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OPERATION, SAFETY & INSTALLATION MANUAL
This operations manual is for the Picote Brush Coating ™ System using the Mini Coating Pump and covers the
equipment as well as the application process including the DC1000E 100% Solids Epoxy and Fast Cure Resins.
Picote Solutions Oy Ltd
MINI CLEANER
MINI CLEANER
MINI COATING PUMP
MINI MILLER 8/16 | MINI MILLER +C 8/16
MINI MILLER 8/16 | MINI MILLER +C 8/16
These instructions are for your personal safety. Always ensure that you have
read and understood these instructions before using the Picote Brush Coating ™
System.
DC1000E Resin Certifications
www.picoteinstitute.com
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Table of Contents
Related Manuals for PICOTE Mini Coating Pump
Summary of Contents for PICOTE Mini Coating Pump
- Page 1 OPERATION, SAFETY & INSTALLATION MANUAL This operations manual is for the Picote Brush Coating ™ System using the Mini Coating Pump and covers the equipment as well as the application process including the DC1000E 100% Solids Epoxy and Fast Cure Resins.
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Page 2: Table Of Contents
Safety Information General Machine Safety Information Environmental, Transport, Storage & Disposal CE Declaration of Conformity WRc, ASTM & NSF 61-5 Approvals & Certifications Picote Mini Coating Pump Intended Use Picote Millers Required Parts Preparing the Original Pipe for Coating Coating System Assembly:... -
Page 3: Safety Information
Suitable respirator to prevent any dust or fumes being inhaled or consumed, which could cause occupational asthma or dermatitis. Picote Solutions Oy Ltd www.picoteinstitute.com... -
Page 4: General Machine Safety Information
Do not stand on the machine. 13. Only use this machine with the accessories and spare parts offered by the Picote Solutions. Accessories and spare parts should only be used in the manner intended and as described by Picote Solutions. - Page 5 24 hours before use. If the Mini Coating Pump or Picote Miller has been stored for long periods of time (over 2-3 months), it should be checked and tested according to the maintenance programme before use.
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Page 6: Ce Declaration Of Conformity
CE DECLARATION OF CONFORMITY SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE We Picote Solutions Oy Ltd as the responsible manufacturer, declare that the following Picote Solutions Oy Ltd machine: Mini Coating Pump is of series production and Conforms to the following EU Directive:... -
Page 7: Picote Mini Coating Pump
PICOTE MINI COATING PUMP SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE General Description Power Cord Resin Supply Hose Delivery Hose Motor Resin Cup Location Speed Control Reverse/Forward On/Off Button Release, locks pump to Miller Locking Operator Control Button (LOC) -
Page 8: Intended Use
PICOTE MINI COATING PUMP SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Intended Use This machine is intended for the following uses: Coating pipes from DN32-DN150 / 1. ’’- 6’’ Cleaning sewers and drains with a degreaser. Always follow the manufacturer’s instructions when installing and using the machine with accessories. -
Page 9: Picote Millers
PICOTE MILLERS | 8mm (1/3”) Shaft SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE WARNING Note: Mini Coating Pump can also be used with the Mini Cleaner, Battery Mini Cleaner, Mini Cleaner +C, Please refer to the Mini Miller manual... - Page 10 (e.g. Cutter or Grinding Mini Coating Pumps have been pre-set by the manufacturer Picote Solutions accepts no liability for failures or accidents caused by tampering with or changing of the manufacturer settings. The control box has been pre-programmed and requires no additional adjustments.
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Page 11: Required Parts
Mini Miller spare shaft, 8mm 17.5 metres /57.4ft with thick outer casing 9123050001 Shaft connector Necessary if attaching a shaft extension 2220100007 Hose Connector with two hose clamps (11 & 13mm) 93212321085 Sleeve 2 Plastic for 8mm thick casing Picote Solutions Oy Ltd www.picoteinstitute.com... - Page 12 220mm 8.⅝” for DN200 8” pipe 8mm/ ⅓’’ shaft 900000338 Brush Stopper 8mm Extra stopper to secure brush 5. PICOTE 100% SOLIDS EPOXY 2110001001 Picote Dual Color Resin Kit, 6 Cartridge Kit (3 White, 3 5.58kg / 12lbs Dark Grey) with 8 Tips & 3 Nuts.
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Page 13: Preparing The Original Pipe For Coating
For pipe with excessive build-up of fats, oils or grease (FOG) a degreaser may be necessary. This can be pumped into the pipe during cleaning if necessary using the coating pump system and Eco-friendly degreasing agent. Picote Solutions Oy Ltd www.picoteinstitute.com... - Page 14 STEP 3 The pipe MUST be dry before continuing with the coating setup. Use the Picote Heater to expedite the process. Once the original pipe is completely clean, move on to...
- Page 15 COATING SYSTEM ASSEMBLY — THE PUMP COATING SYSTEM ASSEMBLY| THE PUMP SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Required Tools & Parts Mini Coating Pump Nut Driver 7mm Picote Hose Lube Resin Cup Delivery Hose (black) Resin Supply Hose (red) Hose Clamps 11mm &...
- Page 16 Insert hose connectors and rotate notched surface up while following the natural STEP 3 curve of the hose. Ensure hose clamps are facing outward and inward. Once positioned properly tighten the hose clamps. This is important when installing into the pump housing. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 17 Tip! Silicone grease will make the process easier. STEP 6 Slide second connector into the top key-way. Note: light pressure will be needed to pull the top connector into the key-way. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 18 This allows the hose to always return to the centre after the rollers pass over it. STEP 9 Close housing door to secure connectors. The Pump door should remain closed at all times during the coating process! Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 19 One end will require a 45 degree angle and the other should be a square cut. STEP 12 Attach the square end of the hose to the top hose connector on pump using a small hose clamp. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 20 SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE STEP 13 Take the 45 degree end and place in the resin cup at the back of the pump. Run the hose through the retaining holes on the back of the pump. Picote Solutions Oy Ltd www.picoteinstitute.com...
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Page 21: Coating System Assembly
Risk of serious injury from rotating parts! Have extra brush stoppers and hose connectors available. • Use an angle grinder or portable band saw to cut Miller shaft if necessary. • Have a roll of PVC tape available. • Picote Solutions Oy Ltd www.picoteinstitute.com... - Page 22 200mm (8”) 175mm (7”) 25-50mm (1-2”) ** If coating pipe diameters > DN150 (6") use the Picote Maxi Coating Pump Always use a sleeve on the outer casing of the miller shaft. Attach the smaller brush STEP 2 against the sleeve leaving roughly 6mm / /4”...
- Page 23 This will allow for flexibility around bends. ONCE THE BRUSHES ARE ASSEMBLED, MOVE ON TO THE DELIVERY HOSE AND CAMERA SET UP. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 24 COATING SYSTEM ASSEMBLY | DELIVERY HOSE & CAMERA SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Required Tools & Parts: DELIVERY HOSE PVC TAPE CAMERA NUT DRIVER SCISSORS 11mm CLAMP Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 25 300mm / 1ft away, place a second piece of tape securing the delivery hose to the shaft. STEP 2 Attach the camera head 100-200mm / 4-8’’ behind the sleeve bearing. Watch your camera screen to ensure that you have full view of the brush. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 26 STEP 4 Once the camera is secure, insert the brushes in to the pipe opening. Push in about 500mm / 18” and tape camera, delivery hose and miller cable together. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 27 (square cut) and attach to the bottom connector on the pump. Secure with a hose clamp. ONCE THE DELIVERY HOSE & CAMERA ARE SET UP, YOU CAN NOW BEGIN PREPARING THE RESIN. Picote Solutions Oy Ltd www.picoteinstitute.com...
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Page 28: Preparing The Resin
PREPARING THE RESIN SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Required Tools & Parts: MINI COATING PUMP PICOTE DUAL COLOUR 100% SOLIDS EPOXY SMART MIXER & STATIC MIXING TIP NITRILE GLOVES RESIN CUP & BAG SCISSOR STYLE TUBING CUTTERS... - Page 29 (A) The Mini Miller and Pump are ON. (B) The Speed of the Mini Miller is set to 950 to 1100 rpm (speed dial 2-3). (C) The Speed of the Pump is set to full speed. (D) The Pump is set to rotate clockwise. Picote Solutions Oy Ltd www.picotesolutions.com www.picoteinstitute.com Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 30 Remove the nut(1) and cartridge cap(2), and set aside for later. Cut the mixer tip back two notches. This will improve the flow of resin and allow for cleaner operation of the Smart Mixer during operation. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 31 Once resin flows into the tip, slowly dose a small amount of resin (no more than 30g / 1 oz) into a cup or cartridge bag and dispose of. This ensures the resin is mixed properly. Picote Solutions Oy Ltd www.picoteinstitute.com...
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Page 32: Operating The Coating System
OPERATING THE COATING SYSTEM SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Required Tools & Parts: MINI COATING PUMP DUAL COLOUR 100% SOLIDS EPOXY RESIN SMART MIXER NITRILE GLOVES SCISSOR STYLE TUBING CUTTERS TOWELS ACETONE WASTE BIN CHEMICAL SPILL KIT BEFORE BEGINNING PREPARATION •... - Page 33 The Picote Delivery Hose Lube should added to a spray bottle to be easily applied to the outside of the line set. Lightly coat the line set as it is being pushed into the pipe.
- Page 34 Also, watch the bead of the resin around the edge of the brush. Pull slowly and evenly for 1m / 3ft. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 35 To speed up drying time, twenty (20) minutes after the first coat is complete apply STEP 7 heat using the Picote Heater to the pipe before starting the next coat. Please have a look at page 42 for more information about additional coats.
- Page 36 Dual Colour Method: Apply over existing colour with new colour. Verify that resin has STEP 9 been applied everywhere. The Dual Colour Method allows for clear visual verification during application that resin has been evenly distributed everywhere. Picote Solutions Oy Ltd www.picoteinstitute.com...
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Page 37: Cleaning Up The Coating System
Have plenty of gloves, towels, rags, acetone and a spill kit available in case of spills • or accidents. Have buckets ready for cleaning the brushes and camera. • Have a roll of PVC or duct tape and a large waste bin nearby. • Picote Solutions Oy Ltd www.picoteinstitute.com... - Page 38 STEP 2 Wipe the camera head and the Miller shaft clean with an acetone soaked rag. STEP 3 Cut away tape then recoil the cleaned camera and miller cables into their holders. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 39 Wipe down the delivery hose so as not to make a mess and remove the pump hose from the housing. STEP 6 Carefully remove the suction hose from the cup and wipe down the end. Watch for drips and tape the end closed if necessary. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 40 Remove hose clamps and carefully cut away hoses and dispose of them. STEP 9 Hose connectors can be cleaned with acetone and a small wire brush or cotton swab, or they can be allowed to cure and drilled out later. Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 41 Follow instructions from coating resin MSDS. NOTE! Mixed resin will generate heat while curing. Do not add large amounts of mixed resin inside the waste bags before it has cured and keep the resin in well ventilated location while curing. Picote Solutions Oy Ltd www.picoteinstitute.com...
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Page 42: Curing & Additional Coats
Cure time: approximately 3 hrs at +21 C / 70 HEAT CURING: Cure time: approximately 1.5 to 2 hrs if Picote Heater is used. When adding heat the pipe should never exceed a constant temperature of +65 C / 150 ADDITIONAL COATS Refer to the chart below to determine the recommended number of coats to apply. - Page 43 SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE This operations manual is for the Picote Brush Coating ™ System using the Mini Coating Pump with the DC1000E Epoxy. For information on the Fast Cure Resin please visit the Resources section of the Picote Institute.
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Page 44: Maintenance
See relevant Miller operating manual, available from the Picote Institute. The flexible shaft is pre-treated with Picote Flexible Shaft Lubricant and the casing replaced prior to shipping. Always inspect the condition and apply oil between the flexible shaft and its outer casing when required. - Page 45 Condition of hose connectors I: Inspect, fix or replace if needed. P: Perform, replace if needed. R: Replace WARRANTY PERIODS Service Period 3 months 6 months months Pump & spare parts, except Electric motors Service Centre repair work Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 46 Did it help? help? corrections according to instructions Coating Pump is OK! If there is problem that you cannot resolve with this manual, please consult your Picote Reseller or Picote Solutions at claims@picotesolutions.com Picote Solutions Oy Ltd www.picoteinstitute.com...
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Page 47: Troubleshooting Fault Codes List
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE TROUBLE SHOOTING The control box of the Mini Coating Pump will show fault codes according to different problems which the machine may encounter during use. Please check from the list below the most common fault codes of the control box. -
Page 48: Warranty Policy & Procedure
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Limited Warranty: Picote warrants to the original End User that the Product purchased by such End User will operate in accordance with, and substantially conform to their published specifications when shipped or otherwise... -
Page 49: Training & Certification
Certified Installer Training for either the Picote Mini Coating Pump or Mini Coating Pump (or both) you will be able to offer a 10 year warranty on the Picote 100% Solids Epoxy Resin when you meet the outlined criteria. This provides assurance for the end-user as well as an advantage when you tender for work. - Page 50 Revision number: Rev. 2 Date: JUN 2021 Author: Ville Hukkanen Please Contact: Accepted: Dawn Greig 250621 Your Reseller / Salesperson or Picote www.picotesolutions.com Production & R&D International Offices Technical Support Finland. United Kingdom. USA. support@picotesolutions.com Pienteollisuustie 24 06450 Porvoo, Finland support@picotesolutions.com...
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