Benelli LEONCINO Owner's Manual
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LEONCINO - LEONCINO TRAIL
OWNER'S MANUAL

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Summary of Contents for Benelli LEONCINO

  • Page 1 LEONCINO - LEONCINO TRAIL OWNER’S MANUAL...
  • Page 2 Owner’s Manual Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 4 Welcome to the Benelli world of motorcycling! Please take the time to read this manual thoroughly, so as to enjoy all advantages of your LEONCINO/LEONCINO TRAIL. Th Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
  • Page 5 Introduction Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey DANGER all safety messages that follow this symbol to avoid possible injury or death. A WARNING indicates a hazardous situation which, if not avoided, could result in death or se- WARNING rious injury.
  • Page 6 LEONCINO/LEONCINO TRAIL OWNER’S MANUAL Benelli Q.J. s.r.l. 5th edition, 20 All rights reserved. Any reprinting or unauthorized use without the written permission of Benelli Q.J. s.r.l. is expressly prohibited.
  • Page 7: Table Of Contents

    Table of ontents Safety information ......1-1 lever free play ........6-19 For your safety – Brake light switches......6-19 pre-operation checks ....... 4-1 Checking the front and Description........2-1 rear brake pads........ 6-20 Left view..........2-1 Checking the brake Operation and important Right view..........
  • Page 8 Table of ontents Motorcycle care and storage.... 7-1 Matte color caution......7-1 Care............7-1 Storage..........7-3 Speci cations........8-1 Electric System......8-4 Consumer information...... 9-1 Identi cation numbers....9-1 Diagnostic connector....... 9-2 Vehicle data recording..... 9-2 Regular maintenance coupons..10-1...
  • Page 10: Safety Information

    Safety information Be a Responsible Owner Safe Riding Certain maintenance can only As the vehicle’s owner, you are responsi- Perform the pre-operation checks each be carried out by certi ed sta . ble for the safe and proper operation of time you use the vehicle to make sure it Many accidents involve inexperien- your motorcycle.
  • Page 11 Safety information passenger is important for proper seeing a hazard. any symptoms of carbon monoxide poi- control. The use of a jacket, heavy bo- soning, leave the area immediately, get The operator should keep ots, trousers, gloves, etc., is fresh air, and SEEK MEDICAL TREATMENT. both hands on the handlebar e ective in preventing or redu- Do not run engine indoors.
  • Page 12 Carefully Shifting weights can create a sudden Benelli is not in a position to test the pro- inspect the accessory before using it imbalance. Make sure that accesso- ducts that these aftermarket companies...
  • Page 13 Safety information must be and should be kept to Aftermarket Tires and Rims for the straps carefully so the straps a minimum. The tires and rims that came with your will not rub against painted surfaces Bulky or large accessories may motorcycle were designed to match the during transport.
  • Page 14 Safety information NOTE ........................................................................................................................................................................................................................................................................................................................................1 - 5...
  • Page 15: Description

    Description Left view ON-ROAD VERSION OFF-ROAD VERSION 2 - 1...
  • Page 16: Right View

    Description Right view ON-ROAD VERSION Shock absorber Fuel tank cap Headlight Radiator cap Engine oil filler cap Brake pedal Brake/tail light OFF-ROAD VERSION 2 - 2...
  • Page 17: Controls And Instruments

    Description Controls and instruments 2 - 3...
  • Page 18: Instrument And Control Functions

    Instrument and control functions switch/steering lock The bike is supplied with 2 keys for: The headlights come on automatically - Opening the fuel when the engine is started and stay on until the key is turned to - Steering lock - Ignition - Opening the s (o )
  • Page 19 Instrument and control functions To lock the steering: To unlock the steering: 1) Turn the handlebar completely to the Insert the key in the steering lock. left. Turn the key clockwise. 2) Insert the key in the ignition. Make sure the steering ock is not en- 3) Turn the key anticlockwise, in the “...
  • Page 20: Multi-Function Meter Unit And Indicator Lights And Warning Lights

    Instrument and control functions Multi-function meter unit Indicator lights and warning lights 13 9 3 - 3...
  • Page 21 The coolant temperature varies with chan- If this occurs, have a Benelli dealer ges in the weather and engine load. if the check the vehicle. “warning lamp” ashes, stop the vehicle then stop the engine and let it cool.
  • Page 22 Instrument and control functions Digital clock setting Total/partial counter Anti-lock Brake System (ABS) warning light Push and hold the menu switch “SELECT” The total counter shows the total 1. ABS error: whenever any fault is de- for 3 seconds to enter the setting mode distance covered in “TOTAL KM”.
  • Page 23 5 km/h. event, take the motorcycle to an authorized Benelli service cente . When a °F value greater than 99°F is di- splayed, the hundreds are not indicated. It is important to point out the fact that...
  • Page 24: Handlebar Switches

    Instrument and control functions Handlebar switches Right Passing button Press this button (daytime) to Left enable light. Run/Start switch “ / ” To crank the engine with the starter, set this switch to “ ”, see page 5-1 for star- ting instructions prior to starting the en- gine.
  • Page 25 Instrument and control functions Enabling ABS: B: The ABS will be active again from any Electric ignition button Make sure the motorcycle is stationary other previous setting when the button is Press this button to start the engine with and in neutral. Keep the ABS button pres- pressed for a time longer than 30 secs.
  • Page 26: Clutch Lever

    Instrument and control functions Clutch lever Shift l Brake lever The clutch lever is located on the left side The shift l is located on the left The brake lever is located on the right side of the handlebar. side of the motorcycle and is used in of the handlebar.
  • Page 27: Abs

    Instrument and control functions Brake pedal the adjustment gauge is in line with the brake lever reference “ ”. The anti-lock system (ABS) is designed to The brake pedal is located on the right prevent locking of wheels during braking. side of the motorcycle.
  • Page 28 5 km/h, contact an extension of the braking distance. authorized Benelli service cent When the ABS is working, a pulsation may be felt on the brake WARNING lever or the pedal.
  • Page 29: Fuel Tank Cap

    Instrument and control functions Fuel tank cap Fuel WARNING Make sure there is su cient gasoline in Make sure that the fuel tank cap is the tank. properly closed after filling Leaking fuel is a re hazard. WARNING Gasoline and gasoline vapors are ex- tremely ammable.
  • Page 30 Instrument and control functions WARNING Your Benelli engine has been designed to use premium unleaded gasoline with a research octane number of 9 or Gasoline is poisonous and can cause higher. If knocking (or pinging) occurs, injury or death. Handle gasoline with use a gasoline of a different brand.
  • Page 31: Catalytic Converter

    Instrument and control functions Seat NOTICE Catalytic converter To remove the seat Use only unleaded gasoline. The use of This model is equipped with a catalytic leaded gasoline will cause unrepairable converter in the exhaust system. 1. lnsert the key and turn it counter damage to the catalytic converter.
  • Page 32: Adjusting The Headlight Beams

    Adjust knob. mage will result in poor damping Increase performance. Decrease Do not dispose of a damaged or worn-out shock absorber assem- bly yourself. Take the shock absor- ber assembly to a Benelli dealer for any service. 3 - 15...
  • Page 33: Adjusting The Front Fork

    Standar the shock absorber can be adjusted -2 turns from all close posi on using the adjusting knob (1), on the NOTICE LEONCINO TRAIL right of the frame, and Without Se ng following the values shown on the knob To avoid damaging the mechanism, do itself.
  • Page 34: Sidestand

    Therefore, check this system regularly the ignition in certain situations. It cuts the running engine when the and have a Benelli dealer repair it if it (See the following section for an explana- transmission is in gear and the side- does not function properly.
  • Page 35 2. Make sure that the start/engine stop switch is set to “ ”. stand during this inspection. 3. Turn the key on. If a malfunction is noted, have a Benelli 4. Shift the transmission into the neutral position. dealer check the system before riding. 5. Press the electric start button.
  • Page 36 Instrument and control functions NOTE ........................................................................................................................................................................................................................................................................................................................................3 - 19...
  • Page 37: For Your Safety - Pre-Operation Checks

    Do not operate the vehicle if you find any problem . If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Benelli dealer. Before using this vehicle, check the following points:...
  • Page 38 For your safety – pre-operation checks ITEM CHECKS Rear brake Check operation. If soft or spongy, have Benelli dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level.
  • Page 39 Make sure that all nuts, bolts and are properly tightened. Tighten if necessary. Instruments, Check operation. lights, Correct if necessary. signals and switches Sidestand switch Check operation of ignition circuit cut-off system. system is not working correctly, have Benelli dealer check vehicle. 4 - 3...
  • Page 40: Operation And Important Riding Points

    The neutral indicator light If there is a control or function you do not should come on. If not, ask a Benelli dealer In order for the ignition circuit cut-o understand, ask your Benelli dealer. to check the electrical circuit.
  • Page 41: Shifting

    Operation and important riding points Shifting Tips for reducing fuel consumption NOTICE Fuel consumption depends largely on Even with the transmission in the your riding style. Consider the following neutral position, do not coast for tips to reduce fuel consumption: long periods of time with the engi- Shift up swiftly, and avoid high engi- ne o , and do not tow the motor-...
  • Page 42: Engine Break-In

    During this period, prolonged full-throttle dren are not likely to touch them riod, immediately have a Benelli and be burned. operation or any condition that might re- dealer check the vehicle. Do not park on a slope or on soft sult in engine overheating must be avoi- ded.
  • Page 43 Operation and important riding points NOTE ........................................................................................................................................................................................................................................................................................................................................5 - 4...
  • Page 44: Periodic Maintenance And Adjustment

    To avoid possible burns, let brake com- injury or death during service or while ponents cool before touching them. using the vehicle. If you are not familiar with vehicle service, have a Benelli dea- ler perform service 6 - 1...
  • Page 45: Owner's Tool Kit

    Tighten to the carried out with the recommended torque listed products. Replacement If you do not have the tools or experience required for a particular job, have a Benelli Dealer dealer perform it for you. 6 - 2...
  • Page 46: General Maintenance And Lubrication Chart

    Periodic maintenance and adjustment General maintenance and lubrication chart 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Annual Maintenance Part nspection intervention or control Pre-delivery service service service service service Top up/Replacement Engine oil Check Every 500 km Oil Filter Replacement Fuel Filter...
  • Page 47 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual Part intervention or control nspection service service service service Pre-delivery service Brake fluid / Check/Top up/ Replace *clutch In any case, replace every 2 years Check the operation of the Front brake/ fluid gauge and make sure...
  • Page 48 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual Part intervention or control nspection service service service service Pre-delivery service Check/Replacement chain Every 25.000 km Check/Replacement chain Every time the chain is changed or in any case 25.000 km Check/Replacement hain tensioner Every time the...
  • Page 49 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Annual Maintenance Part nspection intervention or control service service service service Pre-delivery service Rear Check/Adjust, and make suspension sure there are no leaks. Make sure they are not Wheels off cent or damaged.
  • Page 50 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Annual Maintenance Part nspection intervention or control service service service service Pre-delivery service Acoustic Check operation warning Instruments Check operation Battery Check operation Connections Electrical Check operation System...
  • Page 51 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Annual Maintenance Part nspection intervention or control service service service service Pre-delivery service Lid screws Check clutch Catalytic Check for faults/leaks converter No maintenance required. In case of malfunction replace. Canister Check for faults/leaks No maintenance required.
  • Page 52: Checking The Spark Plugs

    Spark plug gap: improperly. 0.7–0.8 mm Do not attempt to diagnose such pro- blems yourself. Instead, have a Benelli de- aler check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other de- Clean the surface of the spark plug gasket posits, it should be replaced.
  • Page 53: Canister

    Periodic maintenance and adjustment Canister Engine oil and oil lter cartridge Engine oil ller cap The engine oil level should be checked before each ride. In addition, the oil must be changed at the intervals speci ed in the periodic maintenance and lubrication chart.
  • Page 54 7. Install the new oil lter cartridge with an oil lter wrench, and then tighten it to the speci ed torque with a torque wren- An oil lter wrench is available at a Benelli 1. Engine oil drain bolt dealer.
  • Page 55 Periodic maintenance and adjustment 8. Install the engine oil drain bolt and its NOTICE new gasket, and then tighten the bolt to the speci ed torque. In order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix Tightening torque: any chemical additives.
  • Page 56: Coolant

    If water has been added to 3. If the coolant is at or below the mini- reservoir. the coolant, have a Benelli dealer check mum level mark, remove the coolant re- the antifreeze content of the coolant as servoir cap.
  • Page 57 Periodic maintenance and adjustment To change the coolant 4. Remove the coolant drain bolt and its 7. Pour the speci ed amount of the re- Place the vehicle on a lat surface gasket to drain the cooling system. commended coolant into the radiator and and keep it upright.
  • Page 58: Air Lter Element

    Checking the engine idling speed 13. Start the engine, and then check the vehicle for coolant leakage. If coolant is leaking, have a Benelli dealer The air lter element must be replaced Check the engine idling speed and, if ne- check the cooling system.
  • Page 59: Checking The Throttle Grip Free Play

    Benelli dealer at the intervals Therefore, it is essential to maintain the Throttle grip free play speci ed in the periodic tires in good condition at all times and re- maintenance and lubrication chart.
  • Page 60 Side well brake related parts, including the cause an accident tires, should be left to a Benelli dealer, who has the necessary pro- The tires must be checked before each fessional knowledge and expe- ride. If the center tread depth reaches rience to do so.
  • Page 61: Adjusting The Clutch Lever Free Play

    Periodic maintenance and adjustment Adjusting the clutch lever free play and aged tires shall be checked by tire WARNING specialists to ascertain their suitability for further use. Measure the clutch lever free play as Use only the specified replace- shown. ment tires.
  • Page 62: Checking The Brake

    If there is free play, have a Be- brake pedal and brake lever, should come nelli dealer inspect the brake system. on just before braking takes e ect. If necessary, have a Benelli dealer adjust the brake light switches. 1. Clutch ring nut 2. Clutch screw...
  • Page 63: Checking The Front And Rear Brake Pads

    If a brake pad has worn to the point that a wear indicator almost touches the brake disc, have a Benelli dealer replace the bra- ke pads as a set. 6 - 20...
  • Page 64: Changing The Brake Uid

    Use only the speci ed brake uid; otherwise, the rubber seals may deteriorate, causing leakage. Have a Benelli dealer change the brake Re ll with the same type of brake uid at the intervals speci ed in the pe- uid. Adding a brake uid other riodic maintenance and lubrication chart.
  • Page 65: Drive Chain Slack

    Measure the drive chain slack as the chain, such as excessive or suspi- shown. cious noises, or excessive slack, go to an authori ed Benelli If you suspect that there is a serious malfunction with the chain, stop the bike immediately and call your...
  • Page 66: Cleaning And Lubricating The Drive Chain

    Periodic maintenance and adjustment Cleaning and lubricating the drive 2. Wipe the drive chain dry. NOTICE chain 3. Thoroughly lubricate the drive chain with a special O-ring chain lubricant. Incorrect transmission chain tension The drive chain must be cleaned and will overload the engine and other vital lu-bricated at the intervals specified in parts of the motorcycle, and it may cau-...
  • Page 67: Checking And Lubricating The Cables

    In addition, s should be checked before each before each ride, and the cables and cable the cable should be lubricated by a Benelli ride, and the pedal pivots should be ends should be lubricated if necessary.
  • Page 68: Checking And Lubricating The Brake And Clutch Levers

    Periodic maintenance and adjustment Checking and lubricating the brake Shift l Clutch lever and clutch levers The operation of the brake and clutch le- vers should be checked before each ride, and the lever pivots should be lubricated if necessary. Brake lever Recommended lubricant: Recommended lubricant:...
  • Page 69: Checking And Lubricating The Sidestand

    1. Place the vehicle on a lat surface and described below, and have it repaired keep it upright. by a Benelli dealer if it does not opera- te correctly. WARNING To avoid injury, securely support the vehicle so there is no danger of it fal- ling over.
  • Page 70: Checking The Steering

    If any free play can be felt, have Worn or loose steering bearings may cau- a Benelli dealer check or repair the stee- se danger. Therefore, the operation of the ring.
  • Page 71: Checking The Wheel Bearings

    There is no need to check the electrolyte a Benelli dealer check the wheel bearings. from the battery and provide suf- or to add distilled water. cient ventilation when charging However, the battery lead connections it in an enclosed space.
  • Page 72 To charge the battery To remove the battery: 2. If the battery will be stored for more Have a Benelli dealer charge the battery s and remove the than two months, check it at least once a battery clamp bracket after removing the as soon as possible if it seems to have di- month and fully charge it if necessary.
  • Page 73: Replacing The Fuses

    3. Turn the key to “ ” and turn on the Headlights electrical circuit in question to check if the Ignition Coil device operates. 4. If the fuse immediately blows again, have a Benelli dealer check the electrical system. 6 - 30...
  • Page 74: Brake/Tail Light And The Turn Signal Light

    However, should your motorcycle require any repair, take it to a Benelli dealer, who- se skilled technicians have the necessary tools, experience, and know-how to servi- ce the motorcycle properly.
  • Page 75 Periodic maintenance and adjustment WARNING When checking the fuel system, do not smoke, and make sure there are no open ames or sparks in the area, in- cluding pilot lights from water heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
  • Page 76: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Benelli dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 77 Start the engine. If the engine overheats again, have a The coolant level Benelli dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
  • Page 78: Motorcycle Care And Storage

    Be sure to con- wheels. If such products are used a car, however, it detracts from the overall sult a Benelli dealer for advice on what on hard-to-remove dirt, do not appearance of a motorcycle. products to use before cleaning the...
  • Page 79 Motorcycle care and storage (gasoline), rust removers or inhi- After riding in the rain, near the sea or on After cleaning bitors, brake uid, antifreeze or salt-sprayed roads Dry the motorcycle with a chamois or cloth. electrolyte. Since sea salt or salt sprayed on roads Immediately dry the drive chain and Do not use high-pressure washers during winter are extremely corrosive in...
  • Page 80: Storage

    (This will red. coat the cylinder walls with oil.) Consult a Benelli dealer for advice on what products to use. Washing, rainy weather or humid cli- mates can cause the headlight lens to fog.
  • Page 81 Motorcycle care and storage WARNING To prevent damage or injury from spar- Make any necessary repairs before storing king, make sure to ground the spark the motorcycle. plug electrodes while turning the engi- ne over. Remove the spark plug caps from the spark plugs, and then install the spark plugs and the spark plug caps.
  • Page 82: Speci Cations

    Speci cations Dimensions: Coolant quantity: liquid cooled Valve train: Overall length: Coolant reservoir (up to the maximum DOHC 2160 mm level mark): Cylinder arrangement: Overall width: 0.3 L Vertically Radiator (including all 875 mm Number of cylinders: Overall height: 2.4 L 2 cylinders 1160 mm Displacement:...
  • Page 83 Clutch: 160/60 ZR17 M/C 69W Rim size: 19 x 3.00 Clutch type: Wet, multiple-disc Trail rear tire: Rear wheel: Type: Wheel type: Transmission: Tube-type Aluminium alloy Size: Rim size: Final drive: 150 /70 ZR17 M/C 69V 17 x 4.50 Chain Transmission type: Constant mesh 6-speed Loading:...
  • Page 84 Front suspension: Bulb wattage: Fuse(s): Type: Headlight: Fuel Pump fuse: pside-down 15.0 A Brake/tail light: Fan fuse: Shock absorber: 15.0 A Hydraulic damper Wheel travel: Front turn signal light: Headlights fuse: 125 mm 15.0 A Trail wheel travel: Rear turn signal light: Ignition Coil fuse: 135 mm 10.0 A...
  • Page 85: Electric System

    Specif i cations Electric System Idle speed control valve Main relay Gr/Y 色 COLOR CODE B/Y1A Headlight relay 黑色 Starter relay In5408 Battery(+) Black Fuse Throttle grip Rear brake Sidestand switch Flasher Fuse Left handlebar grip Switch Port Light Fuel pump Power lock Ignition switch 色...
  • Page 86: Consumer Information

    These identi cation numbers are needed when registering the vehicle with the au- thorities in your area and when ordering spare parts from a Benelli dealer. VEHICLE IDENTIFICATION NUMBER: The identi cation number of the vehicle is The engine serial number is punched on punched on the steering head;...
  • Page 87: Diagnostic Connector

    This information will Benelli will not disclose this data to a third be needed when ordering spare party except: With the consent of the vehicle ow- parts from a Benelli dealer.
  • Page 88: Regular Maintenance Coupons

    Regular maintenance coupons COUPON N. 1 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations in the maintenance plan. Responsibility of the Signature The service was co...
  • Page 89 Regular maintenance coupons COUPON N. 2 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations in the maintenance plan. Responsibility of the Signature The service was...
  • Page 90 Regular maintenance coupons COUPON N. 3 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations in the maintenance plan. Responsibility of the Signature The service was co...
  • Page 91 Regular maintenance coupons COUPON N. 4 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations in the maintenance plan. Responsibility of the Signature The service was co...
  • Page 92 Regular maintenance coupons COUPON N. 5 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations in the maintenance plan. Responsibility of the Signature The service was co...
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