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Assembly instruction manual for MINI BAJA DUNE65
Please carefully before assembling your MINI BAJA DUNE65 Go kart.
General Instructions
Please follow the assembly steps given in this manual for assembly
Please check first all the hardwares are fixed at the proper locations
Always first tighten manually and then by wrench for proper assembly
Please ensure full tightening of bolts/ nuts to get the proper torque on the hardware for safety
If nuts / bolts are not tightened properly, it can result into loosening and accidents while
driving the "DUNE65"
It may be required to have 2 people for assembly of "DUNE65"
Assembly procedure
Step 1
Please open the box carefully and you will find the loose parts as shown in picture
below
3
5 5
Parts Loose
1. Swing Arm with engine mounted
3. Steering Pad in sliding down condition 4. Rear brush guard
5. Front brush guard bottom
7. Seat with cover
BAJA MOTORSPORTS
6
7
8
2
1
4
2. Frame with aluminum footboard and steering pad
6. Front brush guard top
8. Seat belt
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Table of Contents
Related Manuals for Baja motorsports MINI BAJA DUNE65
Summary of Contents for Baja motorsports MINI BAJA DUNE65
- Page 1 BAJA MOTORSPORTS Assembly instruction manual for MINI BAJA DUNE65 Please carefully before assembling your MINI BAJA DUNE65 Go kart. General Instructions Please follow the assembly steps given in this manual for assembly Please check first all the hardwares are fixed at the proper locations...
- Page 2 Step 2 Please separate out all parts shown in picture with tool kit provided Step 3 First assemble the swing arm (1) and frame (2) with 2 joints as per pictures shown Remove the bolts and washer and keep safely and remember the sequence Then assemble both as per pictures below on both sides same procedure...
- Page 3 Step 4 Assemble swing arm (1) and frame (2) along with rear brush guard (4) as follows First remove the bolt and nut from shock and keep safe Remember the assembly sequence First assemble swing arm and frame and match the boles Then assemble rear brush guard and match the holes of 3 parts Then assemble bolt and nuts as shown in picture.
- Page 4 Step 6 Assemble the steering pad as follows First lift upwards by sliding the U shape bars Then fix the stoper by allen screw Then tighten all the related 3 positions nuts fully by wrench Step 7 Assemble the headrest as follows Insert the two poles of the headrest to the hole of Luggage-Carrier, Adjust the position of the headrest Tighten the nut with washer from bottom with wrench fully.
- Page 5 Step 8 Assembly the Luggage-Carrier as follows Insert the Lugge-Carrier end to the hole of the rear frame, add the screw Remove the bolt from the Luggage-carrier and keep them safe Insert the Luggage-Carrier to the install braket add the bolt and tighten by wrench.
- Page 6 Step 11 Assemble the middle brush guard, Remove the bolt and washer from the middle brush guard and keep safe Remember the assembly sequence Assemble with sequence shown in picture insert the middle brush guard into the assembly hole add the bolt and washer and then tighten by wrench Step 12 Assembly the rear brush guard.
- Page 7 Step 13 Assembly seat belt processed as the picture, Step 14 Now assemble cable ties as follows Please see that the cables does not obstruct for movement and working smooth Excessive tightening of throttle or brake cable will result insudden accelearation and brake jamming resulting into accident Please check the smooth functioning of both before starting...
- Page 8 Step 15 Now adjust the throttle and brake lever with allen key provided in tool kit as per your required position and tighten it fully Step 16 Please check the oil inside the engine by opening the dipstick as shown below. The engine may or may not have oil inside it (Pl refer the user’s manual instructions) If not then fill up the proper oil in required qty before starting the engine (Pl refer the user’s manual instructions)
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