Binder ULTRA.Guard UF V 500 Translation Of The Original Operating Manual
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Binder ULTRA.Guard UF V 500 Translation Of The Original Operating Manual

Ultra.guard ultra low temperature freezers uf v with rp1 controller
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Operating Manual
Translation of the Original Operating Manual
ULTRA.Guard™
Ultra Low Temperature Freezers UF V
with RP1 Controller
UF V with RFID
Model
Art. No.
UF V 500 (E2)
9020-0232, 9120-0232
UF V 500 (E2.1)
9020-0236, 9120-0236
UF V 500 (E2.1)
9020-0213, 9120-0213
UF V 700 (E2.1)
9020-0233, 9120-0233
UF V 700 (E2.1)
9020-0237, 9120-0237
UF V UL with Advanced Voltage Booster and Data Logger
Model
Art. No.
UF V 500-UL (E2.1)
9020-0235, 9120-0235
UF V 500-UL (E2.1)
9020-0222, 9120-0222
UF V 500-UL (E2.1)
9020-0234, 9120-0234
UF V 500-UL (E2.1)
9020-0220, 9120-0220
UF V 700-UL (E2.1)
9020-0239, 9120-0239
UF V 700-UL (E2.1)
9020-0218, 9120-0218
UF V 700-UL (E2.1)
9020-0238, 9120-0238
UF V 700-UL (E2.1)
9020-0216, 9120-0216
BINDER GmbH
Address
Tel.
Fax
Internet
E-mail
Service Hotline
Service Fax
Service E-Mail
Service Hotline USA
Service Hotline Asia Pacific
Service Hotline Russia and CIS
Issue 03/2013
Door hinges
right
right
left
right
left
Door hinges
right
left
right
left
right
left
right
left
Post office box 102
D-78502 Tuttlingen
+49 7462 2005 0
+49 7462 2005 100
http://www.binder-world.com
info@binder-world.com
+49 7462 2005 555
+49 7462 2005 93 555
service@binder-world.com
+1 866 885 9794 or +1 631 224 4340 x3
+852 39070500 or +852 39070503
+7 495 98815 17
Voltage
230 V
230 V
230 V
230 V
230 V
Voltage
115 V
115 V
208-240 V
208-240 V
115 V
115 V
208-240 V
208-240 V
Art. No. 7001-0083

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  • Page 1 115 V UF V 700-UL (E2.1) 9020-0238, 9120-0238 right 208-240 V UF V 700-UL (E2.1) 9020-0216, 9120-0216 left 208-240 V BINDER GmbH Address Post office box 102 D-78502 Tuttlingen Tel. +49 7462 2005 0 +49 7462 2005 100 Internet http://www.binder-world.com E-mail info@binder-world.com...

  • Page 2: Ec - Declaration Of Conformity

    EC – declaration of conformity EG – KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION DE CONFORMITE Anbieter / Supplier / Fournisseur: BINDER GmbH Anschrift / Address / Adresse: Im Mittleren Ösch 5, D-78532 Tuttlingen Bezeichnung der Maschine / Ultra-Tiefkühlschränke / Freezer...
  • Page 3 Die oben beschriebene Maschine ist konform mit folgenden harmonisierten Normen: The machine described above is in conformity with the following harmonized standards: La machine décrite ci-dessus est conforme aux normes harmonisées suivantes: Sicherheit / safety / sécurité: EN 61010-1:2010 Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regel- und Laborgeräte –...
  • Page 4 (CEI 61326-2- 2:2005 + AC1:2007, NF EN 61326-2-2:2006) D-78532 Tuttlingen, 27.03.2013 BINDER GmbH P. M. Binder B. Hofmann Geschäftsführender Gesellschafter Leiter F & E Managing Director Director R &...

  • Page 5: (German Social Accident Insurance) Dguv

    Certificate for the GS mark of conformity of the “Deutsche Gesetzliche Unfallversicherung e.V.“ (German Social Accident Insurance) DGUV Note: When mounting the optional CO emergency cooling, the GS mark is no longer valid UF V (E2+E2.1) 03/2013 page 5/112...
  • Page 6 UF V (E2+E2.1) 03/2013 page 6/112...

  • Page 7: Product Registration

    Product registration UF V (E2+E2.1) 03/2013 page 7/112...

  • Page 8: Table Of Contents

    Contents EC – declaration of conformity ........................2 Certificate for the GS mark of conformity of the “Deutsche Gesetzliche Unfallversicherung e.V.“ (German Social Accident Insurance) DGUV ..................5 Product registration ............................7 SAFETY ........................ 11 Legal considerations ......................... 11 Structure of the safety instructions ....................11 1.2.1 Signal word panel ........................
  • Page 9 12.5 Circular chart recorder (option) ......................78 12.6 Data logger (standard with UF V UL, option for UF V) ..............79 12.7 BINDER GSM Box for remote alarms (option) ................. 79 13. UNIT INVENTORY AND ACCESSORIES ............80 13.1 Storage rack systems (option) ......................80 13.1.1 Side access racks ........................
  • Page 10 14.4.1 Checking and cleaning the condenser air filter ................86 14.4.2 Cleaning the condenser ....................... 87 14.4.3 De-icing and defrosting ........................ 87 14.5 Sending the unit back to BINDER GmbH ..................88 15. DISPOSAL......................88 15.1 Disposal of the transport packing ..................... 88 15.2 Decommissioning ..........................

  • Page 11: Safety

    Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use and safety during operation and maintenance. In no event shall BINDER be held liable for any dam- ages, direct or incidental arising out of or related to the use of this manual.

  • Page 12: Safety Alert Symbol

    WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious (irreversible) injury CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor (reversible) injury CAUTION Indicates a potentially hazardous situation, which, if not avoided, may result in damage to the product and/or its functions or to property in its proximity.

  • Page 13: Word Message Panel Structure

    Service label Figure 1: Position of labels on the freezer UF V 700 (E2.1) Keep safety labels complete and legible. Replace safety labels that are no longer legible. Contact BINDER Service for these replacements. UF V (E2+E2.1) 03/2013 page 13/112...

  • Page 14: Type Plate

    Made in Germany Figure 2: Type plate (example UF V 500 (E2.1) standard unit) Indications of the type plate (example) Information BINDER Manufacturer: BINDER GmbH UF V 500 Model UF V 500 ULTRA.GUARD ULT Freezer “ULTRA.GUARD” ultra-low temperature freezer Serial No.

  • Page 15: General Safety Instructions On Installing And Operating The Uf V Freezer

    (for Germany). BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or quali- fied personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
  • Page 16 The freezer does not does not dispose of any measures of explosion protection. DANGER Explosion hazard. Danger of death. ∅ Do NOT introduce any substance into the freezer which is combustible or explosive at working temperature. ∅ NO explosive dust or air-solvent mixture in the inner chamber. Any solvent contained in the charging material must not be explosive or inflammable.

  • Page 17: Intended Use

    WARNING Stability hazard. Danger of injury. Damage to the unit and the charging material. Housing cover breakaway. ∅ Do NOT climb on the lower housing cover. ∅ Do NOT load the lower housing cover with heavy objects while the unit door is open. Intended use ULTRA.Guard™...

  • Page 18: Measures To Prevent Accidents

    Measures to prevent accidents The operator of the ULTRA.Guard™ ultra-low temperature freezer UF V must observe the following regu- lation: Occupational Safety Regulations. Operation of refrigeration units, heat pumps and cooling systems (GUV-R 500 chap. 2.35) (for Germany). Following measures have been taken by the manufacturer in order to prevent ignition and explosions: •...

  • Page 19: Unit Description

    Unit description The ULTRA.Guard™ ultra-low temperature freezers UF V were produced with great care using the latest tools for development and production. They were optimized for safe long-term storage of samples in the ultra-low temperature range and reach the minimum temperature of -86 °C / -122.8 °F in approx. 9 hours. You can operate the freezer in a temperature range from -86 °C / -122.8 °F up to -40 °C / -40 °F.
  • Page 20 Ethernet interface (option, chap. 12.1) for computer communication, enabling monitor- ing via a network. The BINDER communication software APT-COM™ 3 DataControlSystem (option, chap. 12.2) permits networking of up to 30 units and connection to a computer, as well as recording and representing temperature data.

  • Page 21: Unit Overview

    Unit overview Figure 3: Freezer UF V 700 (E2.1), front view Outer door Housing of the automatic door mechanism and controller (description chap. 2.2, for emergency release see chap. 2.6.3) Compressor housing Air filter grille (checking and cleaning the filter chap. 14.4.1) Vertically adjustable castors (adjustment chap.
  • Page 22 Figure 4: Freezer UF V 700, with open outer door Outer door Housing of the automatic door mechanism and controller (description chap. 2.2, for emergency release see chap. 2.6.3) Compressor housing Air filter grille (checking and cleaning the filter chap. 14.4.1) Vertically adjustable castors (adjustment chap.

  • Page 23: Housing Of The Automatic Door Mechanism With Operator Panel

    Housing of the automatic door mechanism with operator panel Left unit side Front view Figure 5: UF V (E2): Housing of automatic door mechanism with emergency release cover, operator pan- el of controller RP1, RFID control of the automatic door mechanism, and door locking with key (option) Left unit side Front view Figure 6: UF V (E2.1): Housing of automatic door mechanism with emergency release cover, operator...

  • Page 24: Key Switch (Main Power Switch)

    Figure 7: Emergency release cover Following power connection / turning on the unit or closing the door, you can open the door again only after approx. 30 seconds. This is to protect the electromechanical door mecha- nism against damage. Key switch (main power switch) Key switch (6) Figure 8: Position of the key switch (6) on the right side of the unit...

  • Page 25: Rp1 Controller

    RP1 controller The controller RP1 controls the temperature inside the freezer. Figure 9: Overview controller RP1 Controller alarm and status LEDs Symbol Meaning General alarm yellow Intensive cooling active Temperature alarm Power failure, no battery connected, battery voltage too low °C yellow Display of a temperature value in °C...

  • Page 26: Connection Panel On The Unit Rear

    Connection panel on the unit rear (11) (12) (13) (10) Figure 10: Rear connection panel of the freezer UF V (E2 / E2.1) Ethernet interface for computer communication (option, chap. 12.1) Connection socket for zero-voltage relay alarm contact (chap. 10.10) RS 422 interface for computer communication (10) Connection socket for IEC connector cable with internal locking system...

  • Page 27: Unit Doors

    Unit doors 2.6.1 Outer door The outer gasket of the freezer outer door is heated. The door must be closed while the unit is operating normally in order to ensure stable conditions in the inner chamber. You can operate the automatic door mechanism (chap. 5.2) without using your hands: •...
  • Page 28 CAUTION Danger of destruction of samples.  Carry out the emergency release only in emergency.  Ensure that a service technician is available and/or that the samples can be stored cold. Proceeding for emergency release • Turn off the freezer at its main power switch and pull the power plug, thereto pull the locking button on the...

  • Page 29: Drain Well For Condensate During Defrosting (Option)

    After the error has been removed, a service technician can close the door. Please contact BINDER Ser- vice. Note: The freezer offers the possibility of an electrical emergency release, which can be performed by a qualified technician. Advantage: With the return of the power supply, operation can continue. Contact BINDER service.

  • Page 30: Completeness Of Delivery, Transportation, Storage, And Installation

    Completeness of delivery, transportation, storage, and installa- tion Unpacking, and checking equipment and completeness of delivery After unpacking, please check the unit and its optional accessories, if any, based on the delivery receipt for completeness and for transportation damage. Inform the carrier immediately if transportation damage has occurred.

  • Page 31: Guidelines For Safe Lifting And Transportation

    Note on second-hand units (Ex-Demo-Units) Second-hand units are units that have been used for a short time for tests or exhibitions. They are thor- oughly tested before resale. BINDER ensures that the chamber is technically sound and will work flaw- lessly.

  • Page 32: Transport Outside A Building

    To move the freezer through narrow passages (doors, narrow corridors), open the unit door: 900 mm 890 mm Figure 13: UF V 700 with open unit door For transport outside a building use technical equipment (chap. 3.2.2). 3.2.2 Transport outside a building Before moving the freezer you can raise the castor locks completely (moving position, chap.

  • Page 33: Storage

    • Permissible ambient temperature range for transport: -10 °C / 14°F to +60 °C / 140°F. You can order transport packing and rolling pallets for transportation purposes from BINDER Service. Freezer transport in upright position is mandatory in order to avoid oil running out of the engine casing and resulting damages to the cooling system.

  • Page 34: Adjusting The Vertically Adjustable Castors

    Avoid direct solar radiation on the unit. Do not place the freezer in direct vicinity of units with a high heat emission. • Permissible ambient humidity: 70% r.H. max., non-condensing. • Installation height: max. 2000 m / 6561.7 ft above sea level. Minimum distances: •...
  • Page 35 Moving position Operating position Figure 14: Letting down the castor locks As soon as the castor locks have ground contact, turning becomes tight. You can use a screwdriver (Figure 15) or set a fork wrench size 13 below the live ring (Figure 16). Figure 15: Adjusting the castor locks Figure 16: Adjusting the castor locks with a screwdriver...

  • Page 36: Installation And Connections

    Installation and connections Operating instructions Depending on the application and location of the unit, the operator of the freezer must provide the rele- vant information for safe operation of the unit in a set of operating instructions. Keep these operating instructions with the unit at all times in a place where they are clearly visible.

  • Page 37: Fixing To Achieve Earthquake Safety (Optional)

    Fixing to achieve earthquake safety (optional) Two slots on the freezer’s rear provide fastening lugs. You can mount a chain or rod to fix the unit at the wall. Figure 19: Slots on the freezer’s rear to mount a fixing device UF V (E2+E2.1) 03/2013 page 37/112...

  • Page 38: Mm Access Port Prepared To Be Finalized By The User (Uf V (E2.1), Uf V-Ul (E2.1))

    10 mm access port prepared to be finalized by the user (UF V (E2.1), UF V- UL (E2.1)) The UF V (E2.1) is equipped with an access port to be finalized by the user for cables with a diameter of up to 10 mm.

  • Page 39: Adjustable Shelves

    Adjustable shelves The scope of delivery comprises three adjustable shelves. You can mount them and further optional shelves in different positions of the lateral walls in 24 mm / 1 inch steps. In standard position, the shelves are placed with a distance of 310mm / 12.2 in, forming the bottom of the compartments, thus making available the maximum space for optional inventory systems.
  • Page 40 For optimal use of space, we recommend the following shelf positions: Position of 3 shelves to obtain 4 Position of 4 shelves (1 x optional) Position of 3 shelves to obtain the compartments with equal ceiling to obtain 5 compartments with maximum sample storage space: 2 height equal ceiling height...

  • Page 41: Electrical Connection

    Electrical connection An internal overload release protects the freezer against excess-current. Power connection Power plug Voltage Current Power Fuse cable +/-10 % type frequency IEC connector plug and shockproof UF V 230 V 50 Hz 10 A cable 2000 mm plug UF V UL Fixed power connection...

  • Page 42: Start Up

    Start up Following transport, wait at least 8 hours until start-up. Check that the interior of the freezer is empty. Prior to starting a new freezer or if you do not know what the freezer was last used for, for hygiene purpos- es you should clean and disinfect the interior (chap.14.3).

  • Page 43: Door Locking With Key (Option For Uf V Ul)

    DANGER Risk of locking in a person. Danger of death.  Before closing doors, make sure that nobody is inside.  Pull the power plug before entering the interior (e.g. for cleaning purposes) , thereto pull the locking button on the plug (Figure 23). Door locking with key (option for UF V UL) With this option, use a key to operate the door locking (5).

  • Page 44: Guard.control: Rfid Personal Access Control Of The Automatic Door Mechanism (Standard For Uf V, Option For Uf V Ul)

    Waiting time of 30 Sec. after closing the door or power connection / turning on the freezer flashing slowly Door opening or closing Control error. Contact BINDER Service flashing fast Mechanical obstruction of the door. Remove icing in the door area or other cause.

  • Page 45: Overview Of Led Indications Of The Rfid Personal Access Control

    In case of having lost the master card, the system can be reset to initial state with a service unit and a code exchange with BINDER Service. The switch-off card serves to inactivate the RFID access control. Using the switch-off card is possible only together with the registered master card.

  • Page 46: Operating The Rfid Access Control

    5.4.4 Operating the RFID access control In the initial state (i.e. no access card has been registered), RFID access control is inactive, i.e., you can open the door with pushbutton “OPEN”. Opening the door in the initial state Initial state (green LED is lit) RFID access control is inactive ⇒...

  • Page 47: Reading Out The Door Opening Data With The Guard.control Reader Kit (Art. No. 8012-0789)

    ID (user number). 5.4.6 Resetting the entire system In case of having lost the master card, BINDER Service can reset the system to initial state together with the operator of the freezer. Please contact BINDER Service.

  • Page 48: Behavior After Turning On The Unit

    Behavior after turning on the unit During the equilibration phase of 9 hours after turning on the unit, undefined temperature conditions oc- cur within the unit. During this phase, do not place any sample materials in the unit CAUTION Danger of destruction of samples. ...

  • Page 49: Setting The Temperature Set Point At The Controller Rp1

    Setting the temperature set point at the controller RP1 Figure 30: Normal Display Current temperature value: -70 °C Figure 31: Entry of temperature set point with arrow keys. Temperature set-point: -80 °C Confirm the entry with the “MODE” key. After 30 seconds the controller reverts to Normal Display automatically. The yellow LED indicates operation of the 2 stage cooling.

  • Page 50: Placing Samples In Storage In The Freezer

    Placing samples in storage in the freezer Before storing valuable samples, conduct a 10-days test run at the desired temperature. This helps to detect transport damages like capillary cracks. Then you can load the freezer with the precooled sam- ples. WARNING: If customer should use a freezer running in non-supervised continuous opera- tion, we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers, if this is feasible.

  • Page 51: Controller Rp1 Operating Modes

    Controller RP1 operating modes The controller provides three operating modes HAND (chap. 8.2), USER (chap. 8.3), and LOCK (chap. 8.4). In operating modes HAND and USER, you can call up several operating functions and set / modify their values. Operating mode USER is password protected. On delivery, the password is set to “1” (factory setting). You can change the password in operating function “PA.U”...

  • Page 52: Operating Mode Hand

    Operating mode HAND • In Normal display, press button “MODE” to toggle to operating mode HAND. • Use the “MODE” button to successively call up the operating functions. • Use “▲” or “▼” to set the values of the operating functions. Operating functions that can be set in operating mode HAND Display Setting range Operating function...

  • Page 53: Operating Mode User: Advanced Settings

    Operating mode USER: Advanced settings • In Normal display, press “EXIT” and “MODE” simultaneously for 3 seconds to access the options for selecting the operating modes of the freezer. Figure 33: Selecting the operating mode • Press “▲” or “▼” until the value “OP.U” (operating mode USER) appears in the display. •...
  • Page 54 Operating functions in operating mode USER: Display Setting range Operating function -90 °C to -40 °C Temperature set-point Release of CO emergency cooling On OFF Switch on or off CO emergency cooling Set-point entry of CO emergency cooling -70 °C to -20 °C (only with option CO emergency cooling “On”) Switch on the test of CO...
  • Page 55 Display Setting range Operating function Password setting for access to operating mode USER 0 to 999 Remember the modified password or you will no longer be able to access operating mode USER. Setting the unit address. 1 to 254 Addressing serves for data transfer e.g. via the communication software APT-COM™...
  • Page 56 Display Setting range Operating function Indication of battery voltage Indication of temperature value of cooling system, for service / maintenance purposes Indication of temperature value of cooling system, for service / maintenance purposes Indication of temperature value of cooling system, for service / maintenance purposes Indication of temperature value of cooling system, for service / maintenance purposes...

  • Page 57: Operating Mode Lock: Locking/Unlocking Of The Operating Functions' Settings By Operating Mode Hand

    Operating mode LOCK: Locking/unlocking of the operating functions’ set- tings by operating mode HAND To avoid operating functions being changed by unauthorized persons, you can lock the operating func- tions’ settings. 8.4.1 Locking the operating functions of operating mode HAND •...

  • Page 58: Permanently Unlocking The Operating Functions Of Operating Mode Hand

    Display Setting range Operating function Password request Entry of the password that has been defined in operating mode HAND in 0 to 999 operating function “PA.H” (chap. 8.2). The operating functions’ settings in operating mode HAND are temporarily unlocked. 8.4.3 Permanently unlocking the operating functions of operating mode HAND To permanently unlock the settings, set operating function “PA.H”...

  • Page 59: Safety Controller (Temperature Safety Device)

    Safety controller (temperature safety device) The freezer is equipped with an over temperature safety device. It is designated as the “safety controller”. This second, electrically independent temperature controller takes over control at a selectable set point in case of fault. It serves to protect the charging material against excessively high temperatures. The message “otc”...
  • Page 60 Operating mode HAND or USER Figure 39: operating mode HAND or USER (several times if necessary) Entry of the safety controller limit value Figure 40: Entry of the safety controller limit value with the arrow keys After 30 seconds, the controller reverts to Normal Display automatically. UF V (E2+E2.1) 03/2013 page 60/112...

  • Page 61: Indications And Alarm Functions (Auto-Diagnostic System)

    Indications and alarm functions (auto-diagnostic system) 10.1 Indications and alarm functions overview When operational faults occur, the controller triggers visual and audible alarm signals. The red collective alarm LED flashes when an alarm signal is emitted, and an audible alarm (intermittent buzzer) sounds.

  • Page 62: Safety Controller Temperature Alarm

    • If these points do not reveal the source of the fault, it may be that the unit is faulty. Please contact BINDER Service. UF V (E2+E2.1) 03/2013...

  • Page 63: Temperature Tolerance Range Alarm (Too High And Too Low Temperature)

    • If these points do not reveal the source of the fault, it may be that the unit is faulty. Please contact BINDER Service. If the same alarm recurs, please contact BINDER Service. UF V (E2+E2.1) 03/2013 page 63/112...

  • Page 64: Door Open Alarm

    10.5 Door open alarm The open and closed condition of the unit door is controlled via the door contact switch. When the door is opened, the refrigerating machine turns on. Figure 43: Door open alarm • Alarm message “dor” immediately •...

  • Page 65: Messages From The Battery Management System

    10.6 Messages from the battery management system Such messages also appear during operation connected to the main power supply network. Message on battery power (during power failure) after pressing a button (see chap. 8.5) Figure 44: Battery operation (sufficient battery voltage) Message on line power Figure 45: Battery alarm (no battery recognized)
  • Page 66 No alarm message: Correct battery voltage (between 13 V and 13.5 V) It is possible to reach the specified work time of an intact battery with correct capacity. It is not possible to predict the real work time. Alarm message “b.no”: No battery recognized.

  • Page 67: Power Failure Alarm

    10.7 Power failure alarm Figure 48: Power failure alarm • No alarm message (display off) You can turn on the display with any key. It turns off automatically after 5 seconds. • LED indication immediately: LED flashes slowly • Audible alarm: buzzer (intermittent sound: 1 sec. on, 4 sec. off) immediately •...

  • Page 68: Temperature Sensor Failure

    • Audible alarm: buzzer (intermittent sound) immediately • Switching the zero-voltage relay alarm output. Actions: • Please contact BINDER Service. • Alarm message “992” or “998” or “999” immediately • LED indication immediately: LED flashes • Audible alarm: buzzer (intermittent sound) immediately •...

  • Page 69: Further Error Messages

    • If the fault shows again, the unit could be faulty. Please contact BINDER Service. Only qualified service personnel authorized by BINDER must perform repair. Repaired units must comply with the BINDER quality standards. For further error messages see chap. 17.2.

  • Page 70: Zero-Voltage Relay Alarm Output

    (SMS) on mobile phones. The installation and operation of the BINDER GSM box are described in the manual (Art. No. 7001-0236) which is included with the GSM box.

  • Page 71: Co Emergency Cooling (Option)

    emergency cooling (option) (16) (14) (17) (15) (13) Figure 56: Rear view UF V with CO emergency cooling system (13) Connection socket for the electrical connection of the CO emergency cooling (14) discharge outlet to connect a discharge hose (15) Cable to connection socket (13) for the electrical connection of the CO emergency cooling (16)

  • Page 72: Connecting And Exchanging The Co

    The supplied gas hose (17) is already connected with the CO emergency cooling system. The user shall not remove this connection. When replacing the gas hose is required, please contact BINDER Service. To connect the CO pressure cylinder, connect the free end of the gas hose to the gas cylinder (wrench size A/F 30 mm / 1.2 in).

  • Page 73: Operating The Co Emergency Cooling System

    The valve of the gas cylinder always must be closed before screwing on or unscrewing the gas hose WARNING Opening the cylinder valve when the cylinder is not connected. Sudden release of the stored pressure energy. Risk of injury.  Close the gas cylinder valve before connecting or removing the gas hose. Secure the pressure cylinder against falling and other mechanical damage.
  • Page 74 WARNING High concentration of CO (> 4 vol.-%). Risk of death by suffocation. Danger of poisoning.  Operate the CO emergency cooling only in a well-ventilated room.  Ensure technical ventilation measures. Install a suitable conduct at the CO discharge outlet of the emergency cooling system.

  • Page 75: Alarm Messages

    11.3 Alarm messages The alarm messages which occur simultaneously during operation with CO emergency cooling are cycli- cally displayed one after the other. emergency cooling system activated Figure 57: CO emergency cooling system activated • Alarm message “inJ” immediately • LED indication immediately: LED flashes •...
  • Page 76 Actions: • Check the battery connections • Charge the battery (charging mode: current, approx. 160 mA) • If it is defective, replace the battery. Contact BINDER Service • Reset the alarm message with the “EXIT“ key. UF V (E2+E2.1) 03/2013...

  • Page 77: Data Monitoring And Recording

    The interface is labeled accordingly. 12.2 Communication software APT-COM™ 3 DataControlSystem (option) You can connect the BINDER communication software APT-COM™ 3 DataControlSystem via the option- al Ethernet interface (7). The APT-COM™ System permits the networking of up to 30 units and connection to a PC for controlling and programming, as well as recording and representing temperature data.

  • Page 78: Additional Pt 100 Temperature Sensor (Option) With Output To Lemo Socket

    12.4 Additional Pt 100 temperature sensor (option) with output to Lemo socket An additional temperature sensor Pt100 allows measuring the temperature of the charging material by means of an independent measuring system with Pt 100 entry. Technical data of the Pt100 sensor: •...

  • Page 79: Data Logger (Standard With Uf V Ul, Option For Uf V)

    (SMS) on mobile phones. The installation and operation of the BINDER GSM Box are described in the manual (Art. No. 7001-0236) which is included with the GSM Box.

  • Page 80: Unit Inventory And Accessories

    13.1 Storage rack systems (option) For optimum use of the available space of the freezer compartments, adequate stainless steel racks are available. BINDER offers cryo boxes with and without dividers. 13.1.1 Side access racks Figure 64: Side access rack with cryo boxes Art.

  • Page 81: Cryo Boxes And Dividers

    13.1.3 Cryo boxes and dividers Cryo boxes cardboard, without dividers, white Figure 66: Cardboard cryo boxes Art. no. Height 6017-0024 50 mm / 2 inch 6017-0025 75 mm / 3 inch 13.1.4 Cardboard dividers for cryo boxes Figure 67: Cardboard divider for cryo boxes Art.

  • Page 82: Maintenance, Cleaning, And Service

    14.1 Immediate aid, service BINDER GmbH offers a call center, which is accessible 365 days, 24h and gives you advice in case of emergency. A service technician will be at your site latest after 24 hours to repair a unit. In case of failure which cannot be repaired on-site, we pick up the unit and provide you with a free exchange unit for the time of repair.

  • Page 83: Cleaning And Decontamination

    (Figure 23). Wipe the surfaces with a moistened towel. For a thorough and mild cleaning, we recommend using BINDER Freezy Clean (Art. no. 1002- 0038). In case of light to normal soiling, we recommend: •...

  • Page 84: Decontamination

    In case of contamination of the interior by biologically or chemically hazardous material, we recommend decontamination of the interior with BINDER Freezy Decon (Art. Nr. 1002-0032) (apply on a cloth). Follow the operating instructions and safety hints labeled on the BINDER Freezy Decon bot- tle.
  • Page 85 Damage to the unit. ∅ Do NOT use acidic or chlorine cleaning detergents. We recommend using BINDER Freezy Decon (Art. no. 1002-0032) for decontamination. Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH.

  • Page 86: Maintenance Work By The Customer

    14.4 Maintenance work by the customer 14.4.1 Checking and cleaning the condenser air filter The condenser air filter prevents accumulation of dust on the condenser. If the filter is blocked by dust this may cause decrease or failure of refrigeration. Check the air filter visually for soiling every month.

  • Page 87: Cleaning The Condenser

    14.4.2 Cleaning the condenser Every 6 months remove by suction any visible dust on the condenser lamellas with a vacuum cleaner. If appropriate, blow through the lamellas with compressed air. With an increased amount of dust in the ambient air, clean the condenser several times a year. In this case we recommend to weekly check the condenser lamellas (behind the filter grille (D).

  • Page 88: Sending The Unit Back To Binder Gmbh

    14.5 Sending the unit back to BINDER GmbH If you return a BINDER product to us for repair or any other reason, we will only accept the product upon presentation of an authorization number that has previously been issued to you. An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us.

  • Page 89: Decommissioning

    (Elektro- und Elektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl. I p. 762 or contact BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment (Elektro- und El- ektronikgerätegesetz, ElektroG) from 23 March 2005, BGBl.

  • Page 90: Disposal Of The Unit In The Member States Of The Ec Except For The Federal Republic Of Germany

    According to directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control instruments” (category 9) only intended for professional use“. They must not be disposed of at public collecting points.

  • Page 91: Disposal Of The Unit In Non-Member States Of The Ec

    CAUTION Alteration of the environment.  For final decommissioning and disposal of the freezer, please contact BINDER Service.  Follow the statutory regulations for appropriate, environmentally friendly disposal. The main board of the freezer includes a lithium cell. Please dispose of it according to national regula- tions.

  • Page 92: Troubleshooting

    Contact BINDER service. cycle – early warning system) Select cooler place of installation Place of installation too hot. or contact BINDER service. Make sure to have free air ac- cess to the device at the front and bottom. Keep clear the ways Alarm message A31 (Ambient Ventilation slots are blocked.
  • Page 93 Door opened very frequently. Open doors less frequently Select cooler place of installation Place of installation too warm. or contact BINDER service. Alarm message A41 (cooling Cool down material before intro- cycle operating permanently > 72 Introduction of too warm or too ducing and / or load in smaller hs.)

  • Page 94: Overview Of All Controller Indications

    Only qualified service personnel authorized by BINDER must perform repair. Repaired units must comply with the BINDER quality standards. Overview of all controller indications 17.1 Indications of setting menus Setting the temperature set point chap.

  • Page 95: Information And Alarm Messages

    chap. 8.3 Switch on or off ambient temperature alarm (On OFF) chap. 8.2 Indication of supply voltage (only with option Advanced voltage booster) chap. 8.3 chap. 8.3 Release of CO emergency cooling (with CO emergency cooling “On”) Set-point setting of CO emergency cooling (with CO emergency cool- chap.
  • Page 96 Battery alarm (no battery recognized) chap. 10.6 Battery alarm (very low battery voltage) chap. 10.6 Battery charging mode (information message, no alarm) (low battery voltage, battery is charging) chap. 10.6 This message can be displayed up to 45 hours with a new freezer or after a power failure.

  • Page 97: Technical Description

    December 1996 by TÜV CERT). All test equipment used is subject to the administration of measurement and test equipment that is also a constituent part of the BINDER QM DIN EN ISO 9001 systems. They are controlled and calibrated to a DKD-Standard at regular intervals.

  • Page 98: Uf V (E2 / E2.1) Technical Data

    18.4 UF V (E2 / E2.1) technical data Unit size Exterior dimensions Width, including hinges, housing of automatic door mm / inch 900 / 35.4 1200 / 47.2 mechanism and controller Height (incl. vertically adjustable castors) mm / inch 1970 / 77.6 1970 / 77.6 Depth, including power connection, without controller mm / inch...
  • Page 99 Unit size Miscellaneous (continued) Filling weight of refrigerant R 404a 0.270 stage cooling, GWP 3750) UF V (230 V) with optional water cool- Filling weight of refrigerant R 508B 0.300 stage cooling, GWP 12300) Filling weight of refrigerant R 404a 0.375 0.365 stage cooling, GWP 3750)

  • Page 100: Equipment

    18.5 Equipment To operate the freezer, use only original BINDER accessories or accessories / components from third-party suppliers authorized by BINDER. The user is responsible for any risk arising from using unauthorized accessories. Regular equipment...

  • Page 101: Optional Equipment, Accessories And Spare Parts

    18.6 Optional equipment, accessories and spare parts BINDER GmbH is responsible for the safety features of the unit only provided skilled electri- cians or qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating to chamber safety are replaced in the event of failure with original spare parts.
  • Page 102 -40 °F and -70 °C / -94 °F, retrofit possible. Incompatible with optional ac- 8012-0830 cess port 30 mm, rear (8012-0756) Notkühlung UF (E2.1) retrofit kit, installation by BINDER Service. Ad- justable between -40 °C / -40 °F and -70 °C / -94 °F, retrofit possible. In- 8012-0831...
  • Page 103 Description Art. no. Cryo boxes cardboard, without dividers, white 6017-0024 height 50 mm / 2 inch Cryo boxes cardboard, without dividers, white 6017-0025 height 75 mm / 3 inch Cardboard divider for cryo boxes 6017-0026 No. of cells 49 (7 x 7), height 30mm / 1 inch Cardboard divider for cryo boxes 6017-0027 No.

  • Page 104: Dimensions Uf V 500 (E2)

    18.7 Dimensions UF V 500 (E2) Indications in mm UF V (E2+E2.1) 03/2013 page 104/112...

  • Page 105: Dimensions Uf V 500 (E2.1)

    18.8 Dimensions UF V 500 (E2.1) Indications in mm UF V (E2+E2.1) 03/2013 page 105/112...

  • Page 106: Dimensions Uf V 700 (E2.1)

    18.9 Dimensions UF V 700 (E2.1) Indications in mm UF V (E2+E2.1) 03/2013 page 106/112...

  • Page 107: Contamination Clearance Certificate

    Contamination clearance certificate 19.1 For units located outside North America and Central America Declaration regarding safety and health Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the workplace, require that this form be filled out for all products that are returned to us, so that the safety and the health of our employees can be guaranteed.
  • Page 108 Kind of transport / transporter / Transportweg/Spediteur: Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.) ___________________________________________________________________________________ Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH ___________________________________________________________________________________ UF V (E2+E2.1) 03/2013 page 108/112...
  • Page 109 We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been entrusted with the handling / repair of the unit / component. / Es ist uns bekannt, dass wir gegenüber Dritten –...

  • Page 110: For Units In North America And Central America

    Please complete this form and the Customer Decontamination Declaration (next 2 pages) and attach the required pictures. E-mail to: IDL_SalesOrderProcessing_USA@binder-world.com After we have received and reviewed the complete information we will decide on the issue of a RMA number. Please be aware that size specifications, voltage specifications as well as performance specifi- cations are available on the internet at www.binder-world.us...
  • Page 111 Customer (End User) Decontamination Declaration Health and Hazard Safety declaration To protect the health of our employees and the safety at the workplace, we require that this form is com- pleted by the user for all products and parts that are returned to us. (Distributors or Service Organizations cannot sign this form) NO RMA number will be issued without a completed form.
  • Page 112 4.5 Shipping laws and regulations have not been violated. I hereby commit and guarantee that we will indemnify BINDER Inc for all damages that are a con- sequence of incomplete or incorrect information provided by us, and that we will indemnify and hold harmless BINDER Inc.

This manual is also suitable for:

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