IHI Shibaura Rabbit P456 Instruction Manual
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IHI Shibaura Rabbit P456 Instruction Manual

Fire fighting pump
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FIRE FIGHTING PUMP
As for the inspection/maintenance of the product, please
contact the maintenance establishment or distributor
with a certified mechanic for portable fire fighting pump
maintenance.
Rabbit
Instruction Manual

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Summary of Contents for IHI Shibaura Rabbit P456

  • Page 1 Rabbit FIRE FIGHTING PUMP Instruction Manual As for the inspection/maintenance of the product, please Please be contact the maintenance establishment or distributor sure to read with a certified mechanic for portable fire fighting pump this before starting to maintenance. operate the product.
  • Page 3 Introduction Thank you very much for purchasing our product, “Rabbit Fire Fighting Pump”. In purpose of using “Rabbit Fire Fighting Pump” safely, please make sure to confirm the below notice firstly. * Please use this product only for fire-fighting operations. * Among the fire station workers, members of voluntary organization for disaster prevention, members of fire defense organization for self-protection and certified mechanics for portable fire fighting pump maintenance, only a person who...

  • Page 4: Table Of Contents

    Table of Contents For safety use ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙3 Name of parts ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙6 Before starting to use ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙7 Preparation for operation ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙8 Operation ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙10 Water delivery from a fire hydrant/ Relaying water delivery ∙∙∙∙∙∙14 Rabbit Monitor ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙16 Maintenance ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙18 Points to be careful about in cold season ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙22 Periodic Inspection ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙23 Countermeasures for trouble ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙25 Unit conversion list ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙28...

  • Page 5: For Safety Use ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙3

    For safety use Please be informed of the classification of each warning indication and meaning as below. Danger: In case of false operation, death or serious injury could happen. Warning: In case of false operation, death or serious injury may happen. Caution: In case of false operation, the minor injury or material damage may happen.
  • Page 6 Risk Rank Parts of Risk Points to note Muffler (Carbon monoxide) 1) Do not touch during high Caution temperature. Exhaust Manifold Burn Exhaust Port 2) Be careful not to allow electrolytic Battery (Electrolytic solution to touch your skin. solution ) 1) In starting the operation with recoil, Caution be careful not to get clothes or...
  • Page 7 Risk Rank Parts of Risk Points to note Caution 1) As for the disposal of battery or oil, Disposal consult with specialized vendors. Caution 1) Do not spill the oil or other fluid. Make Slip sure to wipe out the spilt oil.
  • Page 8 Parts and Components Compound Pressure gauge Main switch gauge Water discharge Water Water valve discharge valve supply drain cock lever Water stop valve Exhaust drain button Throttle cock Rabbit dial monitor Water inlet Fuel tank Pump Cylinder cover drain Fuel tank drain cock cock Muffler...

  • Page 9: Before Starting To Use ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙7

    Before starting to use Warning (1) Make sure that all standard equipment/accessories are included in the package. (→ p.29 - p.31 “Specifications”) (2) Pour electrolytic solution into the battery. (→p.21 “ How to handle the battery and charger”) ( ”M” Specifications does not require this procedure) (3) Connect the battery.

  • Page 10: Preparation For Operation ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙8

    Preparation for operation 1. Put in fuel. Danger Put regular unleaded gasoline into the fuel tank. (Due to the oil injection system, no mixing with 2-cycle engine oil is needed.) Tank capacity: 11 L You can confirm the amount of fuel with the gauge on the tank.
  • Page 11 3. Set up the pump. Please be warned on the following things. Caution (1) When moving the pump, carry it holding the carriage handle properly. (2) As the muffler is positioned in the bottom part, do not put the pump on something such as dry grass.

  • Page 12: Operation ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙10

    Operation 1. Starting Water Main Water supply lever discharge switch (1) Make sure that the throttle dial 1 is valve set at the position of “Starting/Low Throttle Speed”. dial (2) Set the main switch to 2 “Operation”. When starter motor starts to operate, turn the 2 switch further to “Starting”.
  • Page 13 2. Water Delivery/ Water Discharge (1) After engine starts, set the throttle dial 1 at the position of “water delivery” and pull the water delivery lever 3 toward “water delivery” to start the operation of vacuum pump. (2) After confirming that the water is discharged from the exhaust hose of vacuum pump continually, return the water delivery lever to the direction of “water discharge”...
  • Page 14 5. For smooth water discharge, this fire fighting pump is equipped with the air bleeding device which can bleed the air from the cooling water pipe while delivering the water. No problem in using the pure water, however, the operation surrounded by the earth and sand might cause the problem in clogging up the air bleeding device.
  • Page 15 5. For longer dry running. Storing the cooling water in cylinder allows the dry running with idling condition for several minutes. If you want to operate in this way, leave the water when draining water after the operation while keeping the cylinder drain cock closed. Furthermore, when operating in this way during the cold season, make sure to put the antifreeze into the cylinder.

  • Page 16: Water Delivery From A Fire Hydrant/ Relaying Water Delivery ∙∙∙∙∙∙14

    Water delivery from a fire hydrant/ Relaying water delivery 1. Water delivery from a fire hydrant (1) The capability of water delivery from a fire hydrant In case of water delivery from a fire hydrant, make sure the fire hydrant can provide enough water for water discharge.
  • Page 17 2. Relaying water delivery In case of the wood fire or urban fire with a remote water source, relaying water delivery connecting more pumps in series would be applied. During the relaying water delivery, the pump set by the water source (parent pump) and the pump set on the other side (child pump) need to be operated together and you should know various points to make note of beside the normal operation.

  • Page 18: Rabbit Monitor ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙16

    Rabbit Monitor Rabbit monitor on the operation panel allows integrated control for operational condition of pump. With the warning display or emergency shutdown function in case of abnormal condition, you can use the pump safely. 1. How to check the Monitor Operation In setting the main switch to “Operation”, LED lights on monitor except “F1 Sensor”...
  • Page 19 Annexed sheet 1 Name of Sensor Lighting Image TPS (Throttle Position 7- times consecutive Sensor) flashing light WTS (Water Temperature 6- times consecutive Sensor) flashing light ATS (Air temperature 5- times consecutive Sensor) flashing light 4- times consecutive APS (Air Pressure Sensor) flashing light Disengaged connector 2- times consecutive...

  • Page 20: Maintenance ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙18

    Maintenance Engine and related parts 1. Ignition Plug Clean up the electrode portion smudged by exhaust gas or carbon. ● Applicable Spark Plug : NGK B7HS ● Gap: 0.6 – 0.7mm 0.6mm~0.7mm 2. Throttle Dial Control force of the throttle dial is possible with fine adjustment by the adjusting nut in the base part of throttle dial.
  • Page 21 3. Air Cleaner Danger Remove the element from the air cleaner box and confirm if it is dirty. If dirty, blow off the dust or rubbish by air, or replace with new element. Body of air cleaner Element Air cleaner cover (19)
  • Page 22 Pump and related parts 1. Suction Strainer After using the pump in the place with algae, remove the algae from the strainer. Suction Suction Strainer 2. Vacuum Pump Strainer After using the pump in the place with earth and sand, remove the strainer cap and clean it Vacuum Pump (Notice)
  • Page 23 4. How to handle the battery and charger (1) Battery The accessory battery is a sealed battery. After pouring the electrolytic solution into the battery, you can use it as it is, however charge the battery if the battery is not enough for starting the engine during the cold season in wintertime.

  • Page 24: Points To Be Careful About In Cold Season ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙22

    Points to be careful about in cold season 1. Notice for housing/safekeeping (1) Choose the good quality fuel. (Higher quality gasoline has higher volatility that makes it easier to start the operation.) (2) Keep the body of pump, vacuum pump and muffler free Antifreeze Solution from freezing.

  • Page 25: Periodic Inspection ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙23

    Periodic inspection To maintain the full performance of Rabbit Portable Fire Fighting Pump, please take a periodic inspection by the certified mechanic for portable fire fighting pump maintenance every six months. Some parts used for the portable fire pump deteriorates its function due to the time degradation, even if you cannot find the problem on the surface.
  • Page 26 < How to check the governor oil> Remove the oil pump and pour the oil into the bolt port until the oil flows out suggested in the right picture. Mobile oil for vehicle SAE #30 / #20 (winter season) Regulated amount: 50 ml. (Notice) Please apply the appropriate lubrication oil such as SAE5W30 or SAE10W30 in the cold place during the winter season.

  • Page 27: Countermeasures For Trouble ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙25

    Countermeasures for Trouble * As for the inspection/maintenance described with square brackets ([ ]) in the countermeasure column below, please contact the maintenance establishment or distributor with a certified mechanic for portable fire fighting pump maintenance. Engine Part Condition Cause/Countermeasure Excessive [Rotate a starter motor while fully opening the throttle body Fuel...
  • Page 28 Countermeasures for Trouble Engine Part Condition Cause/Countermeasure Excess Fuel / → Refer to “Starting Trouble/Electrical System” Improper Fuel Shortage of Fuel When the air hole of fuel tank cap or fuel channel gets Disorder Suction clogged, clean or replace it. Rotating Each When “F1 Sensor”...
  • Page 29 Pump Part Condition Cause/Countermeasure When the difference of altitude between pump and water surface is more than 9m, make it less as much as possible. Compound Pressure When the strainer, basket, inside of suction pipe and suction Gauge shows port strainer gets clogged with extraneous matter, please Negative remove the extraneous matter.

  • Page 30: Unit Conversion List ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙28

    Unit conversion list Unit Name Old Indication New Indication Speed of rotation Rotation Rate (rpm) Rotation Speed (rpm) Pressure Kgf/ cm² Mass Weight kgf Mass (kg) Capacity ℓ l, L Consumption cc/min ml/min. The degree of vacuum mmHg - MPa Displacement Generating Power •...

  • Page 31: Specifications ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙29

    Specifications P456 (Fi6000) Portable Fire Fighting Pump B – 3 Standards Registration Number P175F001 grade Engine Pump Model EP556 Model P456 Section Section Water Cooling 2-cycle F2 Gasoline High Pressure 1st Stage Turbine Type Type Engine Pump Cylinder (mm) 2-76 x 70 Suctioning Caliber (number-inside diameter x stroke) (Screw type couplings for fire hoses...
  • Page 32 Specifications P477 (Fi7000) Portable Fire Fighting Pump B – 3 Standards Registration Number P175E001 grade Engine Pump Model EP556 Model P477 Section Section Water Cooling 2-cycle F2 Gasoline High Pressure 1st Stage Turbine Type Type Engine Pump Cylinder (mm) 2-76 x 70 Suctioning Caliber (number-inside diameter x stroke) (Screw type couplings for fire hoses...
  • Page 33 P556 (Fi8000) Portable Fire Fighting Pump B – 2 Standards Registration Number P175F001 grade Engine Pump Model EP556 Model P556 Section Section Water Cooling 2-cycle F2 Gasoline High Pressure 1st Stage Turbine Type Type Engine Pump Cylinder (mm) 2-76 x 70 Suctioning Caliber (number-inside diameter x stroke) (Screw type couplings for fire hoses...

  • Page 34: Wiring Diagram ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙32

    Wiring Diagram (S) Wiring Diagram (Notice) 1. As for the fuse, make sure to wire properly with positive-terminal and negative- terminal of battery. 2. Start with positive-terminal first for installing the battery, and start with negative-terminal for removing. Injector (#1) Injector (#2) Power Supply Coil for Injector/Fuel Pump...
  • Page 35 (M) Wiring Diagram Injector (#1) Injector (#2) Power Supply Coil for Injector/Fuel Pump Excite Coil Lamp Coil Pulsar Coil Throttle P Sensor Water Temperature Sensor Spark Plug Inlet air temperature sensor IG Coil Fuel Pump Regulator No need for this specifications Terminals Main Switch Rabbit Monitor...
  • Page 36 Machinery Business Division, Rabbit Sales Department KDX Toyosu Grand Square 9F 7-12, Shinonome 1-chome, Koto-ku, Tokyo, 135-0062, Japan Phone: +81-(3)-5859-5014 Fax: +81-(3)-5859-5149 Matsumoto Factory 1-1-1, Ishishiba, Matsumoto-city, Nagano Prefecture 390-8714 Japan Phone: +81-(263)-88-0202 Fax: +81-(263)-88-0203 URL: www.ihi-shibaura-bousai.ne.jp/rabbit/...

This manual is also suitable for:

Rabbit p477Rabbit p556Fi6000Fi7000Fi8000

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