Project Fire Zonecheck Retrofit ZC450-R50 Instruction Booklet

With key-switch (50-100mm)

Advertisement

Quick Links

Zonecheck®
Retrofit
with key-switch (50-100mm)
060a
ZC-RF-IB-04/21-08
B e
f o r
e in
a n
d is
it ia
t in
o la
g a
t e
fl o
a n
y a
w -
la r
s w
m s
it c
. O
h t
n c e
e s t
c o n
t e s
K e
t is
t a c
t a
c o m
y - s
p p
r o p
p le
w i t
t e
r ia
r e t
t e
c h
fi r e
u r n
t o
s a f
P u
's t a
e t y
m p
R u
n d
p e
n n
b y '
r s o
in g F lo w
-s w
p o
n n
e l
A c
it c
s it
ti v
h
io n
a te
d
V a
.
G r
lv e
S t a
o u
F a
p
n d
u lt
t e s
b y
t
2 2
0 V
A C
5 0
~
H z
S e
Z C
lf
K Y
S E
t e s
t
+ 4
4 (0
)1 8
8 9
2 7
1 2 7
1
in f
o @
p r o
je c
T e s
t fi r
t g
e .c
u id
o .u
e .
k
P r o
je c
t F
ir e
P r o
d u
c t s
L t d
Instruction Booklet

Advertisement

Table of Contents
loading

Summary of Contents for Project Fire Zonecheck Retrofit ZC450-R50

  • Page 1 Zonecheck® ZC-RF-IB-04/21-08 Retrofit with key-switch (50-100mm) f o r e in d is it ia t in o la fl o la r it c n c e e s t c o n t e s t is t a c c o m y - s r o p...
  • Page 2 Copyright This instruction booklet is property of Project Fire Products Ltd and must not be used or copied without its written permission. Information While every effort has been made to ensure that the information contained within this document is correct, Project Fire makes no guarantee for completeness or accuracy. Project Fire Products Ltd reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligation.
  • Page 3: Table Of Contents

    Contents Pre-checks Installation Commissioning Testing Orientation Typical connection Stand Alone wiring Additional wiring guidance Group wiring Flow-switch Wiring Dimensions Specifications Troubleshooting Important Information Standards & Approvals and Responsible Disposal Warranty & End of Life Cycle...
  • Page 4: Pre-Checks

    Pre-checks Before you install Zonecheck follow these simple steps. Open the box and remove all packaging. Check you have the correct sized mech tees. Check that there is a key-switch and key in the box. Please note that this version comes with a pair of Wieland connectors which come attached to the pump (see image below and refer to wiring instructions on page 07) Inspect the product to make sure it hasn’t been tampered with.
  • Page 5: Installation

    Installation Zonecheck should be installed by a competent fire sprinkler installer and a suitably qualified electrician. Contact building management to inform them of proposed works. Isolate and drain down selected zone. Marry the Zonecheck 450 Retro-fit up to the pipe around the flow-switch to make sure it will fit on facing the correct direction and in the correct orientation (page 05).
  • Page 6: Commissioning

    Commissioning Contact the responsible person to authorise a flow-switch test. Ensure the Zonecheck red and green valves are both open. Ensure pipework is fully vented using suitable vent valve Connect a hosepipe to the test-valve at the furthest point on the zone. Contract building management to authorise a flow-switch test.
  • Page 7: Testing

    Testing Test one Zonecheck Insert the key into the key-switch and turn to SELF TEST (the pump light will activate). When the flow-switch operates, the WATER FLOW light will activate (please wait for up to 30 seconds for the flow-switch to operate). Return to STANDBY position and remove the key.
  • Page 8: Orientation

    Orientation • The pump direction-of-flow arrow faces the opposite direction to the system flow. • The pump cartridge is always horizontal. FLOW-SWITCH ON UNDERSIDE OF PIPE PUMP NOT HORIZONTAL...
  • Page 9: Typical Connection

    Typical Connection A typical multi-occupancy Zonecheck Installation. For an example of a typical riser installation visit our website at www.projectfire.co.uk. (view from above) Zonevalve...
  • Page 10: Stand Alone Wiring

    Stand Alone Wiring Please note Zonecheck should be installed by a competent fire sprinkler installer and wired up by a qualified electrician. Switched Fused Spur Power Supply Key-switch WIELAN CONNECTORS (SUPPLIED) Grouping Fire Alarm/ Interface Device ZONECHECK PUMP Monitored Zone/ Isolation Valve (Optional) Flow-switch...
  • Page 11: Additional Wiring Guidance

    Additional Wiring Guidance Your Zonecheck will come with male/female connectors which are connected to the pump. Simply remove the free (female) side of the connector by using a terminal screwdriver (A). Remove the cover from the connector using a PH1 screwdriver to expose the terminals (B).
  • Page 12: Group Wiring

    Group Wiring Upto 25 Zonechecks can be tested simultaneously when the Zonecheck units are wired in parallel via interconnect by turning the master key-switch to GROUP TEST. The maximum cable distance of 300m should not be exceeded when grouping key-switches. MASTER KEY-SWITCH KEY-SWITCH 01 KEY-SWITCH 02...
  • Page 13: Flow-Switch Wiring

    Flow-switch Wiring Zonecheck should be installed by a competent fire sprinkler installer and wired up by a qualified electrician. The following diagrams show typical fire-alarm/interface connections for flow-switch end- of-line resistors. The wiring setup depends on the make and model of the fire panel used. Always refer to your specific fire-alarm panel instructions for more information.
  • Page 14: Dimensions

    Dimensions Please check your version of flow-switch (System Sensor or Potter) before referring to dimensions. Ø Model (nominal) CLEAR ZC450-R50 2” 5.2” 1.7” 8.3” 15.6” SPACE ZC450-R65 2½” 5.9” 2” 5.0” 15.6” ZC450-R80 3” 6.4” 2.2” 8.7” 15.6” ZC450-R100 4” 7.5”...
  • Page 15: Specifications

    Specifications Zonecheck Working Pressure Rating Water, 12 bar (175 psi) maximum Operating Temperature Range 0°C - 49°C (32°F – 120°F) Pipe Diameter 50, 65, 80, 100, 150 & 200 mm (2, 2½ 3, 4, 6 & 8“) Approvals LPCB, UL, FM and VdS Circulation Pump Operating Voltage 1~230v 50Hz...
  • Page 16: Troubleshooting

    It may take some time to fully remove the air from the pump impeller. Pump runs while in STANDBY. Key-switch has been incorrectly wired. Isolate the power then check the wiring diagram and rewire. If there is still a problem, contact technical support at Project Fire.
  • Page 17: Important Information

    Important Information • Zonecheck Retrofit should be installed by a competent fire sprinkler installer and wired up by a qualified electrician. • Ensure Zonecheck Retrofit is installed both mechanically and electrically commissioned and tested prior to leaving site. • Ensure protection to Zonecheck is employed whenever there is an extended period from installation to commissioning.
  • Page 18 LPCB, UL, FM and VdS. Responsible Disposal Project Fire recommend that the product needs to be disposed of correctly when the product reaches the end of its life cycle. Disposal of business or commercial waste should be in compliance and accordance with government guidance and regulations.
  • Page 19 Company’s negligence or fault. End of Life Cycle Project Fire recommend that at the end of the products life cycle the items need to be disposed of correctly: Disposal of business or commercial waste should be in compliance and accordance with government guidance and regulations.
  • Page 20 Project Fire Products Ltd Pasturefields Lane +44 (0)1889 271271 Hixon, Staffordshire support@projectfire.co.uk ST18 0PH, UK www.projectfire.co.uk...

Table of Contents