BOH Enviromental FPU Operation Manual

Boh fpu field pack-up units

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EXPEDITIONARY CONTAINERIZED AUTHORIZED STOCKAGE LIST (ECASL)

BOH-PM-16-1

Chapter 1 Rev. 2.04

FPU

SYSTEMS OPERATION MANUAL

(INCLUDING REPAIR PARTS)

BOH FPU Field Pack-up Units

US Patent Number US 6299008

European Patent Number EP 1224127

ECASL #4 (of 5) configuration shown (example)

(Doors removed for clarity)

BOH FPU

BOH ENVIRONMENTAL LLC

14520 Avion Parkway, Suite 220

Chantilly, Va. 20151

POC Doug Cresap (985) 674-0725

http://www.bohfpusystems.com

SYSTEMS

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Summary of Contents for BOH Enviromental FPU

Page 1 ® SYSTEMS OPERATION MANUAL (INCLUDING REPAIR PARTS) EXPEDITIONARY CONTAINERIZED AUTHORIZED STOCKAGE LIST (ECASL) BOH FPU Field Pack-up Units US Patent Number US 6299008 European Patent Number EP 1224127 ECASL #4 (of 5) configuration shown (example) (Doors removed for clarity) ®...
Page 3 WARNING Do not allow the FPU-20-3 container to swing if using an overhead lift. Always ensure an appropriate sling is used in the lift. Always use properly sized forklift, crane, or lifting device.
Page 4 WARNING Use extreme caution when loading or unloading FPU modules from and into FPU containers. Forklift operator should maintain visual contact with ground guides at all times. Ground guides should never come between the module and container during loading process.
Page 5 WARNING The FPU is NOT designed to be operated in contaminated NBC Environments. The FPU is designed to operate outside an established NBC safety perimeter. Do not operate the FPU in contaminated NBC environments. If possible, cease operation of the FPU prior to an NBC event and do the following: Close and secure all doors.
Page 6 GENERAL WARNINGS HEAVY PARTS - heavy object on human figure shows that heavy parts present a danger to life or limb. HEAVY PARTS - heavy object pinning human figure against wall shows that heavy, moving parts present a danger to life or limb. HEAVY PARTS - hand with heavy object on top shows that heavy parts can crush and harm.
Page 7 Operation of Bulk Storage Aids ..........................0007 00 Operation of Parts Storage Aids ..........................0008 00 Operation of Bulk Storage Module ........................... 0009 00 Operation of FPU Standard Storage Modules ......................0010 00 Operation under Unusual Conditions ........................0011 00 --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------...
Page 8 Parts Storage Aid Drawer Slide ..........................0030 00 Bulk Storage Aid Pallet ............................0031 00 Bulk Storage Aid Pallet Ledge..........................0032 00 Removable Cradle (8 ft. compartment of the FPU-20-3)................... 0033 00 Removable Cradle Lock Device ..........................0034 00 FPU-20-3 Rear Roller Assembly ..........................0035 00 Bulk Storage Module ..............................
Page 9 NSN Index ................................0048 00 Part Number Index ..............................0049 00 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- REAR MATTER BOH Product Warranty HOW TO USE THIS MANUAL This manual contains general information, operating instructions, Preventative Maintenance Checks and Services (PM CS), and maintenance/repair instructions for the ECASL Systems. Front matter consists of front cover, warning summary, title block, table of contents, "how to use this manual"...
Page 11 ® SYSTEMS OPERATION MANUAL (INCLUDING REPAIR PARTS) EXPEDITIONARY CONTAINERIZED AUTHORIZED STOCKAGE LIST (ECASL) BOH FPU Field Pack-up Units CHAPTER 1 INTRODUCTORY INFORMATION WITH THEORY OF OPERATION BOH-PM-16-1 Chapter 1 Rev. 2.04 © 2017 BOH Environmental, LLC...
Page 13 INTRODUCTORY INFORMATION WITH THEORY OF OPERATION ® SYSTEMS OPERATION MANUAL (INCLUDING REPAIR PARTS) EXPEDITIONARY CONTAINERIZED AUTHORIZED STOCKAGE LIST (ECASL) BOH FPU Field Pack-up Units GENERAL INFORMATION SCOPE Equipment Covered This technical manual contains instructions for the operation, preventative maintenance, Unit and Direct Support corrective maintenance for the Expeditionary Containerized Authorized Stockage List (ECASL) Systems and their associated equipment.
Page 14 • Module #26 • Removable Cradle (Quantity 2) Purpose of Equipment The ECASL configurations each consist of an FPU-20-3 container with various inserts selected to accommodate particular applications: • ECASL #1: palletized bulk, floor-loaded bulk, and battery/POL bulk material •...
Page 15 If corrosion is discovered, consult your unit/installation corrosion control manager to schedule repair. It is important that any corrosion problem with the FPU be reported so that the problem can be corrected and improvements can be made to prevent the problem in the future.
Page 17 Expanded Mobility Tactical Truck with a load handling system (HEMTT-LHS), Palletized Loading System (PLS) and PLS trailer without the use of a PLS Flatrack. The FPU-20-3 is also ISO Certified and CSC Safety Approved and can be stacked nine high onboard commercial or MSC container ships. The ECASL systems come in two color variations: Forest Green and Desert Sand.
Page 18 0002 00 ECASL Configuration #2 REAR CURB SIDE FRONT OR ROAD SIDE BAIL BAR END CURB SIDE ROAD SIDE REAR ECASL Configuration #3 REAR CURB SIDE FRONT OR ROAD SIDE BAIL BAR END CURB SIDE ROAD SIDE REAR BOH-PM-16-1 Chapter 1 Rev. 2.04 ©...
Page 19 0002 00 ECASL Configuration #4 REAR CURB SIDE FRONT OR ROAD SIDE BAIL BAR END CURB SIDE ROAD SIDE REAR ECASL Configuration #5 REAR CURB SIDE FRONT OR ROAD SIDE BAIL BAR END CURB SIDE ROAD SIDE REAR END OF WORK PACKAGE BOH-PM-16-1 Chapter 1 Rev.
Page 21 Bulk Storage Module The BOH FPU Bulk Module is designed for the storage of large heavy material, and the Bulk Module #3 is designed specifically for the storage of batteries and hazardous material such as package POL. These modules are extremely rugged and were designed for the dynamics realized during mobile application.
Page 22 The front of the pallet is secured using two jackscrews located on the front of the pallet ledges. Bulk Storage Aids for the rear section of the FPU-20-3 consists of two vertical uprights that are mounted to the floor and ceiling of the containers and two 67-inch pallets. Each standard pallet comes with four 2- inch ratchet straps.
Page 23 HEMTT-LHS, PLS trucks or PLS trailer using the bail bar and integrated loading rails. The rear rollers are stored in the FPU-20-3 when not in use. For storage, removal, and installing the rear rollers, refer to chapter 2 WP 0005 00.
Page 25 EQUIPMENT DATA LABELS, IDENTIFICATIONS, MARKINGS AND AIRLIFT CERTIFICATION Internal Air Transport Certification for 20-ft containers FPU-20-2 containers are approved for air transport aboard C-130, C-17 and C-5 USAF aircraft as “20-foot ISO Containers certified by the Convention for Safe Containers (CSC)”. See Internal Air Transport Certification issued by ATTLA dated 29 June 2016 (file number 2008.09.15 Rev 6).
Page 26 Special Requirements CSC Approval and FPU Manufacturers Data Plates FPU data plates identify the manufacturer’s part number, serialization, contract and delivery order number and National Stock Number (NSN). They are located visibly at the exterior rear end of each container.
Page 27 0004 00 SIGNAGE ON THE ROOF BOH FPU containers have a series of markings that provide information and identification for shipping containers when transported aboard ships. TOP VIEW OF SIGNAGE FPU 20-3 END OF WORK PACKAGE BOH-PM-16-1 Chapter 1 Rev. 2.04 ©...

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