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Stahl 2000 Series Owner's Manual

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2000 Series Owner's Manual
June 16, 2004

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Summary of Contents for Stahl 2000 Series

  • Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2000 Series Owner’s Manual June 16, 2004...

  • Page 2: Table Of Contents

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TABLE OF CONTENTS 2000 SERIES OWNER’S MANUAL TABLE OF CONTENTS SAFETY OPERATION MAINTENANCE SPECIFICATIONS 8-10 TROUBLESHOOTING MOUNTING INSTRUCTIONS - 2000E/2000R 12-15 MOUNTING INSTRUCTIONS – 2000H 16-18...
  • Page 3 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TABLE OF CONTENTS 2000 SERIES OWNER’S MANUAL - It is YOUR responsibility to maintain and operate this crane safely - The following words and symbols will be used in your owner’s manual: ! DANGER ! Indicates immediate danger and that special precautions are necessary.
  • Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY 2000 SERIES OWNER’S MANUAL GENERAL SAFE OPERATING PRACTICES ALWAYS inspect your crane daily, prior to use, for malfunctions, defects, or misuse. ALWAYS keep the vehicle as level as possible while loading or unloading.

  • Page 5: Safety

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY 2000 SERIES OWNER’S MANUAL DECAL PLACEMENT Note locations of the DANGER, CAUTION, and LIFT CAPACITY decals on the s 2000 crane. Read and understand each of these decals before attempting to operate your crane. If any decals are missing or cannot be read, contact your s distributor for immediate replacement.

  • Page 6: Operation

    View thousands of Crane Specifications on FreeCraneSpecs.com OPERATION 2000 SERIES OWNER’S MANUAL The 2000 crane is designed to provide excellent service if operated within the maximum allowable load specifications stated on the unit’s load indication label located on either side of the boom (refer figure 1, page 4).

  • Page 7: Maintenance

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE 2000 SERIES OWNER’S MANUAL REMOTE CONTROL (2000R) The crane remote control plugs into a receptacle. The blue line on the male plug on the remote control must line up with the flat spot on the receptacle at the base of the crane.
  • Page 8 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE 2000 SERIES OWNER’S MANUAL Proper maintenance on a regular schedule is essential to keep the unit operating at peak efficiency. LUBRICATION Maintaining the proper lubrication schedule will vary with climate conditions and the amount of usage the unit receives.
  • Page 9 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE 2000 SERIES OWNER’S MANUAL FEATURES SPECIFICATIONS 2000E 2000R 2000H Crane Rating 6600 ft-lbs Extension Manual to 6’ Lifting Height Above Base 84 “ 86” 84”...

  • Page 10: Specifications

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SPECIFICATIONS 2000 SERIES OWNER’S MANUAL LIFTING CAPACITIES MEASURED IN LBS CRANE RATING 6600 FT-LBS 2000 R − CRANE 6600 FT−LB BOOM ANGLE 45° 21° 0° LI FTI NG...
  • Page 11 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SPECIFICATIONS 2000 SERIES OWNER’S MANUAL OPTIONAL OUTRIGGERS The addition of outriggers will provide extra stability for your truck when lifting loads. A manual jackleg outrigger is offered as an option for the 2000 crane.

  • Page 12: Troubleshooting

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TROUBLE SHOOTING 2000 SERIES OWNER’S MANUAL SYMPTOM PROBABLE CAUSE Winch fails to respond to controls Short circuit in remote control Broken wire in remote control Crane not grounded to truck...
  • Page 13 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TROUBLE SHOOTING 2000 SERIES OWNER’S MANUAL ! CAUTION ! Improperly mounted cranes can injure people or damage property. These instructions describe installation of a crane on a typical service body.

  • Page 14: Mounting Instructions - 2000E/2000R

    View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 2000 SERIES OWNER’S MANUAL 2000E & 2000R MOUNTING INSTRUCTIONS 1. Most floors in truck bodies are not strong enough to mount a crane. You must use a 0.50” thick steel plate to reinforce the floor before you mount the crane (fig.

  • Page 15: Mounting Instructions - 2000H

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 2000 SERIES OWNER’S MANUAL 2000E & 2000R MOUNTING INSTRUCTIONS ! CAUTION ! -DISCONNECT NEGATIVE BATTERY CABLE BEFORE PROCEEDING- 5. Pull the two-wire power cable through the access hole under the crane mounting. Bolt the black wire to the truck frame.
  • Page 16 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 2000 SERIES OWNER’S MANUAL 2000E & 2000R MOUNTING INSTRUCTIONS...
  • Page 17 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 2000 SERIES OWNER’S MANUAL 2000H MOUNTING INSTRUCTIONS 5. Most floors in truck bodies are not strong enough to mount a crane. You must use a 0.50” thick steel plate to reinforce the floor before you mount the crane.
  • Page 18 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 2000 SERIES OWNER’S MANUAL 2000H MOUNTING INSTRUCTIONS ! CAUTION ! -DISCONNECT NEGATIVE BATTERY CABLE BEFORE PROCEEDING- 8. Run the power lead to the front of the truck. Locate the lead so that it will be protected. Install cable clamps to hold the wire securely in place.
  • Page 19 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 2000 SERIES OWNER’S MANUAL 2000H MOUNTING INSTRUCTIONS ________________________________________________________________________________...
  • Page 20 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 2000 SERIES OWNER’S MANUAL Note: call for special boom and base lengths part numbers. 2000E TURRET AND BASE SERVICE PARTS - ILLUSTRATION FOR SERIAL NUMBERS...
  • Page 21 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL 2000E TURRET AND BASE SERVICE PARTS - PART LIST ITEM QUANTITY PART NUMBER DESCRIPTION 95220-001 Base weldment 95240-001 Turret weldment 95270-001...
  • Page 22 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL Note: call for special boom and base lengths part numbers. 2000E TURRET AND BASE SERVICE PARTS - ILLUSTRATION FOR SERIAL NUMBERS...
  • Page 23 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL 2000E TURRET AND BASE SERVICE PARTS - PART LIST ITEM QUANTITY PART NUMBER DESCRIPTION 95297-187 Base weldment 95297-027 Slewing ring 95297-198...
  • Page 24 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL 2000R CRANE ASSEMBLY SERVICE PARTS – PARTS LIST FOR SERIAL NUMBERS C472063- C4420009 2000R CRANE ASSEMBLY SERVICE PARTS –PART LIST ITEM...
  • Page 25 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL 2000R CRANE ASSEMBLY SERVICE PARTS - PART LIST CONTINUED ITEM QUANTITY PART NUMBER DESCRIPTION 917954 5/16” x 1/4”-20 x 3/8” shoulder bolt 917473 3/4”-10 x 6 grade 8 hex head cap screw...
  • Page 26 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL 2000R CRANE ASSEMBLY SERVICE PARTS - ILLUSTRATION FOR SERIAL NUMBERS C4420010-PRESENT 2000R CRANE ASSEMBLY SERVICE PARTS –PART LIST ITEM QUANTITY PART NUMBER...
  • Page 27 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL 2000R CRANE ASSEMBLY SERVICE PARTS - PART LIST CONTINUED ITEM QUANTITY PART NUMBER DESCRIPTION 917954 5/16” x 1/4”-20 x 3/8” shoulder bolt 917473 3/4”-10 x 6 grade 8 hex head cap screw...
  • Page 28 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL 2000H CRANE ASSEMBLY SERVICE PARTS - ILLUSTRATION...
  • Page 29 95297-135 Base weldment (compartment mounted crane) 917326 ¼-20 x ½ hex head cap screw 919864 1/4” lock washer 95297-178 Shroud-valve 95907-500 Complete decal kit-2000 series crane 943652 Danger decal 943653 Danger decal 943654 Caution decal 95297-034 2000R load chart 95415-001...
  • Page 30 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL WINCH ASSEMBLY SERVICE PARTS (2000E & 2000R) MODEL # DC1200 SERIAL # C-4020014 THRU CURRENT ITEM QUANTITY PART NUMBER DESCRIPTION 95907-231...
  • Page 31 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL WINCH ASSEMBLY SERVICE PARTS (2000E & 2000R) MODEL # DC1000 SERIAL # C-4320322 THRU C-4020013 ITEM QUANTITY PART NUMBER DESCRIPTION 95907-231...
  • Page 32 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL HYDRAULIC COMPONENT SERVICE PARTS - ILLUSTRATION SERIAL NUMBERS UP TO C422002 SERIAL NUMBERS C4220003 TO PRESENT...
  • Page 33 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 2000 SERIES OWNER’S MANUAL HYDRAULIC COMPONENTS PARTS LIST ITEM QUANTITY PART NUMBER DESCRIPTION 95297-106 WINCH-PULLMASTER 95297-107 VALVE-SINGLE BANK 95265-001 CABLE WITH THIMBLE 95297-122 TUBE-CCW-UP 95297-121...
  • Page 34 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SCHEMATICS 2000 SERIES OWNER’S MANUAL ELECTRICAL SCHEMATIC-2000E...
  • Page 35 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SCHEMATICS 2000 SERIES OWNER’S MANUAL ELECTRICAL SCHEMATIC-2000R...
  • Page 36 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SCHEMATICS 2000 SERIES OWNER’S MANUAL HYDRAULIC/ELECTRICAL SCHEMATIC-2000H...

  • Page 37: Warranty

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com ONE – YEAR LIM ITED WARRANTY COVERED PRODUCTS: s Crane – One (1) year from the date of purchase by the original owner of record for s parts including the structural integrity of the crane boom assembly, turret assembly, and base plate weldment.