Related Manuals for Baja motorsports SD65 Sand Dog
Summary of Contents for Baja motorsports SD65 Sand Dog
- Page 1 SD65 Sand Dog Go-Kart Set up Instructions Removal from Crate 1. Remove cardboard carton. 2. Remove plastic covering, hardware and all parts provided.
- Page 2 Parts Front wheel with steering Rear wheel Wheel covers knuckle attached Brush guard vinyl wraps Rear shock absorbers Headrests Brush guards A and B Brush guards C and D Side Brush guards Hardware needed for assembly will come attached to brush guards...
- Page 3 Front shocks Shock bracket 3. Attach top of front shocks to shock bracket on frame using 8mm bolt and nut. Torque to 17 ft.lbs. Front wheels Front wheel Front wheel Tie-rod steering knuckle steering knuckle Cotter pin Castle nut A-arm 4.
- Page 4 Rear Shocks Rear shocks Frame 6. Remove and discard left and right rear stabilizer bar, replace with rear shocks using 8mm bolts and nuts. Torque to 17 ft.lbs. Swing arm Rear wheels Cotter pin Washer Castle nut Dust cover 7. Attach left and right rear wheels to rear axle using washer castle nut and cotter pin.
- Page 5 Steering Shaft Steering shaft Steering shaft bracket 8. Pull up on steering shaft (steering wheel will already be attached to steering shaft), attach to frame using steering shaft bracket and 8mm bolts and nuts. Torque to 17 ft.lbs. Headrests Headrest brackets 9.
- Page 6 Brush guards Brush guards fully assembled Brush guard B Brush guard A 45mmx8mm allen head bolt beveled spacer 55mmx8mm allen head bolt 8mm nut beveled spacer beveled spacer 10. Attach A and B brush guards to frame using 45mmx8mm and 55mmx8mm allen head bolts (see above photos).
- Page 7 Brush guards Brush guard D 55mmx8mm allen head bolt Brush guard C lock washer beveled spacer 11. Attach cross brush guards C and D to brush guards A and B using 55mmx8mm allen head bolt, beveled spacer and lock washer. 45mmx8mm allen washer beveled spacer...
- Page 8 Gas and Oil 14. Fill engine with correct amount of oil. Refer to owners manual for oil types and quantity. 15. Fill gas tank as specified in owners manual. 16. Attach vinyl wraps to frame. !!WARNING!! This engine may be shipped with packing oil. This oil should be drained and replaced with new oil as described in the owners manual.
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