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T E C H N I C A L P U B L I C AT I O N S Parts Manual HG375...
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Descriptions and specifications were current at the time of publication. However, Earth Tool Company LLC (HammerHead Trenchless) reserves the right to make changes in engineering, design and specifications; add improvements; or discontinue manufacturing at any time without notice or obligation. This manual may not reflect the most current version of your machine.
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HOW TO USE THIS MANUAL This manual contains illustrations and parts list of components and assemblies which make up various HammerHead® models. Each page consists of the name of the assembly or component, a figure number, reference numbers, part numbers, part names, and the quantities of the parts used.
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Instructions on recommended equipment use and maintenance can be found in the Operator’s Manual shipped with your equipment. Operator’s Manuals are also available on the web at www.hammerheadtrenchless.com. Thank you for buying and using Genuine HammerHead® Trenchless Equipment, parts and accessories.
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HammerHead authorized dealership in a manner of which, in the sole judgment of HammerHead affects its performance, stability or reliability;...
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Air Cleaner HG375 Part Description Remarks 933-4079 D902 AIR CLEANER ASSEMBLY 933-4082 HOSE, AIR 2.0 X 6.0 DIAL 90 933-4054 AIR CLEANER SUPPORT Not Shown: Footnotes: Notes:...
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Fuel System HG375 Part Description Remarks 941-4071 FUEL TANK WELDMENT, 4.5 GAL 05HH16 SCREW, 5/16-18 X 1.0 HHC-GR8 05FW-SAE WASHER, 5/16” 05TLN NUT, 5/16-18 TOP LOCK Not Shown: Footnotes: Notes:...
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Sheet Metal HG375 Part Description Remarks BASE 941-5325 NUT, 5/16-18 TOP LOCK 05TLN 05FW-USS WASHER, 5/16” - USS 941-5303 PUSH NUT, RETAINER 5/16” 05CB16 BOLT, 5/16-18 x 1 CARRIAGE Not Shown: Footnotes: Notes:...
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Sheet Metal HG375 Part Description Remarks 941-5326 BASE, OP SIDE 05TLN NUT, 5/16-18 TOP LOCK 05FW-USS WASHER, 5/16” - USS 941-5303 PUSH NUT, RETAINER 5/16” 05CB36 BOLT, 5/16-18 x 2.25 CARRIAGE 05CB16 BOLT, 5/16-18 x 1 CARRIAGE Not Shown: Footnotes:...
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Door Hinge HG375 Part Description Remarks 941-5336 DOOR, OUTER SHELL 04TLN NUT, 1/4-20 TOP LOCK 04FW-SAE WASHER, 1/4” 941-5239 HINGE - 75” 04CB10 BOLT, 1/4-20 x .625 CARRIAGE Not Shown: Footnotes: Notes:...
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Door Hinge HG375 Part Description Remarks 04CB10 BOLT, 1/4-20 x .625 CARRIAGE 941-5239 HINGE - 75” 04FW-SAE WASHER, 1/4” 04TLN NUT, 1/4-20 TOP LOCK 941-5331 DOOR, OUTER SHELL Not Shown: Footnotes: Notes:...
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Control Panel Door HG375 Part Description Remarks 941-5381 OPERATOR DOOR 912-0943 LATCH 941-5250 HINGE - 20.75 #10CB08 BOLT, CARRIAGE #10-24 X 1/2” #10FW-SAE WASHER, #10 - GR5 #10TLN NUT, #10-24 TOP LOCK Not Shown: Footnotes: Notes:...
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Door Handles HG375 Part Description Remarks 941-5331 DOOR, OUTER SHELL 933-5530 DOOR LATCH, QUARTER TURN 912-6302 BLIND RIVET, ALUMINUM, 6-4 Not Shown: Footnotes: Notes: SAME INSTALLATION FOR OPPOSITE SIDE 941-5336, DOOR, OUTER SHELL...
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Gas Springs, Door Assembly HG375 Part Description Remarks 941-5336 DOOR, OUTER SHELL 941-5280 BRACKET, GAS SPRING - DOOR 04FW-SAE WASHER, 1/4” 04TLN NUT, 1/4-20 TOP LOCK 941-5391 GAS SPRING, 270 LBS 941-5278 BRACKET, GAS SPRING - LOWER OP SIDE 05TLN...
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Gas Springs, Door Assembly Operator Side HG375...
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Gas Springs, Door Assembly Operator Side HG375 Part Description Remarks 941-5336 DOOR, OUTER SHELL 941-5391 GAS SPRING, 270 LBS 941-5278 BRACKET, GAS SPRING - LOWER OP SIDE 04CB10 BOLT, 1/4-20 x .625 CARRIAGE 05TLN NUT, 5/16-18 TOP LOCK 05FW-USS WASHER, 5/16” - USS...
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Gas Springs, Control Panel Door HG375 Part Description Remarks 941-5384 SPRING BRACKET 941-5364 GAS SPRING, 60 lb 05FW-USS WASHER, 5/16” - USS 05TLN NUT, 5/16-18 TOP LOCK 941-5336 DOOR, OUTER SHELL Not Shown: Footnotes: Notes:...
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Fuel Tank Support HG375 Part Description Remarks 05HH16 SCREW, 5/16-18 x 1.0 HHC - GR8 05FW-SAE WASHER, 5/16” 941-5357 FUEL TANK SUPPORT, SHORT 941-5324 SPINE, FRONT 941-6054 PLATE, LEVELWIND OP SIDE 04CB10 BOLT, 1/4-20 x .625 CARRIAGE 941-5356 FUEL TANK SUPPORT...
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Drum Motor Mount HG375 Part Description Remarks 08SH16 SCREW, 1/2-13 x 1.00” SHC 941-4727 MOTOR, RADIAL PISTON - 15.6 CID 941-6040 MOTOR ADAPTER PLATE Not Shown: Footnotes: Notes:...
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Capstan HG375 Part Description Remarks 06FW-SAE WASHER, 3/8” 06HH20 CREW, 3/8-16 x 1.25 HHC - GR8 06TLN NUT, 3/8-16 TOP LOCK 941-2665 SIDE PLATE, OP SIDE 941-2641 MOUNT, CAPSTAN Not Shown: Footnotes: Notes:...
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Insulation HG375 Part Description Remarks 941-5376 FOAM, LOWER END 941-5371 FOAM, RIGHT DOOR 941-5377 FOAM, UPPER 941-5375 FOAM, CENTER OP SIDE 941-5378 FOAM, UPPER END 941-5373 FOAM, CENTER DOOR UPPER 941-5374 FOAM, LEFT DOOR OP SIDE 941-5372 FOAM, CENTER DOOR LOWER...
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Pivot Mount to Base—Tracked HG375 Part Description Remarks 941-2219 PIVOT, MOUNT 04CB12 BOLT, 1/4-20 x .75 CARRIAGE 04FW-SAE WASHER, 1/4” 04TLN NUT, 1/4-20 TOP LOCK Not Shown: Footnotes: Notes:...
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Mount Valve to Pivot Mount—Tracked HG375...
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Mount Valve to Pivot Mount—Tracked HG375 Part Description Remarks 941-2213 MOUNT, VALVE 12SS28 SCREW, 3/4 x 1.75 SHOULDER 941-4785 JOYSTICK, TRACK DRIVE 04CB12 BOLT, 1/4-20 x .75 CARRIAGE 04FW-SAE WASHER, 1/4” 04TLN NUT, 1/4-20 TOP LOCK 12FW-SAE WASHER, 3/4” 10TLN...
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Hydraulic Pump Connections—Right HG375 Part Description Remarks H-01606 HOSE, 8FOS-8FO90S X 99” 926-2224 ADAPTER, 8MO X 10MB H-01604 HOSE, 8FOS-8FO90M X 33” 926-3481 TEE, 8MO X 8FO X 8MO RUN 926-3818 ADAPTER, 16MB X 12FB 926-2322 ELBOW, 8MO X 12 MB 90°...
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Hydraulic Tank Connections HG375 Part Description Remarks H-01465 HOSE, 16FOS-16FO90S X 30” 926-2165 ELBOW, 16MO X 16MB 90° LONG 926-4102 PLUG, 8MB HEX HEAD H-01463 HOSE, 8FOS-8FOS X 24” 926-2307 ELBOW, 8MO X 8MB 90° 926-2206 ADAPTER, 8MO X 8MB H-01460 HOSE, 8FOS-8FO90S X 19”...
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Captstan Motor Hydraulics HG375 Part Description Remarks H-01611 HOSE, 8FOS-8FO90S X 33.5” H-01610 HOSE, 8FOS-8FO90S X 27.5” 926-6600 GAUGE PORT TEE, 4MO X 4FO X 4FB H-01463 HOSE, 8FOS-8FOS X 24” 926-2224 ADAPTER, 8MO X 10MB 926-2208 ADAPTER, 08MO X 06MB 926-2301 ELBOW, 4MO X 6MB 90°...
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Main Valve HG375 Part Description Remarks 941-4783 VALVE, HG375AT 926-2206 ADAPTER, 8MO X 8MB 926-3829 ADAPTER, 2MB X 4 FB 926-2300 ELBOW, 4MO X 4MB 90° 926-7122 ADAPTER, MO X MB BH H-01470 HOSE, 4UPTC-4FO S X 56” 912-3039 ADAPTER, COUPLER...
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Electrical Schematic—Main Harness HG375 Part Description Remarks #10 SCREW 14-16 SAE B204 EYELET #10 SCREW, 10-12 GA WIRE #10 SCREW 8 GA. FEMALE 1/4” 90° FLAG TERMINAL 12-18 GA WIRE 3/8” SCREW, 8 GA WIRE FEMALE 1/4” POSITIVE LOCK TERM 14-18 GA...
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Main Harness Circuit List HG375 Color Gauge From ORANGE 12 50 AMP CIRCUIT BREAKER “BAT” TERM DEUTSCH 4-WAY ENGINE CONNECTOR TERM 1 50 AMP CIRCUIT BREAKER “AUX” TERM IGNITION SWITCH TERM 30 IGNITION SWITCH TERM 30 15 AMP FUEL SOLENOID/LIGHT FUSE...
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Main Harness Circuit List HG375 Color Gauge From BLACK GROUND BUSS TERM 5 HOUR METER GROUND BLACK FUEL GAGE TERM “-” SPLICE TO 33 BLACK PROXIMITY SWITCH SPLICE TO 33 BLACK THROTTLE SOLENOID GROUND GROUND BUSS PIN 6 BLACK TIMER RELAY TO TERM B...
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Main Harness Circuit List HG375 Color Gauge From LT. GREEN DIODE MODULE TERM 5 SPLICE TO 66 GREY LIGHT SWITCH TERM 1 LIGHT RELAY TERM 87 BLUE COOLER OIL TEMP TERM 1 FAN RELAY TERM 86 GREY JOYSTICK POSITION TERM 2...
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Light Harness Circuit List HG375 Color Gauge From ORANGE 30 AMP CIRCUIT BREAKER “BAT” TERM. 20 AMP CIRCUIT BREAKER “BAT” TERM. GREEN TRAILER CONNECTOR TERMINAL GR INDICATOR LIGHTS TERM 1 TRAILER CONNECTOR TERMINAL RD LEFT TURN SIGNAL LIGHT BROWN TRAILER CONNECTOR TERMINAL BR...
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Electrical Schematic—Engine Harness HG375 Item Part Description Remarks DEUTSCH 8-WAY PLUG DEUTSCH 8-WAY LOCK DEUTSCH 14-16 GA or 16-18 GA SOCKET DEUTSCH SEALING PLUG DEUTSCH 4-WAY PLUG DEUTSCH 4-WAY LOCK DEUTSCH 12-14 GA SOCKET 5/16” SCREW, 10-12 GA WIRE FEMALE 1/4” POSITIVE LOCK TERM 14-18 GA WIRE...
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Engine Harness Circuit List HG375 Color Gauge From STARTER POST ALTERNATOR TERMINAL B ORANGE DEUTSCH 4-WAY PLUG TERM 1 STARTER POST PINK DEUTSCH 8-WAY PLUG TERM 1 FUEL LEVEL SENDER SIGNAL LT. GREEN DEUTSCH 4-WAY PLUG TERM 4 FUEL SOLENOID “PULL” TERMINAL LT.
SAE Bolt and Nut Torque Value Chart SAE Bolt and Nut Torque Value Chart SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Grade 5: UNC or UNF Thread Size Coarse Fine Grade 5: UNC or UNF Thread ft-lb ft-lb Size...
Torque Standards Hydraulic Fittings Torque Standards Hydraulic Fittings Torque Standards Hydraulic Fittings O-Ring Boss Fittings O-Ring Boss Fittings O-Ring Boss Fittings ASSEMBLY TORQUE (+10% -0) ASSEMBLY TORQUE (+10% -0) DASH NOMINAL FEMALE MALE O-RING O-RING BOSS HOLLOW HEX HEX HEAD SAE SIZE O-RING DASH...
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Torque Standards Hydraulic Fittings Torque Standards Hydraulic Fittings Pipe Fittings Pipe Fittings Nom. SAE Threads Turns from Fractional Size Dash Size per Inch Finger Tight 11-1/2 1.5-2.5 1-1/4 11-1/2 1.5-2.5 1-1/2 11-1/2 1.5-2.5 11-1/2 1.5-2.5 NOTE: Apply sealant/lubricant to male pipe threads. The first two threads should be left uncovered to avoid system contamination Screw pipe fitting into female pipe port to the finger tight position.