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Sealey Quality MACHINERY SM225 Instructions page 2

Steel bladed cut-off saws

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% DO NOT force the saw to achieve a task it was not designed to perform.
% DO NOT allow untrained persons to operate the saw.
% DO NOT get the saw wet or use in damp or wet locations or areas where there is condensation.
F WARNING! DO NOT use saw where there are flammable liquids, solids or gases such as petrol, paint solvents, waste wiping rags etc.
% DO NOT operate the saw if any parts are missing or damaged as this may cause failure or possible personal injury.
% DO NOT remove the safety guard whilst in use.
% DO NOT attempt to remove a workpiece until the blade has stopped rotating.
% DO NOT touch the workpiece close to the cut as it will be very hot. Allow to cool.
% DO NOT leave the saw operating whilst unattended.
% DO NOT operate the saw when you are tired, under the influence of alcohol, drugs or intoxicating medication.
! When not in use switch the saw off and isolate from the power supply.
2. APPLICATION & SPECIFICATIONS
The SM225, SM250 & SM275 are circular saws designed to cut ferrous metal - including structural steel - bars and pipes. They should not be
used to cut any other materials. Blade guard, bar stop, integral workpiece vice and coolant system are included.
Specifications:
Blade sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Blade Chart
Max.cutting capacity . . . . . . . . . . . . . . . . . . . . . . . . . .See Blade Chart
Max. vice opening (225/250/275) . . . . . . . . . . . . . . . . .70/100/100 mm
Motor (225/250/275) . . . . . . . . . . . .0.75/0.9/1.1 kW 230Vac 1ph 50Hz
Motor speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1400 rpm
Blade speeds (225/250/275) . . . . . . . . . . . . . . . . . . . . . .52/52/40 rpm
Mitre cuts (225) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0
Mitre cuts (250/275) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Coolant . . . . . . . . . . . . . . . . . . . . . .Water + Sealey SCO/5L soluble oil
Coolant capacity (225/250/275) . . . . . . . . . . . . . . . . . . . . . . .1/3/3 litre
Oil (gear box) . . . . . . . . . . . . . . . . . . . . .AGIP ACER 320 or equivalent
Oil capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.2 litres
Weight (225/250/275) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32/85/98 kg
Sound pressure level- average (225/250/275) . . .84.2/83.2/83.2 dB (A)
Blade Chart
Workpiece
Tube
Dia. mm
Wall thickness
10 - 80
<2
10 - 80
2 - 4
20 - 80
4 - 10
Solid bar
10 - 18
18 - 30
30 - 40
>40
3. CONTENTS & ASSEMBLY
F WARNING! For safe handling and movement use a lift truck or crane. Slings should be located as shown in fig.1.
3.1.
Unpack the product and check that all components and tools (five Allan keys) are present and
undamaged.If any problem is noted contact your supplier immediately.
Description:
1.
Saw assembly
2.
Handle mouldings (2) & screws (3)
3.
Micro switch
4.
Switch button
5.
Control lever
6.
End stop
7.
Allan keys (sizes 3, 4, 5, 6, 14)
3.2.
Set the saw on a flat, stable work bench, or surface strong enough to support the saw and any workpiece.
Mount the SM250/275 to the working surface (or pedestal) using the mounting holes provided in the base.
3.3.
Assembly of control lever
3.3.1. Check control lever (fig.2-F) cable slot for burrs or sharp edges - rectify if found - and then screw lever into hole A (fig.3) in saw
head. Position lever with cable slot to one side and and the handle fixing hole facing downwards. Tighten lock nut.
3.3.2. Undo the four screws holding the cover ( fig.2-A ) onto the handle B and remove it. Feed the switch cable C into the hole in the end of
the handle and push it through until it emerges from the cover aperture. Connect the cable to the microswitch D as indicated in fig.2
and seat the microswitch into the moulding with the operating button facing downwards. Retain the microswitch by placing the cover
over it and fasten the cover with the four screws.
- peak . . . . . . . . . . . . . . . . . . . . . . .90.6 dB (A)
SM 225
Blade 225mm dia. x 2mm
Tooth pitch mm
No. teeth
3
230
5
140
8
90
5
140
8
90
10
70
-
-
fig 1
-45
right
O
O
-0
-45
O
O
O
SM 250
Blade 250mm dia. x 2mm
Tooth pitch mm
No. teeth
3
250
5
160
8
100
5
160
8
100
10
80
-
-
fig 3
SM 275
Blade 275mm dia. x 2.5mm
Tooth pitch mm
No. teeth
3
280
5
170
8
110
5
170
8
110
10
90
12
70
SM225, 250 & 275 - (2) - 051102
fig 2

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