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Before installing the PH Series Proportioner and start-up, carefully read
all the technical and safety documentation included in this manual. Pay
special attention to the information in order to know and understand
the operation and the conditions of use of the PH Series Proportioner.
All of the information is aimed at improving user safety and avoiding
possible breakdowns from the incorrect use of the PH Series
Proportioner.
Classic
PH/PHX-25
PH/PHX-40
Proportioners
For Professional Use Only
Not approved for use in explosive
atmosphere locations
Electrical Diagrams
Ref. # MN-04013
Revision 3.6
February 25, 2019
Polyurethane Machinery Corp.
Corporate: 1 Komo Dr, Lakewood, NJ 08701
Manufacturing: 2 Komo Dr, Lakewood, NJ 08701
Phone: 732-415-4400
Fax: 732-364-4025
URL:
http://www.polymacusa.com
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Table of Contents
Related Manuals for PMC Classic PH-25
Summary of Contents for PMC Classic PH-25
- Page 1 Classic PH/PHX-25 PH/PHX-40 Proportioners For Professional Use Only Not approved for use in explosive atmosphere locations Electrical Diagrams Ref. # MN-04013 Revision 3.6 February 25, 2019 Polyurethane Machinery Corp. Corporate: 1 Komo Dr, Lakewood, NJ 08701 Manufacturing: 2 Komo Dr, Lakewood, NJ 08701 Phone: 732-415-4400 Fax: 732-364-4025 URL:...
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Page 2: Table Of Contents
TABLE OF CONTENTS WARRANTY ............................1 SAFETY AND HANDLING ........................3 220 VAC – 1 PHASE ..........................5 Component Identification ..........................5 Front Panel (ALL CONSOLES) ........................... 5 Bottom Plate (PH-25 & PHX-25 ONLY) ......................7 Bottom Plate (PH-40 & PHX-40 ONLY) ......................10 Point to Point Diagrams (PH-25 &... - Page 3 Point to Point Diagrams (PH-25 & PHX-25 ONLY) ..................37 Incoming Power............................. 37 Heater Circuit ..............................38 Motor Circuit ..............................39 Point to Point Diagrams (PH-40 & PHX-40 ONLY) ..................40 Incoming Power............................. 40 Heater Circuit ..............................41 Motor Circuit ..............................42 Point to Point Diagrams (ALL CONSOLES) ......................
- Page 4 Incoming Power............................. 70 Heater Circuit ..............................71 Motor Circuit ..............................73 24 VDC Power Circuit ............................ 74 Pump Circuit ..............................75 Pressure Balance Control Circuit ........................76...
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Page 5: Warranty
Defective in material or workmanship, it is Customer’s responsibility to contact PMC and return the Product to PMC as directed by PMC, freight prepaid. If PMC determines that the Product is Defective and that such Defect is covered by this Warranty, PMC will credit Customer for the reasonable freight charges incurred by Customer in returning the Defective Product to PMC, and PMC (or its authorized agent) will, at PMC’s option, repair or replace the Product, subject to the... - Page 6 No Rights Implied: Nothing in the sale, lease or rental of any Product by PMC shall be construed to grant any right, interest or license in or under any patent, trademark, copyright, trade secret or other proprietary right or material owned by anyone;...
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Page 7: Safety And Handling
Keep this Operations Manual for future consultation of useful information at all times. If you lose this manual, ask for a new copy from your PMC authorized distributor or go online at our web site (www.polymacusa.com). - Page 8 SAFETY AND HANDLING To prevent possible injury caused by incorrect handling of the raw materials and solvents used in the process, carefully read the Material Safety Data Sheet (MSDS) provided by your supplier. Deal with waste caused according to current regulations. Pour éviter toute blessure causée par une mauvaise manipulation des matières premières et les solvants utilisés dans le processus, veuillez lire attentivement la fiche signalétique (MSDS) fournies par votre fournisseur.
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Page 9: 220 Vac - 1 Phase
220 VAC – 1 PHASE Component Identification Front Panel (ALL CONSOLES) - Page 10 220 VAC – 1 Phase COMPONENT LIST ITEM PART NUMBER DESCRIPTION 201154 TEMPERATURE CONTROLLER, HTR 201155 TEMPERATURE CONTROLLER, HOSE COUNTER, COUNTDOWN, PROGRAMMED, 201157 OMRON 201215 LIGHT UNIT, RED, 24VDC 201216 LIGHT UNIT, WHITE, 24VDC 201217 CYCLE COUNTER 201218 E-STOP PUSH-TWIST 201219 CONTACT BLOCK, NON-LIGHTED SPST-NC 201221...
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Page 11: Bottom Plate (Ph-25 & Phx-25 Only)
220 VAC – 1 Phase Bottom Plate (PH-25 & PHX-25 ONLY) - Page 12 220 VAC – 1 Phase...
- Page 13 220 VAC – 1 Phase COMPONENT LIST ITEM PART NUMBER DESCRIPTION EL-35 RELAY; 100AMP, 480V El-194-1 PROGRAMMED; EZ RELAY EL-152 END STOP; 35MM EL-146 TERMINAL BLOCK; 16MM; GROUND EL-143 TERMINAL BLOCK; 16MM EL-141 TERMINAL BLOCK; 10.2MM EL-156-10 TERMINAL COVER; 10MM/5.2MM EL-108 CIRCUIT BREAKER;...
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Page 14: Bottom Plate (Ph-40 & Phx-40 Only)
220 VAC – 1 Phase Bottom Plate (PH-40 & PHX-40 ONLY) - Page 15 220 VAC – 1 Phase...
- Page 16 220 VAC – 1 Phase COMPONENT LIST ITEM PART NUMBER DESCRIPTION EL-35 RELAY; 100AMP, 480V El-194-1 PROGRAMMED; EZ RELAY EL-152 END STOP; 35MM EL-146 TERMINAL BLOCK; 16MM; GROUND EL-143 TERMINAL BLOCK; 16MM EL-141 TERMINAL BLOCK; 10.2MM EL-156-10 TERMINAL COVER; 10MM/5.2MM EL-175 CIRCUIT BREAKER;...
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Page 17: Point To Point Diagrams (Ph-25 & Phx-25 Only)
220 VAC – 1 Phase Point to Point Diagrams (PH-25 & PHX-25 ONLY) Incoming Power... -
Page 18: Heater Circuit
220 VAC – 1 Phase Heater Circuit... -
Page 19: Motor Circuit
220 VAC – 1 Phase Motor Circuit... -
Page 20: Point To Point Diagrams (Ph-40 & Phx-40 Only)
220 VAC – 1 Phase Point to Point Diagrams (PH-40 & PHX-40 ONLY) Incoming Power... -
Page 21: Heater Circuit
220 VAC – 1 Phase Heater Circuit... -
Page 22: Motor Circuit
220 VAC – 1 Phase Motor Circuit... -
Page 23: Point To Point Diagrams (All Consoles)
220 VAC – 1 Phase Point to Point Diagrams (ALL CONSOLES) 24 VDC Power Circuit... -
Page 24: Pump Circuit
220 VAC – 1 Phase Pump Circuit... -
Page 25: Pressure Balance Control Circuit
220 VAC – 1 Phase Pressure Balance Control Circuit... -
Page 26: Ladder Diagrams (All Consoles)
220 VAC – 1 Phase Ladder Diagrams (ALL CONSOLES) Incoming Power... -
Page 27: Heater Circuit
220 VAC – 1 Phase Heater Circuit EATON CONTROLLER... - Page 28 220 VAC – 1 Phase OMRON CONTROLLER...
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Page 29: Motor Circuit
220 VAC – 1 Phase Motor Circuit... -
Page 30: 24 Vdc Power Circuit
220 VAC – 1 Phase 24 VDC Power Circuit... -
Page 31: Pump Circuit
220 VAC – 1 Phase Pump Circuit... -
Page 32: Pressure Balance Control Circuit
220 VAC – 1 Phase Pressure Balance Control Circuit CONTROL UNIT... -
Page 33: 220 Vac - 3 Phase
220 VAC – 3 Phase 220 VAC – 3 PHASE Component Identification Front Panel (ALL CONSOLES) - Page 34 220 VAC – 3 Phase COMPONENT LIST ITEM PART NUMBER DESCRIPTION 201154 TEMPERATURE CONTROLLER, HTR 201155 TEMPERATURE CONTROLLER, HOSE COUNTER, COUNTDOWN, PROGRAMMED, 201157 OMRON 201215 LIGHT UNIT, RED, 24VDC 201216 LIGHT UNIT, WHITE, 24VDC 201217 CYCLE COUNTER 201218 E-STOP PUSH-TWIST 201219 CONTACT BLOCK, NON-LIGHTED SPST-NC 201221...
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Page 35: Bottom Plate (Ph-25 & Phx-25 Only)
220 VAC – 3 Phase Bottom Plate (PH-25 & PHX-25 ONLY) - Page 36 220 VAC – 3 Phase...
- Page 37 220 VAC – 3 Phase COMPONENT LIST ITEM PART NUMBER DESCRIPTION EL-35 RELAY; 100AMP, 480V El-194-1 PROGRAMMED; EZ RELAY EL-152 END STOP; 35MM EL-146 TERMINAL BLOCK; 16MM; GROUND EL-143 TERMINAL BLOCK; 16MM EL-141 TERMINAL BLOCK; 10.2MM EL-156-10 TERMINAL COVER; 10MM/5.2MM EL-108 CIRCUIT BREAKER;...
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Page 38: Bottom Plate (Ph-40 & Phx-40 Only)
220 VAC – 3 Phase Bottom Plate (PH-40 & PHX-40 ONLY) - Page 39 220 VAC – 3 Phase...
- Page 40 220 VAC – 3 Phase COMPONENT LIST ITEM PART NUMBER DESCRIPTION EL-35 RELAY; 100AMP, 480V El-194-1 PROGRAMMED; EZ RELAY EL-152 END STOP; 35MM EL-146 TERMINAL BLOCK; 16MM; GROUND EL-143 TERMINAL BLOCK; 16MM EL-141 TERMINAL BLOCK; 10.2MM EL-156-10 TERMINAL COVER; 10MM/5.2MM EL-175 CIRCUIT BREAKER;...
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Page 41: Point To Point Diagrams (Ph-25 & Phx-25 Only)
220 VAC – 3 Phase Point to Point Diagrams (PH-25 & PHX-25 ONLY) Incoming Power... -
Page 42: Heater Circuit
220 VAC – 3 Phase Heater Circuit... -
Page 43: Motor Circuit
220 VAC – 3 Phase Motor Circuit... -
Page 44: Point To Point Diagrams (Ph-40 & Phx-40 Only)
220 VAC – 3 Phase Point to Point Diagrams (PH-40 & PHX-40 ONLY) Incoming Power... -
Page 45: Heater Circuit
220 VAC – 3 Phase Heater Circuit... -
Page 46: Motor Circuit
220 VAC – 3 Phase Motor Circuit... -
Page 47: Point To Point Diagrams (All Consoles)
220 VAC – 3 Phase Point to Point Diagrams (ALL CONSOLES) 24 VDC Power Circuit... -
Page 48: Pump Circuit
220 VAC – 3 Phase Pump Circuit... -
Page 49: Pressure Balance Control Circuit
220 VAC – 3 Phase Pressure Balance Control Circuit... -
Page 50: Ladder Diagrams (All Consoles)
220 VAC – 3 Phase Ladder Diagrams (ALL CONSOLES) Incoming Power... -
Page 51: Heater Circuit
220 VAC – 3 Phase Heater Circuit EATON CONTROLLER... - Page 52 220 VAC – 3 Phase OMRON CONTROLLER...
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Page 53: Motor Circuit
220 VAC – 3 Phase Motor Circuit... -
Page 54: 24 Vdc Power Circuit
220 VAC – 3 Phase 24 VDC Power Circuit... -
Page 55: Pump Circuit
220 VAC – 3 Phase Pump Circuit... -
Page 56: Pressure Balance Control Circuit
220 VAC – 3 Phase Pressure Balance Control Circuit CONTROL UNIT... -
Page 57: 400 Vac
400 VAC 400 VAC Component Identification Front Panel (ALL CONSOLES) - Page 58 400 VAC COMPONENT LIST ITEM PART NUMBER DESCRIPTION 201154 TEMPERATURE CONTROLLER, HTR 201155 TEMPERATURE CONTROLLER, HOSE COUNTER, COUNTDOWN, PROGRAMMED, 201157 OMRON 201215 LIGHT UNIT, RED, 24VDC 201216 LIGHT UNIT, WHITE, 24VDC 201217 CYCLE COUNTER 201218 E-STOP PUSH-TWIST 201219 CONTACT BLOCK, NON-LIGHTED SPST-NC 201221 CONTACT BLOCK, NO, PUSH IN 201222...
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Page 59: Bottom Plate (Ph-25 & Phx-25 Only)
400 VAC Bottom Plate (PH-25 & PHX-25 ONLY) - Page 60 400 VAC...
- Page 61 400 VAC COMPONENT LIST ITEM PART NUMBER DESCRIPTION EL-35 RELAY; 100AMP, 480V El-194-1 PROGRAMMED; EZ RELAY EL-152 END STOP; 35MM EL-146 TERMINAL BLOCK; 16MM; GROUND EL-143 TERMINAL BLOCK; 16MM EL-141 TERMINAL BLOCK; 10.2MM EL-156-10 TERMINAL COVER; 10MM/5.2MM EL-191 CIRCUIT BREAKER; 32A, 1 POLE EL-186 CIRCUIT BREAKER;...
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Page 62: Bottom Plate (Ph-40 & Phx-40 Only)
400 VAC Bottom Plate (PH-40 & PHX-40 ONLY) - Page 63 400 VAC...
- Page 64 400 VAC COMPONENT LIST ITEM PART NUMBER DESCRIPTION EL-35 RELAY; 100AMP, 480V El-194-1 PROGRAMMED; EZ RELAY EL-152 END STOP; 35MM EL-146 TERMINAL BLOCK; 16MM; GROUND EL-143 TERMINAL BLOCK; 16MM EL-141 TERMINAL BLOCK; 10.2MM EL-156-10 TERMINAL COVER; 10MM/5.2MM EL-185 SINGLE POLE 50 AMP BREAKER EL-187 3 POLE 32 AMP BREAKER EL-186...
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Page 65: Point To Point Diagrams (Ph-25 & Phx-25 Only)
400 VAC Point to Point Diagrams (PH-25 & PHX-25 ONLY) Incoming Power... -
Page 66: Heater Circuit
400 VAC Heater Circuit... -
Page 67: Motor Circuit
400 VAC Motor Circuit... -
Page 68: Point To Point Diagrams (Ph-40 & Phx-40 Only)
400 VAC Point to Point Diagrams (PH-40 & PHX-40 ONLY) Incoming Power... -
Page 69: Heater Circuit
400 VAC Heater Circuit... -
Page 70: Motor Circuit
400 VAC Motor Circuit... -
Page 71: Point To Point Diagrams (All Consoles)
400 VAC Point to Point Diagrams (ALL CONSOLES) 24 VDC Power Circuit... -
Page 72: Pump Circuit
400 VAC Pump Circuit... -
Page 73: Pressure Balance Control Circuit
400 VAC Pressure Balance Control Circuit... -
Page 74: Ladder Diagrams - (All Consoles)
400 VAC Ladder Diagrams – (ALL CONSOLES) Incoming Power... -
Page 75: Heater Circuit
400 VAC Heater Circuit EATON CONTROLLER... - Page 76 400 VAC OMRON CONTROLLER...
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Page 77: Motor Circuit
400 VAC Motor Circuit... -
Page 78: 24 Vdc Power Circuit
400 VAC 24 VDC Power Circuit... -
Page 79: Pump Circuit
400 VAC Pump Circuit... -
Page 80: Pressure Balance Control Circuit
Pressure Balance Control Circuit CONTROL UNIT...