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Introduction This manual shall be equipped with each new machine, so as to provide necessary instruction for operation and maintenance. Please completely read this manual and get well known about the machine before the operation or maintenance of machine. Excellent service will be supplied by such machine. However, it will be half the work with double results if you pay attention to the following items in daily operation: ●...
Catalogue Precautions……………………………….. 4 - 6 Battery charge……………….………..22 Operation…………………………………..7 Replace side brush ………………...23 - 24 and rolling brush Machine component…………….………..7 Replace filter……………….……..24 Control box instrument…………..……..… 8 Push, drag and delivery machine.....25 Symbols on control panel……….………..8 Machine storage………………….….…26 Working principle of machine………..…... 9 LED indicator of charger………….…..27 Accessory installation ………………..
Precautions The following safety warning signs are used with title “For the sake of safety” throughout this manual, which have several functions as below: ------Both warning signs and nameplates provide important information of safe operation. ------Except information in operation manual, all other rules about universal safety information and accident prevention regulated by laws shall be obeyed as well.
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For the sake of safety: point out matters must be obeyed when use this machine, in order to guarantee the safety. The following signs may result in danger to operator, so it is necessary to understand when these situations maybe occurred, find all safety risks of machine and report the situation in case there is damage or fault operation of machine.
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4. Before leaving or maintaining the machine: ---Park machine on stable ground. ---Switch off the machine; ----Take out the key. 5. When maintaining the machine: ---Do not move components. Do not wear loose tops, shirts or sleeves. ---Disconnect the wiring of battery before operating the machine. ---Please wear protective gloves and eye protection equipment when deal with battery or battery wiring.
Components of machine 1. Seat 2. Steering wheel 3. Control panel 4. Water tank 5. Driven pedal 6. Side brush 7. Rolling brush 8. Rear wheel 9. Battery position 10. Sealing strip pedal 11. Rolling brush vacuum motor 12. Reset insurance 13.
Control box instrument 1. Main power switch 5. Forward and backward switch 2. Switch of side brush, rolling brush and dust vibration 6. Speed control switch 3. Failure indicator 7. Horn button 4. Battery power meter 8. Overload circuit breaker Control panel symbol Main power switch Side brush and rolling brush button...
Working principle of machine Sweep parts: a garbage can, a rolling brush and two side brushes. The button on control panel is able to control the sweeping and brushing of machine. Open the switch of side brush and rolling brush, and put down the handle of side brush at first,, then move the forward and backward switch on the position of “Forward”, adjust the speed...
Accessory installation Install side brush 1. Park machine on a stable ground; 2. Turn off the key switch of machine; For the sake of safety: Please park machine on horizontal surface, power off the machine and take the key out when you leave or maintain the machine. 3.
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Install filter 1. Park machine on a stable ground; 2. Turn off the key switch of machine; For the sake of safety: Please park machine on horizontal surface, power off the machine and take the key out when you leave or maintain the machine. 3.
Machine operation Inspection before operation □ Check if there is dust leakage; □ Check whether the dust in filter has been shaken off; □ Check the situation of brush and remove the coil, bandage, iron wire, plastic package or other chippings around the brush;...
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1) When the machine is placed or parked in a fixed place in the transportation, the electromagnetic switch shall be started to avoid unexpected sliding, which is located in front wheel. The steering wheel is required to be rotate to the right side completely after parking the machine stably, or it is feasible to adjust the front wheel by manual.
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Adjust the height of rolling brush As shown in below figures, first, install two adjusting knobs on the baffle of each side of rolling brush, unscrew the knob by taking the dot as central shaft of rolling brush, and then increase the height of rolling brush in the counter clockwise direction or reduce the position of rolling brush in clockwise direction, so that the worn rolling brush is able to work at proper height.
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Sweep the floor For the sake of safety: Do not operate the machine before reading and understanding this manual. 1. Start the switch key; 2. The indicator is normally on. 3. Set direction switch according to the direction of moving machine(forward or backward). Note 1: Turn the forward and backward switch on the direction of “Forward”...
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Note 2: Turn the forward and backward switch on the direction of “Backward”(Figure 19) when reverse the machine, the alarm of reverse ring is used for warning, at this time, pull up lift handle of side brush and step on driving pedal. (As shown in Figure 21) Figure 19 Figure 20 Figure 21...
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During the operation of machine Please go straight ahead to avoid hitting the post or scraping to both sides of machine. Several centimeters (or inches) of overlap shall be made for sweeping route. When the machine is moving forward, do not rotate the steering wheel substantially. As this machine is very sensitive to the rotation of steering wheel, sharp turn must be avoided except the emergency situation.
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Battery consumption indicator The battery consumption indicator will display the level of battery. All (10) indicators will be light on when the battery is fully charged. With the consumption of power, indicators will be light off from right to left, until only the indicators in left side are twinkling (red).
of maintenance. Process garbage and clean up the garbage can 1. After sweeping the floor, please press the dust vibrating switch on control panel to drop the dust accumulated on filter screen before processing the garbage. 2. Please pull up the handle of side brush, turn off the power, open the buckle of garbage can to remove the garbage can and dispose all garbage.
Troubleshooting of machine Problem Troubleshooting After starting the switch, the machine doesn’t Check whether the power plug is inserted work, and the fault indicators are off all the tightly. time. Make sure the upper cover of machine is closed. Check if the insurance button on control panel jumped out, and press down the reset insurance to reset it.
Maintenance list The following table points out the responsible person for each program. O=operator T=Staff who have been trained specifically Interval period Responsible Instruction Procedure person Rolling brush Check the height of rolling brush Side brush Check the height of side brush Everyday Filter Check if the filter is damaged and...
Battery charging Important information: Make sure the charger has been properly set according to the type of battery when it is necessary to charge the battery. 1. Push machine to the flat and dry ground. Note: Please make sure the ventilation situation in this area is good.
Replace side brush 1. Park machine on flat surface, and make sure the brush motor is located on the lifting position. 2. Turn off the key switch of machine. For the sake of safety: Park the machine on horizontal surface, switch off machine and take the key out when you leave or maintain the machine.
4. Remove the end cap of rolling brush, take out old rolling brush and replace it with a new one, then install the end cap. (As shown in Figure 27 Figure 27 Install filter 1. Park the machine on stable ground. 2.
Push, drag and delivery machine Push or drag machine In case the machine is turned off and electromagnetic brake of precursor motor is relieved, you can push it forward or backward, do not drag it from the front. For the sake of safety: Do not operate machine when relieve the electromagnetic brake! Machine can only be pushed or dragged on flat surface.
Machine storage The following steps shall be taken to store machine for a long time: 1. Clean filter screen and garbage can. Open the garbage can for good ventilation. 2. Park the machine under cool and dry area. Do not let the machine under rain! Keep it in the room. 3.
Working status of LED light of intelligent charger LED light Indicating status Working status LED 1, LED 2 Flash, the fan doesn’t work. Precharge (charging 3 hours) LED 1, LED 2 Red light on, the fan is Constant current running. (charging 7-8 hours) LED 1, LED 2 Red light on, the fan is...
General size / capacity of machine Item Size/Capacity Length 1292 mm Height 1200 mm Width 790 mm Sweeping width of rolling brush 600 mm Diameter of side brush 380 mm x 2 Sweeping width (with/without side brush) 950 mm / 700 mm Filter screen area Garbage can capacity Weight/without battery...
Type Type Q’ty Voltage Rated current Weight (per one) Battery 150 Ah 3hr 53 kg (standard) Type Usage KW (hp) Electronic motor Dust collecting rolling 0.60 brush motor Side brush motor 0.08 X 2 Dust vibration motor 0.03 Type Ampere Hertz Charger (Intelligent)
INSPECTION CERTIFICATE Model Part No. Driving motor Side disk motor Dust collecting rolling brush motor Dust vibration motor Housing Inspector Date - 31 – wwww.johnnyvac.com...
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