Description Part No. JK754 RCA JACK(RED) MSP-281V3-A JYRL010LY002 DVD OPEN/CLOSE CBA (MCV-C) ---------- JK1202 RCA JACK(BLACK) MSP-281V2-B JXRL010LY062 Consists of the following JK1401 S TYPE JACK MDC-050V-2.4 JXEL040LY001...
  • Page 97 www.freeservicemanuals.info 8/6/2014 Ref. No. Description Part No. Ref. No. Description Part No. C1021 CERAMIC CAP .(AX) Y M 0.01µF/16V CCA1CMT0Y103 ZENER DIODE MTZJT-775.1B QDTB0MTZJ5R1 C1022 CERAMIC CAP .(AX) Y M 0.012µF/16V CCA1CMT0Y123 D1030 SCHOTTKY BARRIER DIODE SB340 NDQZ000SB340 C1029 CERAMIC CAP .(AX) X K 5600pF/16V CCA1CKT0X562 D1051 PCB JUMPER D0.6-P10.0...
  • Page 98 www.freeservicemanuals.info 8/6/2014 JUNCTION CBA Ref. No. Description Part No. METAL OXIDE FILM RES. 2W J 82k Ω RN02JZQZ0823 Ref. No. Description Part No. CARBON RES. 1/4W J 1M Ω R1005 RCX4JATZ0105 JUNCTION CBA (PSV-B) ---------- CARBON RES. 1/4W J 1M Ω R1006 RCX4JATZ0105 Consists of the following...
  • Page 99 www.freeservicemanuals.info 8/6/2014 AFV CBA Ref. No. Mark Description Part No. MISCELLANEOUS Ref. No. Mark Description Part No. X'TAL 18.432MHz FXD186LLN001 AFV CBA 0VSA13129 AFV CBA 0VSA13077 Consists of the following CAPACITORS CHIP CERAMIC CAP . F Z 0.1µF/50V or CHD1JZ30F104 CHIP CERAMIC CAP .

  • Page 100: Deck Parts List

    www.freeservicemanuals.info 8/6/2014 DECK PARTS LIST NOTE: Ref.No Description Part No. Four different, but interchangeable, types of B558 PINCH ARM(A) ASSEMBLY(5) MK12 0VSA13788 (LOADING MOTOR) may be installed in these models. B411 PINCH SPRING MK12 0VM414644 Please confirm B558 (LOADING MOTOR) type by a B414 M BRAKE(SP) ASSEMBLY(HI) MK12 0VSA13655...
  • Page 101 www.freeservicemanuals.info 8/6/2014 Ref.No Description Part No. L1051 SCREW, B-TIGHT M2.6X6 PAN HEAD+ GPMB9060 L1053 SCREW, S-TIGHT M2.6X8 WASHER HEAD+ GCMS9080 L1151 SCREW, SEMS M3X4 PAN HEAD + or CPM33040 SCREW, SEMS M2.6X4 PAN HEAD+ CPM39040 L1191 SCREW, S-TIGHT M2.6X8 WASHER HEAD+ GCMS9080 L1321 SCREW, S-TIGHT M3X6 BIND HEAD+...
  • Page 102 www.freeservicemanuals.info 8/6/2014 Digitized in Heiloo, Holland...

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