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Related Manuals for Baja motorsports BR250
Summary of Contents for Baja motorsports BR250
- Page 1 BR250/DN250 Go-Kart Set Up Instructions Removal from crate 1. Remove cardboard carton, documents, parts and hardware. REV.A 042108...
- Page 2 Parts Headrest Rear shock Wheel covers Gas tank Rear wheels Front wheels Steering wheel Steering wheel bolt cover...
- Page 3 Parts Rear luggage support bars Rear luggage carrier Top cross brush guard Side brush guard Cross brush guard Top brush guards...
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Page 4: Steering Wheel Assembly
Steering Wheel assembly 2. Install steering wheel making sure large opening is at top when steering is at center position. Attach steering wheel with 6mm bolts. Torque bolts to 8 ft.lbs. Attach bolt cover to steering wheel, cover will snap in place. Steering wheel bolt cover Front shock absorber installation... -
Page 5: Rear Shock Absorber Installation
Rear shock absorber installation 4. Remove rear stabilizer bar and throw away. Stabilizer bar is for shipping purposes only. NOTE: There is only ONE stabilizer bar. Rear stabilizer bar 5. Attach rear shock absorber where stabilizer bar was using M10x43 bolt and M10 nut on top bracket and M10x45 bolt and M10 nut on bottom bracket. - Page 6 Headrest and Brush guard installation 6. Attach left and right headrests by inserting bracket in holes on seat back. 7. Attach top left and right brush guards using M8x58 bolts and M8 nuts. Torque bolts to 17ft.lbs. (23Nm). Note: Install bolt with nut on rear side (closest to rear of go-kart) of brushguard.
- Page 7 Headrest and Brush guard installation 9. Attach cross brushguard A to top brush guards behind seats using M8x58 bolts and M8 nuts. Torque to 17ft.lbs. (23Nm). 10. Attach top cross brushguard to top brush guards using M8x58 bolts and M8 nuts. Torque to 17ft.lbs. (23Nm).
- Page 8 A-arm installation Cotter pin Rubber spacer Castle nut 11. Attach left and right, upper and lower a-arms to steering knuckles using rubber spacer, castle nut and cotter pin. Make sure to bend end of cotter pin over. Steering tie-rod installation Cotter pin Castle nut Spacer...
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Page 9: Wheel Installation
Wheel installation Arrow must point forward on all wheels Valve stem 13. Attach all wheels to hubs, large wheels on back of kart and smaller wheels on front, make sure arrow on wheel is pointing forward and valve stem is pointed outward. Torque M10 nuts to 33ft.lbs (44Nm). - Page 10 Wheel installation 14. Push dust covers over washers in center of the hubs and make sure they are secure. Attaching rear luggage carrier Rear luggage support bars 15. Attach rear luggage carrier to frame using M8x51 bolts. Torque bolts to 17ft.lbs. (23Nm). 16.
- Page 11 Mounting Tail light Tail light Tail light screw and nut 17. Attach tail light to bracket on rear of luggage rack. Use 6mm Nuts and screws provided. Luggage rack brackets Rack support 18. Route tail light wire down the bottom of middle rack support.
- Page 12 Gas tank installation 19. Bolt fuel tank to top of luggage carrier using M8x47 bolts and M8 nuts. Torque to 17ft.lbs (23Nm). Fuel hose Clamp Fuel hose Carburetor 20. Attach fuel hose coming from bottom left of carburetor to fuel valve and secure using provided clamp.
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Page 13: Battery Installation
Battery Installation WARNING The following procedure is very dangerous and should be performed with the utmost care and attention. Wear protective eye wear, rubber gloves, and have water available should electrolyte come in contact with skin or eyes. Eye Protection KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED. - Page 14 Battery Installation 21. Install battery into battery tray located under seat. 22. Once battery is firmly seated in tray, attach red positive (+) wire to positive (+) terminal on battery, then attach black negative (-) wire to negative (-) terminal on battery. Battery tray Battery strap Battery cover...
- Page 15 Gas and Oil 24. Fill gas tank as specified in owners manual. 25. Fill radiator as specified in owner’s manual. 26. Fill engine with correct amount of oil. Refer to owners manual for oil types and quantity. !!WARNING!! This engine may be shipped with packing oil. This oil should be drained and replaced with new oil as described in the owners manual.
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