Stahl 3200 Series Owner's Manual
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Stahl 3200 Series Owner's Manual

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View thousands of Crane Specifications on FreeCraneSpecs.com
View thousands of Crane Specifications on FreeCraneSpecs.com
3200 Series Owner's Manual
As of November 4,2004

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  • Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3200 Series Owner’s Manual As of November 4,2004...

  • Page 2: Table Of Contents

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY 3200 SERIES OWNER’S MANUAL TABLE OF CONTENTS SAFETY OPERATION MAINTENANCE 9-10 SPECIFICATIONS TROUBLESHOOTING MOUNTING INSTRUCTIONS 13-15 PARTS 16-26 SCHEMATICS 27-28 WARRANTY FOR THE LOCATION OF YOUR NEAREST DISTRIBUTOR CALL 330-264-7441...

  • Page 3: Safety

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY 3200 SERIES OWNER’S MANUAL - It is YOUR responsibility to maintain and operate this crane safely - The following words and symbols will be used in your owner’s manual: ! DANGER ! Indicates immediate danger and that special precautions are necessary.

  • Page 4: 3200 Series Owner's Manual

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY 3200 SERIES OWNER’S MANUAL GENERAL SAFE OPERATING PRACTICES ALWAYS inspect your crane daily, prior to use, for malfunctions, defects, or misuse. ALWAYS keep the vehicle as level as possible while loading or unloading.

  • Page 5: Safety

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SAFETY 3200 SERIES OWNER’S MANUAL DECAL PLACEMENT Note locations of the DANGER, CAUTION, and LIFT CAPACITY decals on s 3200 cranes. Read and understand each of these decals before attempting to operate your crane. If any decals are missing or cannot be...

  • Page 6: Operation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com OPERATION 3200 SERIES OWNER’S MANUAL LOAD CAPACITIES MEASURED IN POUNDS CRANE RATING : 10,000 FT./LB. DISTANCE IN FEET NOTE: Load capacities are based on 85% of tipping when all outriggers are extended and have firm contact with a solid surface.
  • Page 7 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com OPERATION 3200 SERIES OWNER’S MANUAL REMOTE CONTROL The crane remote control plugs into a receptacle. The blue line on the male plug on the remote control must line up with the flat spot on the receptacle at the base of the crane.
  • Page 8 View thousands of Crane Specifications on FreeCraneSpecs.com OPERATION 3200 SERIES OWNER’S MANUAL The 3200 crane is designed to provide excellent service if operated within the maximum allowable load specifications stated on the unit’s “Angle Indicator Plate” located on either side of the boom. A load chart is also included on page 5.

  • Page 9: Operation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com OPERATION 3200 SERIES OWNER’S MANUAL TASK PERFORMANCE 1. Position the 3200 crane as close to the job as possible on a firm, dry, and level surface. Avoid overhead obstruction on the work side of the unit.

  • Page 10: Maintenance

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE 3200 SERIES OWNER’S MANUAL Proper maintenance on a regular schedule is essential to keep the unit operating at peak efficiency. LUBRICATION Maintenance and proper lubrication schedule will vary with climate conditions and the amount of usage the unit receives.
  • Page 11 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE 3200 SERIES OWNER’S MANUAL PURGING AIR FROM THE SYSTEM Air that is trapped in the cylinder will cause an erratic “bumpy” condition. To expel the air, hold the affected control open after the function has “bottomed out”.

  • Page 12: Specifications

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 2000-R SERIES OWNER’S MANUAL FEATURES • Crane Rating: 10,000 ft/lb capacity. • Hydraulic extension boom provides reach up to 11’ with manual boom adding an additional 4’. •...
  • Page 13 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SPECIFICATIONS 3200 SERIES OWNER’S MANUAL SYMPTOM PROBABLE CAUSE Pressure switch malfunctioning Low hydraulic fluid Faulty hydraulic pump Short circuit in remote control Crane not grounded to truck...
  • Page 14 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 3200 SERIES OWNER’S MANUAL ! CAUTION ! Improperly mounted cranes can injure people or damage property. These instructions describe installation of a crane on a typical service body.
  • Page 15 View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUSTIONS 3200 SERIES OWNER’S MANUAL 1. Layout the mounting holes on the mounting surface (refer to figure below). Drill four (4) 0.56” diameter holes and flame cut the two inch (2”) diameter hole.
  • Page 16 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MOUNTING INSTRUCTIONS 3200 SERIES OWNER’S MANUAL ! CAUTION ! -DISCONNECT NEGATIVE BATTERY CABLE BEFORE PROCEEDING- 5. Run the power lead to the front of the truck. Locate the lead so that it will be protected. Install cable clamps to hold the wire securely in place.

  • Page 17: Parts

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL TURRET AND BASE SERVICE PARTS - ILLUSTRATION (PLASTIC SHROUD OPTION)
  • Page 18 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL TURRET AND BASE SERVICE PARTS - PART LIST (PLASTIC SHROUD OPTION) ITEM QUANTITY PART NUMBER DESCRIPTION 964050 5/8”-11 x 2.00” screw...
  • Page 19 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL TURRET AND BASE SERVICE PARTS - ILLUSTRATION (METAL SHROUD-STANDARD)
  • Page 20 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL TURRET AND BASE SERVICE PARTS - PART LIST (METAL SHROUD-STANDARD) ITEM QUANTITY PART NUMBER DESCRIPTION 964050 5/8”-11 x 2.00” screw 95477-001...
  • Page 21 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL BOOM ASSEMBLY SERVICE PARTS - ILLUSTRATION...
  • Page 22 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL BOOM ASSEMBLY SERVICE PARTS - PARTS LIST ITEM QUANTITY PART NUMBER DESCRIPTION 95456-001 Snap ring – 1.00” shaft 95499-023 Hoist 95415-001...
  • Page 23 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL HYDRAULIC COMPONENT SERVICE PARTS - ILLUSTRATION...
  • Page 24 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL HYDRAULIC COMPONENT SERVICE PARTS - PARTS LIST ITEM QUANTITY PART NUMBER DESCRIPTION 95484-001 Rotation drive 95420-001 Hydraulic rotation motor 95488-003 Male elbow-3/8 JIC to 7/8 o-ring...
  • Page 25 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL HYDRAULIC POWER UNIT SERVICE PARTS - ILLUSTRATIONARTS LIST OLDER SERIES PUMP SERIAL NUMBERS 1990-C4432007 & C4432009-C44320026 NEW STYLE PUMP SERIAL NUMBERS C4432008 & C4432027-PRESENT...
  • Page 26 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL WINCH SERVICE PARTS - ILLUSTRATION MODEL # DC2000-LF SERIAL C4632052 THRU C4632061 SERIAL C4632067 THRU C4932046 MODEL # DC1600 SERIAL C4432001 THRU C4632051...

  • Page 27: Parts

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com PARTS 3200 SERIES OWNER’S MANUAL ANTI TWO-BLOCK PARTS ITEM QUANTITY PART NUMBER DESCRIPTION 95467-001 Cord reel 95493-012 Bushing bracket—winch 927204 Bushing 95493-006 Bracket bushing – main...

  • Page 28: Schematics

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SCHEMATICS 3200 SERIES OWNER’S MANUAL HYDRAULIC SCHEMATIC...

  • Page 29: Schematics

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SCHEMATICS 3200 SERIES OWNER’S MANUAL WIRING DIAGRAM...

  • Page 30: Warranty

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com ONE – YEAR LIMITED WARRANTY COVERED PRODUCTS: s Crane – One (1) year from the date of purchase by the original owner of record for s parts including the structural integrity of the crane boom assembly, turret assembly, and base plate weldment.

This manual is also suitable for:

3200 lrx

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