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Summary of Contents for Stahl 5000 Series
- Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 5000 Series Owner’s Manual As of June 2, 2010...
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Page 2: Table Of Contents
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TABLE OF CONTENTS 5000 SERIES OWNERS MANUAL TABLE OF CONTENTS SAFETY OPERATION MAINTENANCE 10-11 SPECIFICATIONS TROUBLESHOOTING MOUNTING INSTRUCTIONS 14-18 PARTS 19-27 SCHEMATICS 28-29 WARRANTY FOR THE LOCATION OF YOUR... -
Page 3: Safety
View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY 5000 SERIES OWNER’S MANUAL - - - - It is YOUR responsibility to maintain and operate this crane safely It is YOUR responsibility to maintain and operate this crane safely - - - -... - Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY 5000 SERIES OWNER’S MANUAL GENERAL SAFE OPERATING PRACTICES GENERAL SAFE OPERATI NG PRACTICES GENERAL SAFE OPERATI GENERAL SAFE OPERATI NG PRACTICES NG PRACTICES ALWAYS ALWAYS inspect your crane daily, prior to use, for malfunctions, defects, or misuse.
- Page 5 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY 5000 SERIES OWNER’S MANUAL DECAL PLACEMENT DECAL PLACEMENT DECAL PLACEMENT DECAL PLACEMENT Note locations of the DANGER, CAUTION, and LIFT CAPACITY decals on s 5000 cranes. Read and understand each of these decals before attempting to operate your crane.
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Page 6: Operation
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com OPERATION 5000 SERIES OWNER’S MANUAL LOAD CAPACITIES LOAD CAPACITIES LOAD CAPACITIES LOAD CAPACITIES MEASURED IN POUNDS MEASURED IN POUNDS MEASURED IN POUNDS MEASURED IN POUNDS CRANE RATING : CRANE RATING : 25 25,000 FT./LB. - Page 7 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com OPERATION 5000 SERIES OWNER’S MANUAL REMOTE CONTROL REMOTE CONTROL REMOTE CONTROL REMOTE CONTROL The crane remote control plugs into a receptacle. The blue line on the male plug on the remote control must line up with the flat spot on the receptacle at the base of the crane.
- Page 8 View thousands of Crane Specifications on FreeCraneSpecs.com OPERATION 5000 SERIES OWNER’S MANUAL The 5000 crane is designed to provide excellent service if operated within the maximum allowable load specifications stated on the unit’s “Angle Indicator Plate” located on either side of the boom. A load chart is also included on page 6.
- Page 9 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com OPERATION 5000 SERIES OWNER’S MANUAL TASK PERFORMANCE TASK PERFORMANCE TASK PERFORMANCE TASK PERFORMANCE Position the 5000 crane as close to the job as possible on a firm, dry, and level surface. Avoid overhead obstruction on the work side of the unit.
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Page 10: Maintenance
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE 5000 SERIES OWNER’S MANUAL Proper maintenance on a regular schedule is essential to keep the unit operating at peak efficiency. LUBRICATION LUBRICATION LUBRICATION LUBRICATION Maintenance and proper lubrication schedule will vary with climate conditions and the amount of usage the unit receives. - Page 11 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE 5000 SERIES OWNER’S MANUAL PURGING AIR FROM THE SYSTEM PURGING AIR FROM THE SYSTEM PURGING AIR FROM THE SYSTEM PURGING AIR FROM THE SYSTEM Air that is trapped in the cylinder will cause an erratic “bumpy” condition. To expel the air, hold the affected control open after the function has “bottomed out”.
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Page 12: Specifications
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SPECIFICATIONS 5000 SERIES OWNER’S MANUAL FEATURES Crane Rating: 25,000 ft/lb capacity. • Hydraulic extension boom provides reach up to 20’. • Hydraulic planetary winch with brake. -
Page 13: Troubleshooting
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TROUBLESHOOTING 5000 SERIES OWNER’S MANUAL SYMPTOM PROBABLE CAUSE Pressure switch malfunctioning Low hydraulic fluid Faulty hydraulic pump Short circuit in remote control Crane not grounded to truck... -
Page 14: Mounting Instructions
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 5000 SERIES OWNER’S MANUAL ! CAUTION ! Improperly mounted cranes can injure people or damage property. These instructions describe installation of a crane on a typical service body. - Page 15 View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUSTIONS 5000 SERIES OWNER’S MANUAL 1. Layout the mounting holes on the mounting surface (refer to figure below). Drill four (4) 0.93” diameter holes and flame cut the five inch (5”) diameter hole.
- Page 16 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 5000 SERIES OWNER’S MANUAL ! CAUTION ! ! CAUTION ! ! CAUTION ! ! CAUTION ! - - - - DISCONNECT NEGATIVE BATTERY CABLE BEFORE PROCEEDING...
- Page 17 View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUSTIONS 5000 SERIES OWNER’S MANUAL 12. The suction line from tank to pump should be a minimum of one-inch (1”) diameter. The pressure line from the pump to the relief valve must be a minimum of one-half inch (1/2”) diameter hose - SAE100R2. The connection at the relief valve is a one-half inch, 37 degree (1/2”-37°) JIC male fitting.
- Page 18 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 5000 SERIES OWNER’S MANUAL 12v DC HOOK - UP FIGURE 6 TYPICAL RESERVOIR TANK HOOK - UP FIGURE 7...
- Page 19 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 5000 SERIES OWNER’S MANUAL TURRET AND BASE SERVICE PARTS - - - - ILLUSTRATION TURRET AND BASE SERVICE PARTS ILLUSTRATION TURRET AND BASE SERVICE PARTS...
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Page 20: Parts
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 5000 SERIES OWNER’S MANUAL TURRET AND BASE SERVICE PARTS - - - - PART LIST TURRET AND BASE SERVICE PARTS PART LIST TURRET AND BASE SERVICE PARTS... - Page 21 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 5000 SERIES OWNER’S MANUAL BOOM ASSEMBLY SERVICE PARTS – – – – ILLUSTRATION BOOM ASSEMBLY SERVICE PARTS ILLUSTRATION BOOM ASSEMBLY SERVICE PARTS BOOM ASSEMBLY SERVICE PARTS...
- Page 22 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 5000 SERIES OWNER’S MANUAL BOOM ASSEMBLY SERVICE PARTS BOOM ASSEMBLY SERVICE PARTS - - - - PARTS LIST BOOM ASSEMBLY SERVICE PARTS BOOM ASSEMBLY SERVICE PARTS...
- Page 23 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 5000 SERIES OWNER’S MANUAL HYDRAULIC COMPONENT SERVICE PARTS HYDRAULIC COMPONENT SERVICE PARTS - - - - ILLUSTRATION HYDRAULIC COMPONENT SERVICE PARTS HYDRAULIC COMPONENT SERVICE PARTS...
- Page 24 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 5000 SERIES OWNER’S MANUAL HYDRAULIC COMPONENT SERVICE PARTS HYDRAULIC COMPONENT SERVICE PARTS - - - - PARTS LIST HYDRAULIC COMPONENT SERVICE PARTS HYDRAULIC COMPONENT SERVICE PARTS...
- Page 25 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 5000 SERIES OWNER’S MANUAL WINCH SERVICE PARTS - - - - ILL WINCH SERVICE PARTS ILLUSTRATION USTRATION WINCH SERVICE PARTS WINCH SERVICE PARTS USTRATION USTRATION...
- Page 26 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 5000 SERIES OWNER’S MANUAL ANTI TWO ANTI TWO- - - - BLOCK ANTI TWO ANTI TWO BLOCK BLOCK SERVICE BLOCK SERVICE SERVICE SERVICE PARTS PARTS...
- Page 27 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 5000 SERIES OWNER’S MANUAL ROTATION STOP ROTATION STOP SERVICE ROTATION STOP ROTATION STOP SERVICE SERVICE SERVICE PARTS PARTS PARTS PARTS ITEM ITEM ITEM ITEM QUANTITY...
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Page 28: Schematics
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SCHEMATICS 5000 SERIES OWNER’S MANUAL HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC SV10-47C SV10-47D SV10-47D PD10-41 PD10-41 FR10-20F SV08-30 SV08-30 SP10-20 EPFR50-S35 P- 10T T- 10T... - Page 29 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SCHEMATICS 5000 SERIES OWNER’S MANUAL WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM WIRING DIAGRAM...
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Page 30: Warranty
View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com ONE – YEAR LIMITED WARRANTY COVERED PRODUCTS: COVERED PRODUCTS: COVERED PRODUCTS: COVERED PRODUCTS: s Crane Crane Crane Crane – – – – One (1) year from the date of purchase by the original owner of record for s parts including the structural integrity of the crane boom assembly, turret assembly, and base plate weldment.
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