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EASTMAN Kodak X-Omat 180 LP Installation Instructions Manual

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Publication No. 1C7836
February 1996
Supersedes July 1995
INSTALLATION INSTRUCTIONS for the
Kodak X-Omat 180 LP and 180 LPS
PROCESSORS
© Eastma n Ko d a k Co mp a ny
H127_0010DA

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Summary of Contents for EASTMAN Kodak X-Omat 180 LP

  • Page 1 Publication No. 1C7836 February 1996 Supersedes July 1995 INSTALLATION INSTRUCTIONS for the Kodak X-Omat 180 LP and 180 LPS PROCESSORS © Eastma n Ko d a k Co mp a ny H127_0010DA...

  • Page 2: Table Of Contents

    Eastman Kodak Company prior to publication. No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

  • Page 3: Electrostatic Discharge

    Electrostatic Discharge Section 1: Electrostatic Discharge Overview ESD — electrostatic discharge — is a primary source of: • product downtime • lost productivity • costly repairs While one cannot feel a static charge of less than 3,500 volts, as few as 30 volts can damage or destroy essential components in electronic equipment.

  • Page 4: Preparing The Processor For Installation

    INSTALLATION INSTRUCTIONS Section 2: Preparing the PROCESSOR for Installation Special Tools Required The following tools are required: Tool or Part No. Description PORTABLE COMPUTER * TL-1434 LEVEL - approximately 30.5 cm (12 in.) TL-1926 MAGNETIC POWER WARNING SIGN TL-2431 AIR METER TL-2296 TAPE MEASURE TL-4391...

  • Page 5: Unpacking The Processor

    Preparing the PROCESSOR for Installation Unpacking the PROCESSOR Note Install the PROCESSOR before you install the Kodak Ektascan 2180 LASER PRINTER. [1] Cut and remove the bands around the outside of SORTER BIN the SHIPPING CARTON. [2] For the 180 LPS PROCESSOR only, remove the CARDBOARD SORTER BIN from the top of the main SHIPPING COVER...
  • Page 6 INSTALLATION INSTRUCTIONS DETECTOR CROSSOVER DRIP TRAY SPLASH GUARD EXIT RACK PROCESSOR DOCKING ASSEMBLY GRADUATED CYLINDERS PREPACK POLYBAG H127_0195DCA H127_0195DA [4] Remove: • GRADUATED CYLINDERS • EXIT RACK • DETECTOR CROSSOVER • DRIP TRAY and SPLASH GUARD • PROCESSOR DOCKING ASSEMBLY •...
  • Page 7 Preparing the PROCESSOR for Installation [5] Remove the: • PACKING MATERIAL from the top of the PACKING PROCESSOR MATERIAL • RAMPS with the BOLTS • For the 180 LP PROCESSOR only, the service publication, Publication Part No. 1C7834 Note The service publication for the 180 LPS PROCESSOR will be removed later in the unpacking procedure.
  • Page 8 INSTALLATION INSTRUCTIONS [9] Lift the TOP COVER of the PROCESSOR. [10] For the 180 LPS PROCESSOR only, remove the FILM TRAY. TOP COVER FILM TRAY H127_0196ACA H127_0196AA [11] Remove the WET SECTION COVER and the PACKING MATERIAL around it. [12] Remove the DRYER RACK and the 2 pieces of PACKING MATERIAL inside the DRYER. PACKING TOP COVER MATERIAL...
  • Page 9 Preparing the PROCESSOR for Installation [14] Remove the DEVELOPER/FIXER CROSSOVER and the FIXER/WASH CROSSOVER. [15] Disconnect the WATER DISCONNECT. [16] Remove: • WASH RACK • FIXER RACK • DEVELOPER RACK • packing materials WATER DISCONNECT EXIT RACK DEVELOPER RACK DRYER RACK DEVELOPER/FIXER CROSSOVER P/J33...
  • Page 10 INSTALLATION INSTRUCTIONS Note To remove a PANEL: • Loosen the CAPTIVE SCREWS. • Lift the PANEL and remove. [17] Remove: • tape • FEED SIDE PANEL • DRYER SIDE PANEL [18] For the 180 LPS PROCESSOR only, remove the service publication, Publication Part No. 1C7834. [19] Close the TOP COVER.
  • Page 11 Preparing the PROCESSOR for Installation Moving the PROCESSOR off the PALLET BOLT PALLET RAMPS H127_0143BCA H127_0143BA [20] Install the RAMPS onto the PALLET. [21] Insert the BOLTS into the holes in the RAMP through the PALLET. Important Do not use the TOP COVER to move the PROCESSOR. Warning The PROCESSOR weighs over 135 kg (300 lb) and is on casters.

  • Page 12: Checking The Drive Shaft Sprocket

    INSTALLATION INSTRUCTIONS Checking the DRIVE SHAFT SPROCKET Note The 180 LPS PROCESSOR uses an ENCODER WHEEL/SPROCKET, and not a DRIVE SHAFT SPROCKET. [1] Remove the 2 SCREWS and the DRIVE CHAIN COVER. Important For 60 Hz operation, use the 20-tooth DRIVE SHAFT SPROCKET. For 50 Hz operation, use the 17-tooth DRIVE SHAFT SPROCKET.

  • Page 13: Installing The Racks

    Preparing the PROCESSOR for Installation Installing the RACKS Note The RACKS and CROSSOVERS have WASHERS, that identify them; “D” indicates DEVELOPER and “F” indicates FIXER. [1] Check the squareness of each RACK and CROSSOVER before installing it. See the RACK section of Adjustments and Replacments, Publication Part No.
  • Page 14 INSTALLATION INSTRUCTIONS The Correct Position of the EXIT RACK LOCKING TABS EXIT RACK LOCKING TABS CONNECTOR P/J-33 H127_0145BCA H127_0145BA Important The EXIT RACK LOCKING TABS must be in the correct positions. [3] Check that all the RACKS are seated correctly. [4] Connect the WATER DISCONNECT on the WASH RACK.

  • Page 15: Moving The Processor Into Position And Leveling The Processor

    Preparing the PROCESSOR for Installation Moving the PROCESSOR into Position and Leveling the PROCESSOR [1] Install the LEVELING SCREW into the PROCESSOR BASE. [2] Install the LEVELING FOOT by rotating it counterclockwise onto the LEVELING SCREW. Note The LEVELING FOOT must be past the threads so that it pivots on the end of the LEVELING SCREW. Check that the LEVELING FOOT remains in this position until it touches the floor.
  • Page 16 INSTALLATION INSTRUCTIONS [5] Move the PROCESSOR into its operating position. Important Processor leveling is important for all PROCESSORS, but is critical for the SORTER to operate correctly on the 180 LPS PROCESSOR. [6] Adjust the 4 LEVELING SCREWS until: • The top of the REAR SITE TAB is 69.85 cm .16 cm (27 in.

  • Page 17: Measuring The Distance Between The Sorter And The Processing Tank

    Preparing the PROCESSOR for Installation Measuring the Distance between the SORTER and the Processing TANK back JAM NUT 8 cm (3.175 in.) front SPINDLE TANK H127_2033BCA TANK H127_2033BA Important Correct leveling of the PROCESSOR is critical for adjusting the height of the SORTER. [1] Move the SORTER to the down position.

  • Page 18: Connecting The Processor

    INSTALLATION INSTRUCTIONS Section 3: Connecting the PROCESSOR Installing the SEISMIC KIT [1] If necessary, install the SEISMIC BRACKETS provided in the SEISMIC KIT, Part No. 981278. Note The SEISMIC KIT only includes 4 BRACKETS, 8 WASHERS, 8 JAM NUTS, and instructions. The customer is responsible for obtaining the ANCHORS, WASHERS, and BOLTS.

  • Page 19: Making The Electrical Connections

    Connecting the PROCESSOR Making the Electrical Connections Warning Dangerous Voltage. Important All electrical services, including earth ground, must comply with local and national electrical codes. Table 3–1 Service Options Voltage Frequency in volts in Hz Service 50/60 2-wire, single phase 50/60 2-wire, single phase 50/60...
  • Page 20 120/208V-24 AMP 60Hz 3PH 4W 127/220V-23 AMP 50Hz 3PH 4W here 220/380V-12 AMP 50Hz 3PH 4W 230/400V0-13 AMP 50Hz 3PH 4W 240/415V-13 AMP 50Hz 3PH 4W LISTED 115B Made in USA by Eastman Kodak Company Rochester, New York 14650 H127_0198BCA H127_0198BA February 1996 – 1C7836...
  • Page 21 Connecting the PROCESSOR Typical U.S. Power Connection Chart LINE 1, LINE 2, AND LINE 3 LINE 1 AND LINE 2 208 VOLTS LINE TO LINE 208 VOLTS LINE TO LINE TB2 JUMPERS TB3 JUMPERS TB2 JUMPERS TB3 JUMPERS INCOMING PROCESSOR INCOMING PROCESSOR POWER...
  • Page 22 INSTALLATION INSTRUCTIONS Other Power Connections LINE 1 AND NEUTRAL LINE 1 AND NEUTRAL 200 VOLTS LINE TO NEUTRAL 220 VOLTS LINE TO NEUTRAL TB2 JUMPERS TB2 JUMPERS TB3 JUMPERS TB3 JUMPERS 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 INCOMING...
  • Page 23 Connecting the PROCESSOR Other Power Connections LINE 1 AND LINE 2 LINE 1 AND LINE 2 200 VOLTS LINE TO LINE 220 VOLTS LINE TO LINE TB2 JUMPERS TB2 JUMPERS TB3 JUMPERS TB3 JUMPERS 1 2 3 4 5 6 7 8 9 INCOMING PROCESSOR INCOMING...
  • Page 24 INSTALLATION INSTRUCTIONS Other Power Connections LINE 1, LINE 2, AND NEUTRAL LINE 1, LINE 2, AND NEUTRAL 220 VOLTS LINE TO NEUTRAL/380 VOLTS LINE TO LINE 230 VOLTS LINE TO NEUTRAL/400 VOLTS LINE TO LINE TB2 JUMPERS TB2 JUMPERS TB3 JUMPERS TB3 JUMPERS 1 2 3 4 5 6 7 8 9...
  • Page 25 Connecting the PROCESSOR Other Power Connections LINE 1, LINE 2, AND NEUTRAL LINE 1, LINE 2, AND NEUTRAL 120 VOLTS LINE TO NEUTRAL/240 VOLTS LINE TO LINE 127 VOLTS LINE TO NEUTRAL/220 VOLTS LINE TO LINE TB2 JUMPERS TB3 JUMPERS TB2 JUMPERS TB3 JUMPERS PROCESSOR...
  • Page 26 INSTALLATION INSTRUCTIONS Other Power Connections LINE 1, LINE 2, LINE 3, AND NEUTRAL LINE 1, LINE 2, LINE 3, AND NEUTRAL 230 VOLTS LINE TO NEUTRAL/400 VOLTS LINE TO LINE 220 VOLTS LINE TO NEUTRAL/380 VOLTS LINE TO LINE TB2 JUMPERS TB2 JUMPERS TB3 JUMPERS TB3 JUMPERS...

  • Page 27: Connecting The Water Supply

    Connecting the PROCESSOR Connecting the Water Supply [1] Connect the main water supply to the WATER SUPPLY INLET in. female NPT COUPLING. Note • A mixing valve is not required for the PROCESSOR if the incoming water temperature is between 4.4 - WATER 32 C (40 - 90 F).

  • Page 28: Connecting The Drains

    INSTALLATION INSTRUCTIONS Connecting the Drains Warning • Drains must be made of chemically resistant, non-corrosive material. Use PVC or the equivalent. Do not use copper or brass. • The drain must have a minimum diameter of 7.6 cm (3 in.) and be free of obstruction. •...
  • Page 29 Connecting the PROCESSOR DEVELOPER OVERFLOW AC POWER INPUT FIXER OVERFLOW RECIRCULATED SILVER RECOVERY WATER SUPPLY INLET FIXER DRAIN WASH DRAIN DEVELOPER DRAIN DEVELOPER REPLENISH FIXER REPLENISH AIR EXHAUST H127_0052BCA H127_0052BA [1] Connect the following FITTINGS to an appropriate device, such as a Silver Recovery Unit, a Waste Holding Container, or the floor drain.

  • Page 30: Connecting The Replenisher Tanks And Strainers

    INSTALLATION INSTRUCTIONS Connecting the REPLENISHER TANKS and STRAINERS Note • Use this recommended procedure for the developer and fixer REPLENISHER TANKS. • Use the Manufacturer’s Instructions to install the AUTOMIXER. [1] Install one end of the STRAINER onto the TUBING leading from the REPLENISHER TANK. [2] Install the other end of the STRAINER to the TUBING leading into the PROCESSOR.

  • Page 31: Connecting The Exhaust Duct From The Dryer

    Connecting the PROCESSOR Connecting the EXHAUST DUCT from the DRYER [1] Connect a 7.62 cm (3.0 in.) EXHAUST DUCT from the PROCESSOR to the BUILDING EXHAUST DUCT with an adjustable gap. [2] Check the negative exhaust flow of the building. See the Site Specifications, Publication Part No. 4B5476, for more information.

  • Page 32: Installing The Developer Filter

    INSTALLATION INSTRUCTIONS Installing the DEVELOPER FILTER [1] Rotate the DEVELOPER MANDREL so the notch DEVELOPER in the top of the DEVELOPER MANDREL is MANDREL aligned with the LEVEL SENSOR HOUSING CLIP. DEVELOPER [2] Remove the DEVELOPER MANDREL. FILTER [3] Remove the WING NUT from the DEVELOPER MANDREL.

  • Page 33: Checking For Correct Operation

    Checking for Correct Operation Section 4: Checking for Correct Operation Checking the Components and SENSORS FIXER DRAIN VALVE DEVELOPER DRAIN VALVE H127_0076BCA H127_0076BA [1] Close the DEVELOPER and FIXER DRAIN VALVES. [2] To allow correct operation of the LEVEL SENSORS, add 470 mL (16 fl oz) of developer to the DEVELOPER TANK and 470 mL (16 fl oz) of fixer to the FIXER TANK.
  • Page 34 INSTALLATION INSTRUCTIONS Note If the RECIRCULATION PUMP does not energize, check that the FIXER and DEVELOPER TANKS are full. If the TANKS are full and the RECIRCULATION PUMP does not energize, do the following steps: a. Connect the PORTABLE COMPUTER, using the INTERFACE CABLE TL-4391 and the DIAGNOSTICS DISKETTE 5B6278.

  • Page 35: Checking The Sorter, 180 Lps Processor Only

    Checking for Correct Operation Checking the SORTER, 180 LPS PROCESSOR Only [1] Select “Specific Test Mode”. [2] Select “Sorter Sensor Test”. [3] With the FILM TRAY in position, check that the PORTABLE COMPUTER displays “Film Tray Interlock ON”. If necessary, adjust the SWITCH and MAGNET. [4] Remove the FILM TRAY, and check that the PORTABLE COMPUTER displays “Film Tray Interlock OFF”.
  • Page 36 INSTALLATION INSTRUCTIONS [5] Close the TOP COVER and install the BIN. [6] Check that the PORTABLE COMPUTER displays “Bin Assembly In Place”. [7] Remove the BIN, and check that the PORTABLE COMPUTER displays “Bin Assembly Not In Place”. COVER H127_2011GCA H127_2011GA [8] Check that the 9 BIN SENSORS operate correctly, by blocking each BIN SENSOR with a...
  • Page 37 Checking for Correct Operation DIVERTER No.1 No. 9 H127_2059HCA H127_2059HA [9] Go to the “Sorter Component Test Mode” for the SORTER. [10] Using the PORTABLE COMPUTER, energize and de-energize DIVERTER No. 1. [11] Check that DIVERTER No.1 operates smoothly. [12] Check the other DIVERTERS. If the DIVERTERS do not operate correctly, see the diagnostic procedures in the “SORTER”...

  • Page 38: Checking The Adjustment Of The Access Door Latch On The Sorter

    INSTALLATION INSTRUCTIONS Checking the Adjustment of the ACCESS DOOR LATCH on the SORTER [1] Close the ACCESS DOOR and rotate the 2 ACCESS DOOR LATCHES to the locked top JAM NUT position. LOCKING TAB [2] Check each LATCH for play between the bottom JAM NUT SORTER FRAME and the ACCESS DOOR.

  • Page 39: Continuing To Check The Components

    Checking for Correct Operation Continuing to Check the Components [1] Enter the “Automatic Mode” and select “Processor State”. Allow the solution temperatures to stabilize. Note Approximately 30 minutes may be needed for the PROCESSOR to warm up. [2] Check that: •...

  • Page 40: Calibrating The Replenishment System

    INSTALLATION INSTRUCTIONS Calibrating the Replenishment System This procedure allows you to calibrate the replenishment system by determining the actual rate solution flows through the REPLENISHMENT PUMPS. The volume of the solution pumped by one of the PUMPS during a set period will be measured and entered into the MICROPROCESSOR via the DISPLAY PANEL on the PORTABLE COMPUTER.

  • Page 41: Publication History

    Publication History Section 5: Publication History Print Date Pub. No. ECO No. Affected Pages File Name Notes July 1995 1C7836 2619-099 All pages ii3198_1_099.doc First printing February 1996 1C7836 2619-124 All pages ii3198_1_124.doc Added 2 procedures for adjusting the Sorter. Listed another Fan Kit.
  • Page 42 Kodak, Ektascan, and X-Omat are trademarks. HEALTH SCIENCES DIVISION ii319800 EASTMAN KODAK COMPANY ROCHESTER, N.Y. 14650 Printed In USA...

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Kodak x-omat 180 lps

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