Walther Systemtechnik TBV-H-01 Operating Manual

Walther Systemtechnik TBV-H-01 Operating Manual

Table-top greasing device horizontal

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Operating Manual Table-top Greasing Device TBV-H-0x-xx
Rev. 1.5
Operating Manual
Table-top Greasing Device Horizontal
Article Numbers:
Figure TBV-02(H) with cover
TBV-H-01(H) / TBV-H-01-SW(H) /
TBV-H-01-S(H) / TBV-H-01-S-SW(H)
Table-top Greasing Device
Dosing Volume
0,001 - 0,020 cm³
(1 - 20 mm³)
TBV-H-03(H) / TBV-H-03-SW(H)
Table-top Greasing Device
Dosing Volume
0,100 - 2,000 cm³
(100 - 2000 mm³)
NOTE
Please read this Operating Manual carefully before first using the device and strictly
adhere to the instructions!
This device may only be worked with and worked on by persons who are familiar with
this Operating Manual and the current regulations for industrial safety and accident
prevention.
Always keep the "Original Operating Manual" at the device!
TBV-H-01(H); TBV-H-01-SW(H)
TBV-H-01-S(H) ; TBV-H-01-S-SW(H)
TBV-H-02(H); TBV-H-02-SW(H)
TBV-H-02-S(H) ; TBV-H-02-S-SW(H)
TBV-H-03(H); TBV-H-03-SW(H)
TBV-H-04(H); TBV-H-04-SW(H)
Figure TBV-03-SW(H) with cover
The manual has to be available anytime!
Figure TBV-02-S(H) with cover
TBV-H-02(H) / TBV-H-02-SW(H) /
TBV-H-02-S(H) / TBV-H-02-S-SW(H)
Table-top Greasing Device
Dosing Volume
0,010 - 0,200 cm³
(10 - 200 mm³)
TBV-H-04(H) / TBV-H-04-SW(H)
Table-top Greasing Device
Dosing Volume
1,000 - 6,000 cm³
(1000 - 6000 mm³)
Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de – info@walther-2000.de
Page 1 of 35

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  • Page 1 Operating Manual and the current regulations for industrial safety and accident prevention. Always keep the “Original Operating Manual“ at the device! The manual has to be available anytime! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 2: Table Of Contents

    APPENDIX ................................ 17 10.1 TBV-H-0 ............................. 17 AYOUT 10.1.1 Dimensioned and Spare Part Drawing TBV-H-01 .................. 18 10.1.2 Dimensioned and Spare Part Drawing TBV-H-02 .................. 19 10.1.3 Dimensioned and Spare Part Drawing TBV-H-03 .................. 20 10.1.4 Dimensioned and Spare Part Drawing TBV-H-04 .................. 21 10.1.5...
  • Page 3 TBV-H-0 -S (S ) ..........................28 AYOUT MALL 10.2.1 Dimensioned and Spare Part Drawing TBV-H-01-S ................29 10.2.2 Dimensioned and Spare Part Drawing TBV-H-02-S ................30 10.2.3 Dimensioned and Spare Part Drawing TBV-H-01-S-SW ................ 31 10.2.4 Dimensioned and Spare Part Drawing TBV-H-02-S-SW ................ 32 10.2.5...
  • Page 4: Ec Declaration Of Conformity

    Other applied technical standards and specifications: Authorized representative for the technical documentations: Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim Germersheim, 18 April 2016 (Place, Date) (Stefan Hirl, Management) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 5: Introduction

    GmbH has a guarantee of 12 months under normal European operating conditions on its own parts (spare parts are excluded); or according to the conditions of the manufacturer. This guarantee can only be granted by Walther Systemtechnik GmbH, if: ...
  • Page 6: Correct Use

    Specialist Supervisor personnel qualification Task Packaging, transportation Commissioning Operation Troubleshooting, general Troubleshooting, mechanical Troubleshooting, electrical Setting up Maintenance Repair Taking out of service, storage Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 7: Transport

    The type of packaging depends on the individual mode of shipping. If not separately contracted, the packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH. This rule is in accordance with the Federal Association for Packaging HPE.
  • Page 8: Model Tbv-0

    Description Pos. Description Pick-up application tool (M16x1) Adjusting screw Dosing valve (WDV 1...4) Quick-changer Compressed air connection 5/2-way valve Material inlet Connection pressure transmitter Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 9: Type Label Of Machine

    Compressed air connection [hose Ø] Ø6 min. /max. material inlet pressure [bar] 20 / 200 20 / 160 min. /max. pneumatic operating pressure [bar] 5 / 7 Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 10: Other Versions

    TBV-H-01-SW; TBV-H-02-SW TBV-H-01-SW(H)/TBV-H-02-SW(H) TBV-H-01-S ; TBV-H-02-S TBV-H-01-S(H) ; TBV-H-02-SHH) TBV-H-01-S-SW ; TBV-H-02-S-SW TBV-H-01-S-SW(H) ; TBV-H-02-S-SW(H) TBV-H-03; TBV-H-04 TBV-H-03(H); TBV-H-04(H) TBV-H-03-SW ; TBV-H-04-SW TBV-H-03-SW(H) ; TBV-H-04-SW(H) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 11: Initial Start-Up

    5) The minimum cycle time depends on the viscosity of the lubricant, as well as on the lubricant feed pressure 6) The tabletop greasing unit can be fastened to the work station with 3 screws M6 (bore holes in the base plate). Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 12: Operation

    Release head Adjusting screw Figure TBV-02 without protective cover 6.3 Operating Elements TBV-0x-SW Adjusting screw Quick-change adapter Release Quick-change adapter Figure TBV-03-SW without protective cover Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 13: Description Of Process Quick-Change Adapter

    Then the venting valve will be closed. Important!! Make sure the valve is always closed during (first) start- up and also operation. Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 14: Taking Out Of Service

    Danger of accidents und environmental hazard: Do not spill grease or oil. Ensure proper disposal of grease and oil (hazardous waste). NOTE Please follow the maintenance instructions! Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 15: Maintenance And Repair

    8.4 Customer Support / Support Walther Systemtechnik GmbH Phone ++49(0)7274-7022-0 Hockenheimer Straße 3 Telefax ++49(0)7274-7022-91 D-76726 Germersheim Email info@walther-2000.de Germany Internet www.walther-2000.de Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 16: Troubleshooting

    Page 16 of 35 9 Troubleshooting 9.1 General Information IMPORTANT First check all supply lines for proper connection and serviceability In case of serious problems which cannot be resolved, please contact the Walther Systemtechnik GmbH customer service. Fault Possible cause Action...
  • Page 17: Appendix

    Operating Manual Table-top Greasing Device TBV-H-0x-xx Rev. 1.5 Page 17 of 35 10 Appendix 10.1 Layout TBV-H-0x Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 18: Dimensioned And Spare Part Drawing Tbv-H-01

    Operating Manual Table-top Greasing Device TBV-H-0x-xx Rev. 1.5 Page 18 of 35 10.1.1 Dimensioned and Spare Part Drawing TBV-H-01 Object Part Number Description TBV-H-01Z001 Basic construction TBV-H-01Z002 Valve holder TBV-H-01Z003 Releasing head WDV01/02 WDV-01 Dosing valve 0.001-0.020cm³ TBV-H-01E100 Type label TBV-H-01...
  • Page 19: Dimensioned And Spare Part Drawing Tbv-H-02

    Type label TBV-H-02 TBV-H-01HZ001 Cover DIN 125 - A 5.3 Washer DIN 912 - M5 x 10 Cylinder-head screw TBV-H-01E013 Cover WDV01-04 TBV-H-01E013-1 Label Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 20: Dimensioned And Spare Part Drawing Tbv-H-03

    Type label TBV-H-03 TBV-H-01HZ001 Cover DIN 125 - A 5.3 Washer DIN 912 - M5 x 10 Cylinder-head screw TBV-H-01E013 Cover WDV01-04 TBV-H-01E013-1 Label Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 21: Dimensioned And Spare Part Drawing Tbv-H-04

    Type label TBV-H-04 TBV-H-01HZ001 Cover DIN 125 - A 5.3 Washer DIN 912 - M5 x 10 Cylinder-head screw TBV-H-01E013 Cover WDV01-04 TBV-H-01E013-1 Label Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 22: Dimensioned And Spare Part Drawing Tbv-H-01-Sw

    Operating Manual Table-top Greasing Device TBV-H-0x-xx Rev. 1.5 Page 22 of 35 10.1.5 Dimensioned and Spare Part Drawing TBV-H-01-SW Object Part Number Description TBV-H-01Z001 Basic construction TBV-H-01Z002 Valve holder F808895.01 Quick-change adapter WDV-01 Dosing valve 0.001-0.020cm³ TBV-H-01E100 Type label TBV-H-01...
  • Page 23 Sealing ring DN6 TBV-H-01HZ001 Cover DIN 125 - A 5.3 Washer DIN 912 - M5 x 10 Cylinder-head screw TBV-H-01E013 Cover WDV01-04 TBV-H-01E013-1 Label Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 24 258.12 Al-sealing ring TBV-H-01HZ001 Cover DIN 125 - A 5.3 Washer DIN 912 - M5 x 10 Cylinder-head screw TBV-H-01E013 Cover WDV01-04 TBV-H-01E013-1 Label Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 25 258.12 Al-sealing ring TBV-H-01HZ001 Cover DIN 125 - A 5.3 Washer DIN 912 - M5 x 10 Cylinder-head screw TBV-H-01E013 Cover WDV01-04 TBV-H-01E013-1 Label Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 26 Bulkhead screw joint M14-6 130771 Angled screw joint DIN 912 - M5 x 10 Cylinder-head screw DIN 125 - A 5.3 Washer 0.75m PUN-4x0.75-BL Hose, polyurethane Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 27 Holding block WDV03/04 DIN 125 - A 4.3 Washer DIN 912 - M4 x 16 Cylinder-head screw DIN912M5x25 Cylinder-head screw TBV-H-01E022 Support DIN912M6x16 Cylinder-head screw Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 28 Operating Manual Table-top Greasing Device TBV-H-0x-xx Rev. 1.5 Page 28 of 35 10.2 Layout TBV-H-0x-S (Small) Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 29 Operating Manual Table-top Greasing Device TBV-H-0x-xx Rev. 1.5 Page 29 of 35 10.2.1 Dimensioned and Spare Part Drawing TBV-H-01-S Object Part Number Description TBV-H-02-SZ001 Basic construction Small TBV-H-01Z002 Valve holder TBV-H-01Z003 Releasing head WDV01/02 WDV-01 Dosing valve 0.001-0.020cm³ TBV-H-01-SHE001 Type label TBV-H-01-SH...
  • Page 30 Type label TBV-H-02-SH TBV-H-02-SHZ001 Cover Small DIN 125 - A 5.3 Washer DIN 912 - M5 x 10 Cylinder-head screw TBV-H-02-SHE001 Cover WDV01-02 Small TBV-H-01E013-1 Label Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 31 Operating Manual Table-top Greasing Device TBV-H-0x-xx Rev. 1.5 Page 31 of 35 10.2.3 Dimensioned and Spare Part Drawing TBV-H-01-S-SW Object Part Number Description TBV-H-02-SZ001 Basic construction Small TBV-H-01Z002 Valve holder F808895.01 Quick-change adapter WDV-01 Dosing valve 0.001-0.020cm³ TBV-H-01-SHE001 Type label TBVH-H-01-SH...
  • Page 32 Sealing ring DN6 TBV-H-02-SHZ001 Cover Small DIN 125 - A 5.3 Washer DIN 912 - M5 x 10 Cylinder-head screw TBV-H-02-SHE001 Cover WDV01-02 Small TBV-H-01E013-1 Label Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 33 Bulkhead screw joint M14-6 130771 Angled screw joint DIN 912 - M5 x 10 Cylinder-head screw DIN 125 - A 5.3 Washer 0,75m PUN-4x0.75-BL Hose, polyurethane Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 34 Part Number Description TBV-H-01E011 Holding block WDV01/02 DIN 125 - A 4.3 Washer DIN 912 - M4 x 16 Cylinder-head screw DIN912M5x25 Cylinder-head screw Walther Systemtechnik GmbH – D 76726 Germersheim Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 http://www.walther-2000.de – info@walther-2000.de...
  • Page 35 A sensor can optionally be added to the tabletop greasing unit. The sensor registers the end position of the grease piston in the dosing valve. To achieve highest process safety, WALTHER Systemtechnik recommends the use of position switches on both end positions. Disconnect the main power plug.

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