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F190-A
GENERAL PURPOSE INDICATOR WITH HIGH / LOW ALARMS
AND ANALOG OUTPUT
Signal input sensor: (0)4-20mA
Signal outputs: (0)4-20mA/ 0-10V ref. the value or percentage
Alarm outputs: maximum four alarm outputs
Options: Intrinsically Safe, Modbus communication, backlight
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries
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Table of Contents
Related Manuals for Fluidwell F190-A
Summary of Contents for Fluidwell F190-A
- Page 1 AND ANALOG OUTPUT Signal input sensor: (0)4-20mA Signal outputs: (0)4-20mA/ 0-10V ref. the value or percentage Alarm outputs: maximum four alarm outputs Options: Intrinsically Safe, Modbus communication, backlight F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
This unit must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). ▪ Do connect a proper grounding to the metal enclosure as indicated if the F190-A has an incoming power line which carries a 115-230V AC. The Protective Earth (PE) wire may never be disconnected or removed. -
Page 3: About The Operation Manual
This manual describes the standard unit as well as the available options. For additional information, please contact your supplier. A hazardous situation may occur if the F190-A is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this operating manual indicated by the pictograms: A "warning !"... -
Page 4: Table Of Contents
Safety rules and precautionary measures .................... 2 About the operation manual ......................... 3 Warranty and technical support ......................3 Contents manual ........................... 4 Introduction ........................6 1.1. System description of the F190-A ................6 Operational ........................8 2.1. General ........................8 2.2. Control panel ....................... 8 2.3. - Page 5 Page 5 Appendix A: Technical specification ....................41 Appendix B: Problem solving ......................44 Appendix C: Communication variables ....................45 Index of this manual ..........................48 Declaration of Conformity ........................49 FW_F190A_v1702_02_EN.docx...
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Page 6: Introduction
SYSTEM DESCRIPTION OF THE F190-A Functions and features The general-purpose indicator F190-A is a microprocessor driven instrument designed to display a process value or as a percentage as well as monitoring this value with four alarm values for a low- low, low, high and high-high alarm. - Page 7 Page 7 Configuration of the unit The F190-A was designed to be implemented in many types of applications. For that reason, a SETUP-menu is available to configure your F190-A according to your specific requirements. SETUP includes several important features, such as Span, measurement units, signal settings etc.
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Page 8: Operational
▪ Take careful notice of the " Safety rules, instructions and precautionary measures " in the front of this manual. This chapter describes the daily use of the F190-A. This instruction is meant for users / operators. 2.2. CONTROL PANEL The following keys are available: Fig. - Page 9 ▪ Display process value / percentage This is the main display information of the F190-A. After selecting any other information, it will always return to this main display automatically. The displayed information depends on the configuration setting. When "-------" is shown, the value is too high to be displayed.
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Page 10: Configuration
Operating Manual before carrying out its instructions. ▪ The F190-A may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. - Page 11 Page 11 Matrix structure of the SETUP-menu: SCROLLING THROUGH SETUP-MENU Selection function-group and function: SETUP is divided into several function groups and functions. Each function has a unique number, which is displayed below the word "SETUP" at the bottom of the display.
- Page 12 Page 12 To change or a select a value or value: To change a value, use to select the digits and to increase that value. To select a setting, both and can be used. When the new value is not valid, the increase sign or decrease-sign will be displayed while you are programming.
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Page 13: Overview Functions Setup Menu
Page 13 3.2.2. OVERVIEW FUNCTIONS SETUP MENU SETUP FUNCTIONS AND VARIABLES VALUE UNIT L- NL- mL - M3- AM3- NM3 - mg - g - Kg - TON- GAL - USGAL - IGAL - lb - bbL- cf - scf - p - rev - °C - °F - K - % - M - mm - CM - mtr - inch - Ft –... -
Page 14: Explanation Of Setup Menu 1 - Value
1 - 247 MODE BUS-ASC, BUS-RTU, OFF DATABITS 7 bits - 8 bits PARITY none - even - odd OTHERS MODEL F190-A SOFTWARE VERSION xx-xx-xx SERIAL NO. xxxxxxx PASSWORD 0000 - 9999 TAGNUMBER 0000000 - 9999999 EXPLANATION OF SETUP MENU 1 – VALUE 3.2.3. -
Page 15: Explanation Of Setup Menu 2 - Alarm
If a LED backlight has been supplied, the intensity can be set in the range 0 – 100% BACKLIGHT ALARM In case the F190-A generates an alarm, the backlight can be set to (OPTION) change to red. Following selections are available:... -
Page 16: Explanation Of Setup Menu 4 - Power Management
When used with the internal battery option (type PB / PC), the user may hold the concern of reliable measurement over a long period of time. The F190-A has several smart power management functions to extend the battery life time significantly. Two of these functions can be set:... -
Page 17: Explanation Of Setup Menu 6 - Analog Output
Page 17 CUT-OFF To ignore e.g. vibration, a low-level cut-off can be set as percentage over the full range of 16mA (or 20mA). When the analog value is less than required with this setting, the signal will be ignored. The cut-off value can be programmed is the range 0.0 - 99.9%. Example: EQUIRED EQUIRED OUTPUT... - Page 18 Page 18 CUT-OFF A low-level cut-off can be set as percentage over the full range of 16mA (or 20mA / 10V). When the value is less than the cut-off value, the current will be 4mA. Examples: EQUIRED LEVEL UTPUT (SETUP 6.3) (SETUP 6.4) (SETUP 6.5) 100 L...
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Page 19: Explanation Of Setup Menu 7 - Relay Output
EXPLANATION OF SETUP MENU 7 – RELAY OUTPUT 3.2.9. With “SETUP 3”, four alarm levels can be entered. Based on the options ordered, the F190-A will have 2, 3 or 4 alarm outputs. If the unit is Intrinsically Safe, it will have two alarm outputs. If type OS (relay board) has been supplied, it will have four alarm outputs. -
Page 20: Installation
When panel-mounted, the front panel of the F190-A is rated for IP65 / TYPE 4(X)! When used in very cold surroundings or varying climatic conditions, inside the instrument case, take the necessary precautions against moisture. Mount the F190-A onto a solid structure to avoid vibrations.. FW_F190A_v1702_02_EN.docx... -
Page 21: Dimensions- Enclosure
Page 21 4.3. DIMENSIONS- ENCLOSURE 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") 12mm 12mm 30mm 30mm 24mm 24mm M20 x 1,5 6 x M12 36mm 36mm 25mm 25mm 1/2"NPT 1/2"NPT 1/2"NPT 30mm 30mm 0.12" 0.12" M16 x 1,5 M16 x 1,5 3x 1/2"NPT M20 x 1,5... - Page 22 Page 22 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”)
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Page 23: Installing The Hardware
4.4.1. GENERAL INSTALLATION GUIDELINES • In the F190-A , different types of bonding and earthing are used. The common (ground) is mostly used for termination of the wire shields and the Protective Earth (PE) is used for electrical safety. • The F190-A that came with a power module type PM; 110V-230V AC or type PD/PF with an option OR (the relays can handle 110V-230V AC) shall be connected to the Protective Earth (PE) stud which is installed in the metal back panel. -
Page 24: Aluminum Enclosure - Field Mounted
Do not use the terminal 00 to connect the protective earth wire, the 00 and the common ground terminals are internally connected. Be careful, to prevent damage to equipment when you connect different power supplies (sensor, PLC, etc.). Inside the Fluidwell display, the common grounds are internally connected to each other. -
Page 25: Aluminum Enclosure - Panel Mounted
Page 25 4.4.3. ALUMINUM ENCLOSURE - PANEL MOUNTED The PE connection The PE connection is made with one of the mounting screws that attaches the front panel to the panel. The PE connection to the metal cover is made with the serrated washers and the mounting screws. -
Page 26: Plastic (Grp) Enclosure
Page 26 4.4.4. PLASTIC (GRP) ENCLOSURE The PE connection The F190-A in a GRP enclosure meets the requirements of class 2 (double insulated). Therefore the incoming PE wire is terminated with an insulating end cap. Type PM (110-230V AC) Type OR (8-24V AC) Type OR (8-30V DC) FW_F190A_v1702_02_EN.docx... -
Page 27: Terminal Connectors
Page 27 4.4.5. TERMINAL CONNECTORS The following paragraphs describe the terminal connections and configurations that are specific for types of supply PM, PF, PD and PX in combination with types OA, OT and OR. For type PD-OS (4 mechanical relay outputs), please consult the addendum to this manual specific for this type: ‘F1xx-A-PD-OS Addendum / Installation Guide’... - Page 28 5. Close the F190-A . Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F190-A and NEVER connect the mains power supply to the unit when the protection cover has been removed!
- Page 29 Page 29 Terminal 03-04; alarm output R2 and Terminal 05-06; alarm output R1: Type OA Two active 24V DC signal alarm outputs are available with this option. Max. driving capacity 50mA@24V per output. (Requires power supply type PD/PF/PM or PX min. 24V DC). Fig.
- Page 30 Page 30 Terminal 07-08; basic POWER SUPPLY - type AP - output loop powered: Connect an external power supply of 8-30VDC to these terminals or a 4-20mA loop. Do connect the "-" to terminal 7 and the "+" to terminal 8. When power is applied to these terminals, the (optional) internal battery will be disabled / enabled automatically to extend the battery life time.
- Page 31 Fig. 16: Terminal connections - Active 0-10V analog output (typical) Terminal 09-11: Type A – Sensor input (general) The F190-A requires a (0)4-20mA sensor signal which will be processed 4 times a second with a 16 bits accuracy. The input is not isolated.
- Page 32 Page 32 Fig. 18: Terminal connections - Analog signal input – Loop-powered (typical) Terminal 15-16; alarm output R3: Type OA: An active 24V DC signal output is available with this option. Max. driving capacity 50mA@24V per output. (Requires power supply type PD/PF/PM). Fig.
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Page 33: Intrinsically Safe Applications
KEMA 03ATEX1071 U or IECEx KEM 08.0005U is allowed in Hazardous Area. Read chapter 6 for battery replacement instructions. • When the enclosure of the F190-A is made of aluminum alloy, when used in a potentially explosive atmosphere requiring apparatus of EPL Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded. - Page 34 Page 34 Serial number and year of production This information can be looked-up in the setup menu: Others. Fig. 21: Example serial number (typical) Label information – F1xx-..-..-XI (inside and outside the enclosure) Fig. 22: Label information - Intrinsically safe application (typical) FW_F190A_v1702_02_EN.docx...
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Page 35: Terminal Connectors Intrinsically Safe Applications
3 and 4 and/or terminals 5 and 6; the maximum values for any of those circuits are those as defined for group IIB/IIIC. Terminal connectors F190-A-XI: For intrinsically safe applications, consult the safety values in the certificate. - Page 36 5. Close the F190-A . Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F190-A and NEVER connect the mains power supply to the unit when the protection cover has been removed! Type PD-XI Power supply in: 16-30V DC / max.
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Page 37: Configuration Examples Intrinsically Safe Applications
Page 37 5.3. CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS Fig. 26: Configuration example Intrinsically safe. FW_F190A_v1702_02_EN.docx... - Page 38 Page 38 Fig. 27: Configuration example Intrinsically safe. FW_F190A_v1702_02_EN.docx...
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Page 39: Battery Replacement Instructions
Page 39 BATTERY REPLACEMENT INSTRUCTIONS 5.4.1. SAFETY INSTRUCTIONS • Handle the battery with care. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. • Only use batteries which are certified for use in hazardous areas. The use of standard batteries in hazardous area's is not safe and prohibited. -
Page 40: Maintenance
Repairs should only be carried out by the manufacturer or his authorized agent. 6.3. REPAIR POLICY If you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem. -
Page 41: Appendix A: Technical Specification
Page 41 APPENDIX A: TECHNICAL SPECIFICATION GENERAL Display Type High intensity reflective numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight. - Page 42 Page 42 Terminal connections Type: Removable plug-in terminal strip. Wire max. 1.5mm and 2.5mm (Type PM / PF) Data protection Type EEPROM backup of all settings. Data retention at least 10 years. Password Configuration settings can be password protected. Hazardous area Intrinsically safe ATEX approval : IECEx approval :...
- Page 43 Page 43 OPERATIONAL Operator functions Displayed functions • actual process value or percentage • any measuring unit • low-low alarm value • low alarm value • high alarm value • high-high alarm value Process Value Digits 7 digits. Units L- NL- mL - M3- AM3- NM3 - mg - g - Kg - TON- GAL - USGAL - IGAL - lb - bbL- cf - scf - p - rev - °C - °F - K - % - M - mm - CM - mtr - inch - Ft –...
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Page 44: Appendix B: Problem Solving
Page 44 APPENDIX B: PROBLEM SOLVING In this appendix, several problems are included that can occur when the F190-A is going to be installed or while it is in operation. Analog output does not function properly: Check: ▪ SETUP 6.1: is the function enabled? ▪... -
Page 45: Appendix C: Communication Variables
Page 45 APPENDIX C: COMMUNICATION VARIABLES GENERAL The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: •... - Page 46 Page 46 [d] 54 40055 decimals span uint16 0…6 [h] 0x036 [d] 55 40056 offset uint16 -999,999…999,999 [h] 0x037 Representation: depending on variable 50: decimals and variable 62: sign. [d] 62 40063 offset sign uint16 0 = + 1 = - [h] 0x03E Sign for level offset (variable 55) REGISTER...
- Page 47 Page 47 [d] 100 40101 cut-off uint16 0...999 [h] 0x064 Representation: 0.0 – 99.9% [d] 102 40103 calibrate low uint16 0=cal set 1=calibrate 2=default [h] 0x066 [d] 103 40104 calibrate high uint16 0=cal set 1=calibrate 2=default [h] 0x067 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS...
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Page 48: Index Of This Manual
Page 48 INDEX OF THIS MANUAL actual settings 50, 51 keys alarm Low-battery alarm set alarm operator level main-function alarm value maintenance analog model disable/enable operational 20, 40 floating output. operator level intrinsically safe output. password 19, 44 level min. power supply tune / calibrate Problem solving... -
Page 49: Declaration Of Conformity
Page 49 DECLARATION OF CONFORMITY FW_F190A_v1702_02_EN.docx... - Page 50 Page 50 LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE : DATE : 1 - VALUE 1.1 unit 1.2 time unit ---- 1.3 customer unit ------- 1.4 decimals 0000000 1.5 span 1600 1.6 decimals span 1.7 offset 2 - ALARM 2.1 input value 2.2 empty ignore...
- Page 51 8 - COMMUNICATION 8.1 speed 9600 8.2 address 8.3 mode BUS-RTU 8.4 databits 8 bits 8.5 parity none 9 - OTHERS 9.1 model F190-A F190-A F190-A 9.2 software version 03.xx.xx 9.3 serial no xxxxxxx 9.4 password 0000 9.5 tagnumber 0000000 FW_F190A_v1702_02_EN.docx...
- Page 52 Page 52 Fluidwell bv FW_F190A_v1702_02_EN.docx PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Copyright Fluidwell bv - 2019 - FW_F190A_v1702_02_EN.docx...