Honda SH300A-AS Owner's Manual
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Honda SH300A-AS Owner's Manual

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OWNER'S MANUAL
SH300A-AS/SH300i
EN

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Summary of Contents for Honda SH300A-AS

  • Page 1 OWNER’S MANUAL SH300A-AS/SH300i...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Congratulations on your purchase of a new The following codes in this manual ● Honda scooter. Your selection of a Honda indicate each country. makes you part of a worldwide family of The illustrations here in are based on the ●...
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this scooter safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Scooter Safety P. 2 Operation Guide P. 18 Maintenance P. 59 Troubleshooting P. 98 Information P. 121 Specifications P. 136 Index P. 139...

  • Page 6: Scooter Safety

    Scooter Safety This section contains important information for safe riding of your scooter. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 6 Safety Precautions..........P. 11 Riding Precautions ..........P. 12 Accessories & Modifications......P. 16 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding onto the grab rail or your waist, leaning with Perform all routine and regular inspections ●...
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It's important to keep your scooter properly by wearing bright reflective clothing, positioning maintained and in safe riding condition. yourself so other drivers can see you, signaling...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the Never run your scooter inside a garage or other ignition switch to the (Off) position, and enclosure. evaluate the condition of your scooter. Inspect WARNING for fluid leaks, check the tightness of critical nuts Running the engine of your scooter and bolts, and check the handlebar, control levers, brakes, and wheels.

  • Page 10: Image Labels

    Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 12 Image Labels RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING • The safety stability and handling of this scooter may be affected by the addition of accessories and luggage.
  • Page 13 Image Labels TYRE INFORMATION LABEL Cold tyre pressure: [Driver only] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 250 kPa (2.50 kgf/cm , 36 psi) [Driver and passenger] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 250 kPa (2.50 kgf/cm , 36 psi) Tyre size: Front...
  • Page 14 Image Labels CARGO LIMIT LABEL Do not exceed 10 kg (22 lb). CARGO LIMIT LABEL Do not exceed 1.5 kg (3.3 lb). CARGO LIMIT LABEL Do not exceed 0.5 kg (1.0 lb). CARGO LIMIT LABEL Do not exceed 3.0 kg (6.6 lb).

  • Page 15: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the floor. Keep passenger's hands onto the grab rail Not wearing a helmet increases the ●...

  • Page 16: Riding Precautions

    Riding Precautions Riding Precautions Avoid continuous braking. ● Repeated braking, such as when descending long, steep slopes can Running-in Period seriously overheat the brakes, reducing During the first 500 km (300 miles) of running, their effectiveness. follow these guidelines to ensure your scooter's For full braking effectiveness, operate both ●...
  • Page 17 Riding Precautions the Honda SMART Key with you. Deactivate Wet or Rainy Conditions the Honda SMART Key system if necessary. Road surfaces are slippery when wet, and wet P. 36 brakes further reduce braking efficiency. Use of an anti-theft device is also Exercise extra caution when braking in wet recommended.
  • Page 18 Riding Precautions Refuelling and Fuel Guidelines Left handle grip Grab rail Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded petrol. ● Use recommended octane number. Using ● lower octane petrol will result in decreased engine performance.
  • Page 19 Always use the recommended tyres and the Honda Genuine Parts for drive system such as the drive belt and weight rollers, to ensure correct Torque Control operation.

  • Page 20: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your scooter by Honda or make Follow all instructions in this owner's modifications to your scooter from its original manual regarding accessories and design.

  • Page 21: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your scooter's ● cause a crash and you can be seriously handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 22: Operation Guide

    Parts Location Rear suspension spring preload adjuster (P.95) Throttle grip (P.92) Front brake fluid reservoir (P.89) Front brake lever Centre compartment (P.56) Tool kit (P.56) Engine oil fill cap/dipstick (P.83) Battery (P.77) Fuse box (P.118) Engine oil drain bolt (P.85) EM mode connector (P.108) Data link connector...
  • Page 23 Front box (P.57) Rear brake lever Rear brake fluid reservoir (P.89) Shopping hook (P.58) Seat (P.54) Fuel fill cap (P.51) Accessory socket (P.53) Document bag (P.56) Spark plug (P.81) Rear suspension spring preload adjuster (P.95) Crankcase breather (P.93) Engine oil filter (P.85) Centre stand (P.13)
  • Page 24 Instruments Speedometer Coolant temperature gauge ( Displays the temperature of the engine coolant. NOTICE Riding with the needle in the H (Hot) range may cause serious engine damage. Fuel gauge Needle in the red (E) mark, remaining fuel approximately: 1.7 L (0.45 US gal, 0.37 Imp gal) switch switch...
  • Page 25 OIL CHANGE indicator (P.22) Air temperature gauge [AIR] (P.23) Clock (12-hour or 24-hour display) To set the clock: (P.27) Odometer [TOTAL] & Tripmeter [TRIP A/B] & Current fuel mileage & Average fuel mileage [AVG] & Available driving distance [RANGE] switch selects the odometer, tripmeter A, tripmeter B, current fuel mileage, average fuel mileage and available driving distance.
  • Page 26 Instruments (Continued) E, III E type When the running distance reaches about 600 mile (960 km): Reset the indicator for the 1st time. When the running distance reaches about every 8,000 mile (12,800 km) after the 1st time resetting: OIL CHANGE indicator Reset the indicator whenever it is turned on.
  • Page 27 Air temperature gauge [AIR] Shows ambient temperature. Display range: -10 to 50°C • Below -10°C: “---” is displayed • Above 50°C: 50°C flashes The temperature readout may be incorrect at low speeds due to reflected heat. Continued...
  • Page 28 Instruments (Continued) • Odometer: Total distance ridden. • Tripmeter A/B: Distance ridden since tripmeter was reset. To reset tripmeter A or B, press and hold switch with tripmeter A or B displayed. The average fuel mileage is also reset when tripmeter A was reset. •...
  • Page 29 • Available driving distance (Selectable when the needle of fuel gauge is below the maximum scale.) Displays the estimated distance you can travel on the remaining fuel. The indicated available driving distance is calculated based on the driving conditions, and the indicated figure may not always be the actual available distance.
  • Page 30 Instruments (Continued) Display Setting Ordinary display Following items to change sequentially. • Time format setting • Clock setting Time format setting • E, III E type only Changing of mileage unit • Changing of fuel mileage meter unit Clock setting In addition, to move the ordinary display at E, III E type only display setting.
  • Page 31 1 Time format setting: 2 Clock setting: You can switch the time format between Press switch until the desired hour is displayed. 12 hour format or 24 hour format. Press and hold to advance the hour fast. Turn the ignition switch to the (On) position.
  • Page 32 Instruments (Continued) Changing of fuel mileage meter unit: ED, II ED, IV ED type Press switch. The clock is set, and Press switch to select either “km/L” or then the display moves to the changing of “L/100 km”. the fuel mileage meter unit. E, III E type Press switch.
  • Page 33 The established setting can also be set by turning the ignition switch to the (Off) position. The control is automatically switched from the setting mode to the ordinary display if the button is not pressed for about 30 seconds. Even in this case, established setting is maintained.
  • Page 34 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High beam indicator Low oil pressure indicator Comes on when the ignition switch is turned to the (On) position. Goes off when the engine starts. If it comes on while engine is running: (P.101)
  • Page 35 If it comes on while riding: (P.103) Left turn signal indicator Honda SMART Key Indicator Comes on when vehicle and Honda SMART Key verification is complete, and the ignition switch can be operated. Goes off when the ignition switch is turned to the (On) position.
  • Page 36 Switches Engine stop switch Headlight dimmer/Passing Should normally remain in the light control switch (Run) position. • : High beam In an emergency, switch to • : Low beam (Stop) position (the • : Flashes the high starter motor will not beam headlight.
  • Page 37 Answer back button This button is used to operate the answer back system. Answer Back System: (P.43) ON/OFF button This button is used to activate or deactivate the Honda SMART Key system, and also to confirm the activation status. (P.36) Continued...
  • Page 38 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the ignition switch down, and turn it to prevent theft. (Lock) position. A U-shaped wheel lock or similar device is To unlock the ignition switch also recommended.
  • Page 39 The system runs a two-way authentication between the scooter and the Honda SMART Key to verify if it is the registered Honda SMART Key. The Honda SMART Key system uses low- intensity radio waves. It may affect medical equipment such as a cardiac pacemakers.
  • Page 40 To check the Honda SMART Key ON/OFF button system status Lightly press the ON/OFF button. The LED of the Honda SMART Key will show the status. When the LED of the Honda SMART Key is: Green: Honda SMART Key system (activation) authentication can be performed.
  • Page 41 Honda SMART Key system may not work properly in the following environments. • When the Honda SMART Key battery is depleted. • When there are facilities nearby that generate strong radio waves or noise such as TV towers, power stations, radio stations, or airports.
  • Page 42 (Continued) Anyone can unlock the ignition switch and When the ignition switch is locked: start the engine if your Honda SMART Key is The system can be operated within the within operating range of your scooter, even shaded area shown in the illustration.
  • Page 43 You should always keep the Honda SMART Key on your person after you get on and off the scooter or while riding. Do not place the Honda SMART Key in the centre compartment or front box. Continued...
  • Page 44 Honda SMART Key System (Continued) Switching the ignition switch If someone without the Honda SMART Key tries to turn the ignition switch, the ignition To Unlock the Ignition Switch switch rotates freely. If you notice the ignition Make sure that the Honda SMART Key switch is in a different position, turn the system is activated.
  • Page 45 (Off) (On) to (Off) or (Lock). • Switch the Honda SMART Key system to deactivation. (P.36) Make sure that the Honda SMART Key indicator and ignition switch ring go off and the turn signals flash once. This indicates that the ignition switch is locked.
  • Page 46 Honda SMART Key System (Continued) Always make sure the ignition switch position is in the (Off) or (Lock) position when you leave your scooter. When the ignition switch is locked in the SEAT position, the ignition switch can be turned to the (Off) position only once.
  • Page 47 Answer back the position of your scooter. When you press switch ring button the answer back button on the Honda SMART Key with the ignition switch (Off) (Lock) position, your scooter informs you the position by blinking the turn signal light and lighting the ignition switch ring.
  • Page 48 Answer Back System (Continued) Operation Press the answer back button on the Honda SMART Key. The answer back system will not function when the ignition switch is in the (On) position. If the ignition switch is left in the (Off) or (Lock) position for more than 10 days, the answer back system will no longer operate.
  • Page 49 Honda selectable torque control Torque Control (engine power control) can Torque Control on and off be turned on/off. Torque Control can be turned on and off by Do not operate the Torque Control switch pressing and holding the Torque Control while riding.
  • Page 50 If you lower the side stand with the engine system. running, it will automatically shut off. • Snapping the throttle or fast idling for more This scooter is equipped with a Honda than about 5 minutes may cause exhaust SMART Key system. Always keep Honda pipe discolouration.
  • Page 51 Make sure the engine stop switch is in the Squeeze the rear brake lever. (Run) position. The starter motor will only work when Place the scooter on its centre stand. the rear brake lever is squeezed and the Turn the ignition switch to the (On) side stand is up.
  • Page 52 Starting the Engine (Continued) If you cannot start the engine: If the engine does not start: With the throttle slightly open (about 3 mm Open the throttle fully and press the start button for 5 seconds. (0.1 in) without freeplay), press the start Repeat the normal starting procedure.
  • Page 53 Riding Starting the Scooter Acceleration and deceleration To accelerate: Open the throttle slowly. Push the scooter forward off the centre To decelerate: Close the throttle. stand. Squeeze the rear brake lever. Keep throttle closed. Open Close Make sure the side stand and centre stand (Accelerate) (Decelerate) are up.
  • Page 54 Riding (Continued) Braking Close the throttle and apply the front and rear brake levers together. Rear brake lever Front brake lever...
  • Page 55 Refuelling Fuel type: Unleaded petrol only Arrow marks Fuel octane number: Your scooter is Fuel fill cap designed to use Research Octane Number holder (RON) 91 or higher. Tank capacity: 9.1 L (2.40 US gal, 2.00 Imp gal) Fuel fill cap Refuelling and Fuel Guidelines (P.14) Opening the Fuel Fill Cap...
  • Page 56 Refuelling (Continued) Closing the Fuel Fill Cap Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the fuel fill cap and fuel tank are aligned. Close the seat. (P.54) WARNING Petrol is highly flammable and explosive.
  • Page 57 Use accessory devices at your own risk. In no Set the headlight on low beam while the event shall Honda be liable for any damages socket is in use. The battery may run down to your accessory device when in use.
  • Page 58 Storage Equipment Seat Open Seat Turn the handlebar pointed straight ahead. Turn the ignition switch to the position of SEAT and push the seat opener switch. To unlock the ignition switch. (P.40) Open the seat. Ignition switch Seat Close Close and push down on the rear of the seat until locks.
  • Page 59 Helmet Holders WARNING The helmet holders are located under the Riding with a helmet attached to the seat. holder can interfere with your ability to A helmet set wire is in the tool kit. safely operate the scooter and could Use the helmet holders only when parked.
  • Page 60 Storage Equipment (Continued) Centre compartment Tool Kit/Document Bag A helmet can be stored in the centre The tool kit and document bag are in the compartment. centre compartment. Set in the front of the helmet forward. Document Tool kit Some helmets may not fit in the compartment due to their size or design.
  • Page 61 Front Box Open Open the front box lid by pressing the concave area on the front box lid. Close Close the front box lid by pressing the concave area on the front box lid. The maximum allowable load in the front box shall be no more than 0.5 kg (1.0 lb).
  • Page 62 Storage Equipment (Continued) Shopping Hook Rear Carrier The shopping hook is provided below the Never exceed the maximum weight limit. handlebar. Maximum Weight: 3.0 kg (6.6 lb) Do not attach large luggage to the Rear carrier ED, E type shopping hook that would hang out from the scooter and/or interfere with the movement of your feet.

  • Page 63: Maintenance

    Adjusting the Rear Suspension ......P. 95 Removing & Installing Body Components.. P. 77 Other Replacement........... P. 96 Battery ..............P. 77 Replacing the Honda SMART Key Battery..P. 96 Centre Lower Cover..........P. 78 Clip ................P. 80 Spark Plug ............P. 81 Engine Oil ............

  • Page 64: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your scooter well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 65: Maintenance Schedule

    Maintenance work should be performed in new owner. accordance with Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your scooter after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 66 Inspect (clean, adjust, lubricate, or replace, if necessary) have the necessary tools and are mechanically skilled. Replace Procedures are provided in an official Honda Shop Manual. Clean : Technical. In the interest of safety, have your scooter serviced by your dealer.
  • Page 67 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 65 × 1,000 mi Secondary Air Supply – System Drive Belt – Belt Case Air Cleaner – Final Drive Oil 2 Years – Brake Fluid 2 Years Brake Pads Wear...
  • Page 68 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 65 × 1,000 mi Suspension – Nuts, Bolts, Fasteners – Wheels/Tyres Steering Head Bearings –...

  • Page 69: Maintenance Fundamentals

    Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front and Rear: check brake fluid level and To ensure safety, it is your responsibility to pads wear. P. 89, P. 90 perform a pre-ride inspection and make sure Lights and horn - Check that lights, ●...
  • Page 70 Maintenance Fundamentals Replacing Parts Colour label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering coloured components, specify the model name, colour, and code mentioned on the colour label. The colour label is attached to the centre compartment under the seat.
  • Page 71 Maintenance Fundamentals Battery This symbol on the battery means that this product must not be treated as Your scooter has a maintenance-free type household waste. battery. You do not have to check the battery electrolyte level or add distilled water. Clean the NOTICE battery terminals if they become dirty or An improperly disposed of battery can be...
  • Page 72 Maintenance Fundamentals What to do in an emergency WARNING If any of the following occur, immediately see The battery gives off explosive your doctor. hydrogen gas during normal operation. Electrolyte splashes into your eyes: ● Wash your eyes repeatedly with cool water for at least 15 minutes.
  • Page 73 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher battery and possibly damaging the system.
  • Page 74 Selecting the Engine Oil circular API service symbol. For recommended engine oil, see “Specifications.” P. 137 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MB ●...
  • Page 75 Brake Fluid Recommended Coolant Do not add or replace brake fluid, except in an Pro Honda HP Coolant is a pre-mixed solution emergency. Use only fresh brake fluid from a of antifreeze and distilled water. sealed container. If you do add fluid, have the...
  • Page 76 Maintenance Fundamentals Crankcase Breather Tyres (Inspecting/Replacing) Checking the Air Pressure Service more frequently when riding in rain, at Visually inspect your tyres and use an air full throttle, or after the scooter is washed or pressure gauge to measure the air pressure at overturned.
  • Page 77 Maintenance Fundamentals Inspecting for Abnormal Wear WARNING Inspect the tyres for Riding on tyres that are excessively signs of abnormal wear worn or improperly inflated can cause a on the contact surface. crash in which you can be seriously hurt or killed.
  • Page 78 Always use the size and type of tyres Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tyre is installed.
  • Page 79 Maintenance Fundamentals Air Cleaner This scooter is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 80: Tool

    Tool The tool kit is in the centre compartment. P. 56 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. 10 × 12 mm Open end wrench ● 10 × 14 mm Open end wrench ●...

  • Page 81: Removing & Installing Body Components

    Removing & Installing Body Components Battery Remove the connectors from the battery holder. Remove the battery holder by removing Bolts Battery holder the bolts. Disconnect the negative - terminal from Connectors the battery. Disconnect the positive + terminal from the battery. Remove the battery taking care not to drop the terminal nuts.

  • Page 82: Centre Lower Cover

    Removing & Installing Body Components Centre Lower Cover Centre Lower Cover Tabs A Clips Prongs Centre upper cover Pull down the centre upper cover for releasing the tabs A, and remove the Removal centre upper cover. Open the seat. P. 54 Remove the clips.
  • Page 83 Removing & Installing Body Components Centre Lower Cover Tabs B Tabs B Tabs B Tabs B Screws B Screw A Clip Clip Screw A Remove the screws A and clips. P. 80 Centre lower cover Remove the centre lower cover by releasing the screws B, tabs B.

  • Page 84: Clip

    Removing & Installing Body Components Clip Clip Removal Press down on the centre pin to release the lock. Pull the clip out of the hole. Centre pin Installation Push the bottom of the centre pin. Insert the clip into the hole. Press down on the centre pin to lock the clip.

  • Page 85: Spark Plug

    Spark Plug Checking Spark Plug Remove the spark plug using a suitable spark plug wrench. For the recommended spark plug, see “Specifications.” P. 137 Use only the recommended type of spark plug in the recommended heat range. NOTICE Using a spark plug with an improper heat range can cause engine damage.
  • Page 86 Spark Plug Checking Spark Plug Check the spark plug gap using a wire- Tighten the spark plug: type feeler gauge. If the old plug is good: ● If adjustment is necessary, bend the 1/8 turn after it seats side electrode carefully. If installing a new plug, tighten it twice ●...

  • Page 87: Engine Oil

    Engine Oil Checking the Engine Oil Upper level If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes. Place your scooter on its centre stand on Lower level a firm, level surface.
  • Page 88 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. level mark, add the recommended engine oil.
  • Page 89 Changing Engine Oil & Filter Changing the oil and filter requires special tools. We recommend that you have your scooter serviced by your dealer. Use a new Honda Genuine oil filter or Drain bolt equivalent specified for your model. Sealing...
  • Page 90 Engine Oil Changing Engine Oil & Filter Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 25 N·m (2.5 kgf·m, 18 lbf·ft) Fill the crankcase with the recommended oil ( P. 70, P. 137) and install the oil fill cap/dipstick.

  • Page 91: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your scooter inspected by Check the coolant level in the reserve tank your dealer. while the engine is cold. Adding Coolant Place your scooter on its centre stand on a firm, level surface.
  • Page 92 Coolant Changing Coolant Remove the reserve tank cap and add Reserve tank lid fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. Install the parts in the reverse order of removal.

  • Page 93: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or both the brake levers freeplay becomes excessive, Place your scooter in an upright position inspect the brake pads for wear. on a firm, level surface. If the brake pads are not worn, you most Check that the brake fluid reservoir is likely have a leak.
  • Page 94 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from rear Check the condition of the brake pad wear Rear right of the scooter. indicators. If necessary have the pads replaced by your The pads need to be replaced if a brake pad dealer.

  • Page 95: Side Stand

    Side Stand Checking the Side Stand Sit on the scooter and raise the side stand. Start the engine. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn't stop, have your scooter inspected by your dealer.

  • Page 96: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the scooter inspected by your dealer.

  • Page 97: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube and Crankcase drain deposits. breather tube Reinstall the crankcase breather tube.

  • Page 98: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlights for proper alignment. Turn the screw in or out as necessary using provided Phillips screwdriver ( P. 76). Obey local laws and regulations. Screw Lower Raise...

  • Page 99: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension NOTICE Do not turn the adjuster beyond its limits. Spring Preload Adjust both left and right shock absorbers to the same spring preload. You can adjust the spring preload by the adjuster to suit the load or the road surface.

  • Page 100: Other Replacement

    Key Battery with a protective cloth into the slit. Wrap a coin or a screwdriver with a If the Honda SMART Key indicator flashes 5 protective cloth to prevent scratching times when the ignition switch is turned to the Honda SMART Key.
  • Page 101 Other Replacement Replacing the Honda SMART Key Battery WARNING Upper case Battery Chemical Burn Hazard: do not swallow battery. If swallowed, the battery can cause Protective cloth severe internal burns and even death. • Keep battery away from children and battery compartment securely closed.

  • Page 102: Troubleshooting

    Intermittently ..........P. 120 Torque Control Indicator......... P. 103 Honda SMART Key Indicator......P. 104 When the Honda SMART Key System Does Not Operate Properly........... P. 105 Unlock the Seat in an Emergency ....P. 107 Unlock the Ignition Switch in an...

  • Page 103: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 46 sequence.

  • Page 104: Overheating

    Overheating The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. Coolant temperature gauge needle enter Transport your scooter to your dealer. ● the H (Hot) range. If the fan is operating: Acceleration becomes sluggish.

  • Page 105: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your scooter may have a leak or another serious problem. Have your scooter inspected by If the low oil pressure indicator comes on, your dealer.

  • Page 106: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. If the indicator operates in one of the The ABS indicator may flash if you turn the following ways, you may have a serious rear wheel while the rear wheel is lifted off...

  • Page 107: Torque Control Indicator

    Warning Indicators On or Flashing Torque Control Indicator Torque Control Indicator Even when the Torque Control indicator is on, your scooter will have normal riding ability without Torque Control function. If the indicator operates in one of the When the indicator comes on while the following ways, you may have a serious Torque Control is in operation, you will problem with the Torque Control.

  • Page 108: Honda Smart Key Indicator

    Honda SMART Key stops after turning locked. the ignition switch to the (On) position. It is probably caused by the following: If you do not have the Honda SMART Key, Strong radio waves or noise are affecting ● the ignition switch can be unlocked in the system another way.

  • Page 109: When The Honda Smart Key System Does Not Operate Properly

    When the Honda SMART Key System Does Not Operate Properly When the Honda SMART Key system does Check that there is no communication ● not work properly, perform the following. failure in the Honda SMART Key system. Check that the Honda SMART Key system The Honda SMART Key system uses low- ●...
  • Page 110 When the Honda SMART Key System Does Not Operate Properly Check that a registered Honda SMART Check the battery condition and battery ● ● Key is used. lead in your scooter. Use a registered Honda SMART Key. Check the battery and battery terminals. If The Honda SMART Key system cannot be the battery is weak, contact your dealer.

  • Page 111: Unlock The Seat In An Emergency

    Unlock the Seat in an Emergency The seat lock can be unlocked by using the Emergency seat opener emergency key. Projection Open Remove the bulb maintenance lid. P. 114 Align the projection of the emergency key with the slot of the emergency seat opener, and turn the emergency key counterclockwise.

  • Page 112: Unlock The Ignition Switch In An Emergency

    Unlock the Ignition Switch in an Emergency Set up to ID number input mode Hook Use the emergency key to open the seat. P. 107 Blue dummy coupler Remove the centre lower cover. P. 78 Pull out the EM mode connector from the battery holder.
  • Page 113 Unlock the Ignition Switch in an Emergency ID number input Example: To input “0”, wait for 5 seconds without ● You can input your ID number by pressing pushing the ignition switch when the the ignition switch when the ignition switch is ignition switch ring comes on.
  • Page 114 After the last ID number is inputted, through, After the last ID number is inputted, the the ignition switch ring and Honda SMART Key ignition switch ring and Honda SMART Key Indicator will flash every 2 seconds until the EM Indicator will flash every second until the EM mode coupler is removed.

  • Page 115: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your scooter with a temporary We recommend you have this type of service tyre repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.

  • Page 116: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the scooter before Turn the ignition switch to the (Off) or charging.
  • Page 117 Electrical Trouble Burned-out Light Bulb Headlight/Position Lights Brakelight/Taillight Brakelight/Taillight Headlight The brakelight/taillight uses several LEDs. If there is an LED which is not turned on, see your dealer for servicing. Position lights The headlight/position lights use several LEDs. If there is an LED which is not turned on, see your dealer for servicing.
  • Page 118 Electrical Trouble Burned-out Light Bulb Right Front Turn Signal Bulb Remove the bulb maintenance lid by releasing the tabs. Bulb maintenance lid Turn the socket counterclockwise and pull it out. Slightly press the bulb in and turn it counterclockwise. Install a new bulb and parts in the reverse order of removal.
  • Page 119 Electrical Trouble Burned-out Light Bulb Left Front Turn Signal Bulb Open the front box lid. P. 57 Remove the inner pocket by removing the Inner pocket Screw screw and clips. P. 80 Turn the socket counterclockwise and pull it out. Slightly press the bulb in and turn it Bulb counterclockwise.
  • Page 120 Electrical Trouble Burned-out Light Bulb Rear Turn Signal Bulb Open the seat. P. 54 Remove the rear bulb maintenance lid by The right and left rear turn signal bulbs can removing the clips. P. 80 be removed in the same manner. Turn the socket counterclockwise and pull Bulb Rear bulb...
  • Page 121 Electrical Trouble Burned-out Light Bulb License Plate Light Bulb Bulb Cover packing Screws License plate light cover Remove the screws, license plate light cover and cover packing. Pull out the bulb without turning it. Install a new bulb and parts in the reverse order of removal.

  • Page 122: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Remove the centre lower cover. P. 78 Open the fuse box covers. Pull the main fuse B, main fuse C and Before handling fuses, see “Inspecting and other fuses out one by one with the fuse Replacing Fuses.”...
  • Page 123 Electrical Trouble Blown Fuse Main fuse A Remove the centre lower cover. P. 78 Disconnect the wire connector of the Wire connector Starter magnetic starter magnetic switch. switch Pull the main fuse A out and check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating.

  • Page 124: Unstable Engine Operation Occurs Intermittently

    Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your scooter. If unstable engine operation occurs even if sufficient fuel is available, have your scooter inspected by your dealer as soon as possible.

  • Page 125: Information

    Information Keys..............P. 122 Instruments, Controls, & Other Features... P. 126 Caring for Your Scooter......... P. 127 Storing Your Scooter........P. 130 Transporting Your Scooter ......P. 131 You & the Environment ......... P. 132 Serial Numbers ..........P. 133 Fuels Containing Alcohol ......

  • Page 126: Keys

    Keys Keys Emergency Key The emergency key is used for an emergency. To unlock the seat. P. 107 ● To unlock the ignition switch. P. 108 ● Do not store the emergency key in any compartment. Emergency key...
  • Page 127 ● heavy objects on them. Protect the Honda SMART Key from direct ● The ID number of the Honda SMART Key is on sunlight, high temperature, and high the ID tag. You can also unlock the ignition humidity. switch by inputting the ID number.
  • Page 128 ● Do not wash in the ultrasonic cleaner. the Honda SMART Key system. ● If fuel, wax, or grease adhere to the Honda ● SMART Key, wipe it off immediately to avoid To get an additional Honda SMART Key, take cracking or warping.
  • Page 129 Keys EU Directive South Africa only Singapore only This Honda SMART Key system complies with the RE (Radio Equipment) Directive (2014/53/ EU). Morocco only The declaration of conformity to RE Directive is provided to the owner at the time of purchase.

  • Page 130: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeters return to 0.0 when each read- out exceeds 999.9. Ignition Switch Document Bag Leaving the ignition switch in the (On) position The owner’s manual, registration, and insurance with the engine stopped will drain the battery.

  • Page 131: Caring For Your Scooter

    Frequent cleaning and polishing is important to After the scooter dries, lubricate any moving ensure the life of your Honda. A clean scooter parts. makes it easier to spot potential problems.
  • Page 132 Caring for Your Scooter Do not direct water at the air cleaner: Washing Precautions ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 133 Caring for Your Scooter Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, The exhaust pipe and muffler are stainless steel mud, or road salt. Clean aluminium parts but may become stained by mud or dust. regularly and follow these guidelines to avoid To remove mud or dust, use a wet sponge and scratches:...

  • Page 134: Storing Your Scooter

    Storing Your Scooter Storing Your Scooter After removing your scooter from storage, inspect all maintenance items required by the If you store your scooter outdoors, you should Maintenance Schedule. consider using a full-body motorcycle cover. If you won't be riding for an extended period, follow these guidelines: Wash your scooter and wax all painted ●...

  • Page 135: Transporting Your Scooter

    Transporting Your Scooter Transporting Your Scooter If your scooter needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your scooter with a wheel or wheels on the ground.

  • Page 136: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a scooter can be enjoyable, containers and take them to a recycling centre. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 137: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your scooter and are required in order to register your scooter. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Frame number Engine number...

  • Page 138: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 139: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 140: Specifications

    Specifications Main Components ■ Displacement 279 cm (17.0 cu-in) Overall length 2,130 mm (83.9 in) Bore x stroke 72.0 x 68.6 mm (2.83 x 2.70 in) Overall width 730 mm (28.7 in) Compression ratio 10.5:1 Unleaded petrol Overall height 1,195 mm (47.0 in) Fuel Recommended: 91 RON or higher Wheelbase...
  • Page 141 Spark plug gap 0.8 - 0.9 mm (0.03 - 0.04 in) Tyre size Rear 130/70R16M/C 61S Idle speed 1,500 ± 100 rpm Honda 4-stroke motorcycle oil API Service Front Bias-ply, tubeless Tyre type Classification SG or higher, excluding oils Rear Radial, tubeless Recommended marked as “Energy Conserving”...
  • Page 142 Specifications Bulbs Torque Specifications ■ ■ Headlight Oil filter 26 N·m (2.7 kgf·m, 19 lbf·ft) Position light Engine oil drain bolt 25 N·m (2.5 kgf·m, 18 lbf·ft) Brakelight/Taillight Front turn signal 12 V-21 W × 2 Rear turn signal 12 V-21 W × 2 License plate light 12 V-5 W Fuses...

  • Page 143: Index

    Index ABS (Anti-lock Brake System) ....12, 102 Caring for Your Scooter ....... 127 ABS (Anti-lock Brake System) Catalytic Converter........135 Indicator ..........30, 102 Centre Compartment........56 Accessories ............16 Centre Lower Cover......... 78 Accessory Socket ..........53 Clock ............. 21, 27 Air Temperature Gauge ......
  • Page 144 Helmet Holder..........55 Starting ..............46 High Beam Indicator........30 Stop Switch..........32, 126 Honda Selectable Torque Control..15, 45 Environment ........... 132 Honda SMART Key ........123 Honda SMART Key Battery ......96 Honda SMART Key Indicator....31, 104 Flooded Engine ..........
  • Page 145 Instruments ............20 Engine ............70, 83 OIL CHANGE indicator ......21, 22 Overheating ............ 100 Emergency Key..........122 Honda SMART Key ........35, 123 Parking ............... 13 Parts Location........... 18 Labels..............6 Passing Light Control Switch ......32 Load Limits ............17 Petrol............
  • Page 146 Removal Storage Battery..............77 Centre Compartment........56 Centre Lower Cover .......... 78 Document Bag............ 56 Clip................. 80 Front Box.............. 57 Repair Kit ............111 Owner’s Manual..........126 Riding Precautions .......... 12 Rear Carrier ............58 Shopping Hook ..........58 Tool Kit..............56 Safety Precautions...........
  • Page 147 Tyres Air Pressure ..........72, 137 Puncture............. 111 Replacing ............ 72, 111 Warning Indicators On or Flashing ... 101 Washing Your Scooter........127 Weight Limit..........17, 136...
  • Page 149 32K53L20 XXX.XXXX.XX.K 00X32-K53-L200 PRINTED IN XXXXX...

This manual is also suitable for:

Sh300i

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