Table of Contents
Advertisement
Quick Links
OPERATION, SAFETY & INSTALLATION MANUAL
This operations manual is for the Picote Brush Coating
equipment as well as the application process including the DC1000E 100% Solids Epoxy and Fast Cure Resins.
Picote Solutions Oy Ltd
System using the Maxi Coating Pump and covers the
These instructions are for your personal safety. Always ensure that you
have read and understood these instructions before using the equipment.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
DC1000E Resin Certifications
www.picoteinstitute.com
Advertisement
Table of Contents
Troubleshooting
Subscribe to Our Youtube Channel
Related Manuals for PICOTE MAXI COATING PUMP
Summary of Contents for PICOTE MAXI COATING PUMP
- Page 1 OPERATION, SAFETY & INSTALLATION MANUAL This operations manual is for the Picote Brush Coating System using the Maxi Coating Pump and covers the equipment as well as the application process including the DC1000E 100% Solids Epoxy and Fast Cure Resins.
-
Page 2: Table Of Contents
Safety Information General Machine Safety Information Environmental, Transport, Storage & Disposal CE Declaration of Conformity ASTM & NSF 6.5 Approvals & Certifications Picote Maxi Coating Pump Picote Millers Required Parts Preparing the Original Pipe for Coating Coating Assembly: The Pump Coating Assembly: The Brushes Coating Assembly: Delivery Hose &... -
Page 3: Safety Information
Suitable eye protection to protect against injuries and chemicals from irritating eyes. Suitable heat resistant gloves. Do not use gloves which can become entangled. Suitable respirator to prevent any dust or fumes being inhaled or consumed, which could cause occupational asthma or dermatitis. Picote Solutions Oy Ltd www.picoteinstitute.com... -
Page 4: General Machine Safety Information
Do not stand on the machine. 13. Only use this machine with the accessories and spare parts offered by the Picote Solutions. Accessories and spare parts should only be used in the manner intended and as described by Picote Solutions. -
Page 5: Environmental, Transport, Storage & Disposal
The best way to store the machines is using the same box that the machine has been shipped in. If the Maxi Coating Pump or Picote Miller has been stored in an environment colder than +10°C or 50°F , the machine should be stood at room temperature for 24 hours before use. -
Page 6: Ce Declaration Of Conformity
CE DECLARATION OF CONFORMITY SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE We Picote Solutions Oy Ltd as the responsible manufacturer, declare that the following Picote Solutions Oy Ltd machine: Maxi Coating Pump is of series production and Conforms to the following EU Directive:... -
Page 7: Picote Maxi Coating Pump
PICOTE MAXI COATING PUMP SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE General Description Power Cord Resin Supply Hose Holder Motor Resin Cup Location Speed Control Reverse/Forward On/Off Button Release, locks pump to Miller Locking Operator Control Button (LOC) Pump Housing... - Page 8 PICOTE MAXI COATING PUMP SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Intended Use This machine is intended for the following uses: Coating pipes from DN70-300 (3-12”). Cleaning sewers and drains with a degreaser. Always follow the manufacturer’s instructions when installing and using the machine with accessories.
-
Page 9: Picote Millers
Refer to Miller Operation Manuals Note: The Maxi Coating Pump is used with the Midi Cleaner, Super Midi, and Maxi Millers. If using a Picote Miller, please read and follow that Millers’ Safety and Operation Manual. - Page 10 110v 152 lb When is use, always lay the machine down horizontally on the floor as shown above. When not in use, some non-hazardous Picote Flexible Shaft Lubricant might leak from the hand guard. POWER SUPPLY VOLTAGE Ensure that the supply voltage is The machine should be connected only to a power correct.
-
Page 11: Required Parts
REQUIRED PARTS CONTINUED SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE for US for EU, AUS for UK Picote Solutions Oy Ltd www.picoteinstitute.com... - Page 12 REQUIRED PARTS CONTINUED SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 13 Have plenty of rags for the clean-up process. Acetone Rags & Bucket with Lid Nitrile Gloves Razor Knife Spare Hose Clamps 7mm Nut Driver for Hose Clamps Scissors 3, 5, 6mm Hex Key for Screws Picote Solutions Oy Ltd www.picoteinstitute.com...
-
Page 14: Preparing The Original Pipe For Coating
Picote Smart Cutter grinding panel, then flushed with water and dried. For PVC pipes, use PVC versions of these chains (c) and/or thoroughly abrade with Picote Smart Cutter grinding panels (e) followed by a wire brush (d) to remove dust & other remaining particles. -
Page 15: Coating Assembly: The Pump
COATING SYSTEM ASSEMBLY| THE PUMP SETTING UP MAXI COATING PUMP SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Required Tools & Parts • Maxi Coating Pump • Nut Driver • Picote Hose Lube •... - Page 16 COATING SYSTEM ASSEMBLY| THE PUMP SETTING UP MAXI COATING PUMP CONTINUED SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE STEP 1 Assemble the black resin pump hose by inserting a hose connector on each end.
- Page 17 COATING SYSTEM ASSEMBLY| THE PUMP SETTING UP MAXI COATING PUMP CONTINUED SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Next reinstall and tighten the locking blocks making STEP 3 sure the pump hose connectors are positioned properly.
- Page 18 COATING SYSTEM ASSEMBLY| THE PUMP SETTING UP MAXI COATING PUMP CONTINUED SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Place the cover plate back on the pump housing, STEP 5 ensuring the cover is flush and can be secured evenly all around.
-
Page 19: Coating Assembly: The Brushes
MAXI COATING PUMP | BRUSHES SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Before Beginning Assembly Required Tools & Parts: • Picote Coating Brushes (1 or 2) • Picote Brush Stopper • Picote Sleeve • 2.5mm Hex Key • Adjustable Wrench •... -
Page 20: Coating Assembly: Delivery Hose & Camera
Attach orange Delivery Hose to the flexible shaft casing 50 to 75mm (2-3”) behind the Miller Sleeve. Secure using PVC tape. Secure the delivery hose to the flexible shaft again by taping 250 to 300mm (10-12”) behind the first. Picote Solutions Oy Ltd www.picoteinstitute.com... - Page 21 Once the hose set-up is completely assembled and the brushes are pushed to the far end of the pipe to be coated, cut the orange Delivery Hose and attach it to the bottom hose connector. Secure with 2 hose clamps. Picote Solutions Oy Ltd www.picoteinstitute.com...
-
Page 22: Preparing The Resin
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE TIP: Resins have limited work time. • Higher temperatures will decrease the work time. • Maxi Coating Pump • If too cold, the resin may become difficult to pump. • DC1000E Dual Color 100% Solids Epoxy Resin •... - Page 23 1. The Miller and Pump are ON. 2. Speed of the Miller is set to 950 to 1100 rpm 3. Speed of the Maxi Coating Pump is set to full speed. 4. Maxi Coating Pump is set to rotate clockwise.
- Page 24 Once resin flows into the tip, slowly dose a small amount of resin (no more than 30g (1 oz) into a cup or empty cartridge bag and dispose. This ensures the resin is mixed properly. Picote Solutions Oy Ltd www.picoteinstitute.com...
-
Page 25: Operating The Coating System
• Heat the resin cartridges if the temperature is below +15°C (59°F). Picote Delivery Hose Lubricant: If the pipe has several bends that are difficult to navigate or if the coating assembly is difficult to push through the pipe, Picote Delivery Hose Lubricant can be used to reduce friction. - Page 26 MAXI COATING PUMP OPERATION CONTINUED SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE After priming the static mixing tip, allow the resin to begin filling the resin cup to no more than ⅓ full. Filling the cup too full will generate heat too quickly and reduce the overall working time.
- Page 27 Be especially careful around bends. STEP 7 To speed up drying time, twenty (20) minutes after the first coat is complete apply heat using the Picote Heater to the pipe before starting the next coat. Picote Solutions Oy Ltd...
- Page 28 MAXI COATING PUMP OPERATION CONTINUED SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE If the next coat is applied after 12 hours, the prior STEP 8 coat will need to be abraded with a Smart Cutter first to make sure that the layers bond well...
-
Page 29: Cleaning Up The Coating System
Have plenty of gloves, towels, rags, acetone and a spill kit available in case of spills or accidents. • Have buckets ready for cleaning the brushes and camera. • Have a roll of PVC or duct tape and a large waste bin nearby. Picote Solutions Oy Ltd www.picoteinstitute.com... - Page 30 CLEANING UP THE COATING SYSTEM CONTINUED SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE STEP 1 STEP 2 STEP 3 STEP 4 Picote Solutions Oy Ltd www.picoteinstitute.com...
- Page 31 NOTE! Mixed resin will generate heat while curing. Do not add large amounts of mixed resin inside the waste bags before it has cured and keep the waste resin in well ventilated location while curing. Picote Solutions Oy Ltd www.picoteinstitute.com...
-
Page 32: Curing & Additional Coats
Cure time: approximately 3-4 hrs at +21°C (70°F). HEAT CURING: Cure time: approximately 2 to 2.5 hrs if Picote Heater is used. When adding heat the pipe should never exceed a constant temperature of +65°C (150°F). Refer to the chart below to determine the recommended number of coats to apply. Additional coats should always be applied in contrasting layers. -
Page 33: Picote Epoxy Resin Information
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE This operations manual is for the Picote Brush Coating System using the Maxi Coating Pump with the DC1000E Epoxy. For information on the Fast Cure Resin please visit the Resources section of the Picote Institute... -
Page 34: Maintenance
CARING FOR THE FLEXIBLE SHAFT (Millers) See relevant Miller Operation & Safety Manual, available from the Picote Institute. The flexible shaft is pre-treated with Picote Flexible Shaft Lubricant and the casing replaced prior to shipping. Always inspect the condition and re-apply oil when required. -
Page 35: Troubleshooting Flowchart
Did it help? help? corrections according to instructions Coating Pump is OK! If there is problem that you cannot resolve with this manual, please consult your Picote Reseller or Picote Solutions at claims@picotesolutions.com Picote Solutions Oy Ltd www.picoteinstitute.com... -
Page 36: Troubleshooting Fault Codes List
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE TROUBLE SHOOTING The control box of the Maxi Coating Pump will show fault codes according to different problems which the machine may encounter during use. Please check from the list below the most common fault codes of the control box. -
Page 37: Warranty Policy & Procedure
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Limited Warranty: Picote warrants to the original End User that the Product purchased by such End User will operate in accordance with, and substantially conform to their published specifications when shipped or otherwise... -
Page 38: Training & Certification
30-50 years. When you successfully complete Picote Certified Brush Coating Installer Training, you will be able to offer a 10 year manufacturer backed product warranty on the Picote 100% Solids Epoxy Resin when you meet the outlined criteria. This provides assurance for the end-user as well as an advantage when you tender for work. - Page 39 Revision number: Rev. 4 Date: March 11, 2024 Author: Ville Hukkanen Accepted: support@picotesolutions.com Picote Solutions Oy Ltd www.picoteinstitute.com...
Need help?
Do you have a question about the MAXI COATING PUMP and is the answer not in the manual?
Questions and answers