Trailer Brakes; Safety Chains - Chevrolet 2004 Astro Owner's Manual

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If you'll be pulling a trailer that, when loaded, will weigh
more than 2,000 lbs. (900 kg.), be sure to use a
properly mounted, weight-distributing hitch and sway
control of the proper size. This equipment is very
important for proper vehicle loading and good handling
when you're driving. You should always use a sway
control if your trailer will weigh more than these limits.
You can ask a hitch dealer about sway controls.
Will you have to make any holes in the body of your
vehicle when you install a trailer hitch?
If you're using the wiring provided with the
factory-installed trailering package, you should not need
to make any holes in the body of your vehicle.
However, if you have an aftermarket hitch installed, you
may need to make holes in the body.
If you do, then be sure to seal the holes later when you
remove the hitch. If you don't seal them, deadly
carbon monoxide (CO) from your exhaust can get into
your vehicle as well as dirt and water. See "Carbon
Monoxide" under Engine Exhaust on page 2-26 .

Safety Chains

You should always attach chains between your vehicle
and your trailer. Cross the safety chains under the tongue
of the trailer to help prevent the tongue from contacting
the road if it becomes separated from the hitch.
Instructions about safety chains may be provided by the
hitch manufacturer or by the trailer manufacturer. Follow
4-40
the manufacturer's recommendation for attaching safety
chains and do not attach them to the bumper. Always
leave just enough slack so you can turn with your rig.
Never allow safety chains to drag on the ground.

Trailer Brakes

If your trailer weighs more than 1,000 lbs (450 kg)
loaded, then it needs its own brakes — and they must
be adequate. Be sure to read and follow the instructions
for the trailer brakes so you'll be able to install, adjust
and maintain them properly.
Your trailer brake system can tap into your vehicle's
hydraulic brake system, except:
Don't tap into your vehicle's brake system if the
trailer's brake system will use more than 0.02 cubic
inch (0.3 cc) of fluid from your vehicle's master
cylinder. If it does, both braking systems won't work
well. You could even lose your brakes.
Will the trailer parts take 3,000 psi (20 650 kPa) of
pressure? If not, the trailer brake system must not
be used with your vehicle.
If everything checks out this far, then make the
brake fluid tap at the port on the master cylinder that
sends fluid to the rear brakes. But don't use
copper tubing for this. If you do, it will bend and
finally break off. Use steel brake tubing.

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