Golden Technologies Compass Sport GP605 Service Manual
  1. Manuals
  2. Brands
  3. Golden Technologies Manuals
  4. Wheelchair
  5. Compass Sport GP605
  6. Service manual

Golden Technologies Compass Sport GP605 Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Compass Sport
Service Guide
Model: GP605
This Service Guide contains:
Troubleshooting
Replacement Instructions
Illustrated Parts Breakdown

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Compass Sport GP605 and is the answer not in the manual?

Questions and answers

Olin
April 7, 2025

Can I get a number for tech support

0
1 comments:
Mr. Anderson
April 9, 2025

The tech support number for Golden Technologies Compass Sport GP605 is 800-624-6374.

This answer is automatically generated

0

Related Manuals for Golden Technologies Compass Sport GP605

Summary of Contents for Golden Technologies Compass Sport GP605

  • Page 1 Compass Sport Service Guide Model: GP605 This Service Guide contains: Troubleshooting Replacement Instructions Illustrated Parts Breakdown...
  • Page 2 Compass Sport_SG_REVA_101014...

  • Page 3: Table Of Contents

    Compass Sport_SG_REVA_101014 Table of Contents Nomenclature and Contact Information...................3 ABOUT THE COMPASS SPORT SERVICE GUIDE..............4 Compass Sport Components......................4-6 The LiNX Battery Gauge.........................7 SCENARIO 1: Press the on/off button and the LED array does not light up (LiNX)....8-9 SCENARIO 2: Batteries will not charge. (LiNX Charging Test)...........9 LiNX CONNECTIONS.........................10 Cabling............................10 Remote User Interface Connections....................10...

  • Page 4: Nomenclature And Contact Information

    13. Power Harness with Circuit Breaker 14. Left-side Drive Train 15. Power Module (LiNX) 16. Bus Cable (LiNX) 17. Rear Battery 18. Control Unit (LiNX) Contact Information Golden Technologies 401 Bridge Street Old Forge, Pa. 18518 Toll-free: 800-624-6374 Fax: 800-628-5165 Email: parts@goldentech.com  ...

  • Page 5: About The Compass Sport Service Guide

    LiNX Bus Cable Parts and service must be authorized by the Golden Technologies Service Department. Unauthorized parts or service may void the warranty. For more information, contact the Golden Technologies Service Department at 800-624-6374 or parts@goldentech.com. Component: 12VDC (35AH) Batteries (2) Location: Connected in series under the front and rear battery covers.
  • Page 6 Compass Sport_SG_REVA_101014 Component: Park Brake (2) Location: End of each motor. Function: Park Brake for the motor. Connections: Each park brake has a 2 pin male connector, which connects to each motor harness. Failure Signs: Power chair will not move or moves sluggishly. No audible click when the chair stops. Tests: Test for open.
  • Page 7 Compass Sport_SG_REVA_101014 Component: LiNX Power Module Location: Rear of the power base. Function: Monitors the system and displays faults when something in the system is out of range. These faults are displayed as a series of flashes by the status indicator and/or the battery meter. Connections: Control unit (joystick), M1 (right motor), 24V (power harness from batteries), M2 (left motor).

  • Page 8: The Linx Battery Gauge

    Compass Sport_SG_REVA_101014 The LiNX Battery Gauge The battery gauge comprises five different LEDs (1 x RED, 2 x AMBER, 2 x GREEN), located above the horn button. The number of LEDs lit depends on the status of the battery, as shown below. The battery gauge LEDs are also used to display charging information.

  • Page 9: Scenario 1: Press The On/Off Button And The Led Array Does Not Light Up (Linx)

    Compass Sport_SG_REVA_101014 SCENARIO 1: Press the on/off button and the LED array does not light up. Before attempting to troubleshoot the power chair, make sure all connectors are connected and seated properly. Make sure that the batteries are connected properly and fully-charged. Refer to the wiring diagrams on pages 12 and 13 for the correct wiring.

  • Page 10: Scenario 2: Batteries Will Not Charge (Linx Charging Test)

    Compass Sport_SG_REVA_101014 SCENARIO 1 - Continued 12. Check continuity across the circuit breaker wires of the power harness and across the battery wires of the power harness. Repair or replace the power harness as necessary. 13. Check continuity across both the front and the rear battery harnesses. If open, check in-line fuse and replace fuse or harness as necessary.

  • Page 11: Linx Connections

    Compass Sport_SG_REVA_101014 LiNX CONNECTIONS Power Module LINX Communication Park Park brake 1 brake 2 Motor 1 Motor 2 XLR Charger Connector Control Unit (Joystick) 24V Battery Supply Figure 1. Cabling Connections (LiNX) Communication Bus Connector XLR Charger Port Figure 2. Remote User Interface Connections...

  • Page 12: Power Module Connections

    Compass Sport_SG_REVA_101014 Power Module Figure 3. Power Module Connections (LiNX) Connector Key for LiNX Controller Note: The LiNX controller and the controller harnesses are keyed, eliminating the possibility of the cables from being incorrectly connected to the controller.

  • Page 13: Wiring Diagrams And Battery Placement

    Compass Sport_SG_REVA_101014 Wiring Diagrams 2 pin connector (female) To Brake orange blue black To Dynamic LiNX Controller Left 2 pin connector (female) To Brake orange blue black Right Figure 4. Motor/Brake Wiring Harnesses To Battery Harness Connector To Dynamic LiNX Controller Power Input BLACK Circuit Breaker To Battery Harness Connector...
  • Page 14 Compass Sport_SG_REVA_101014 Wiring Diagrams – continued To Battery Terminals To Power Harness Connectors BLACK To Battery Terminals Figure 6. Battery Harnesses Orange Figure 7. Correct Battery Placement...

  • Page 15: Troubleshooting Guide For (Linx)

    Compass Sport_SG_REVA_101014 Troubleshooting Guide for the LiNX Power System Step 1: Battery voltage is always the first thing to check. A. Check the battery voltage at the XLR battery charger port located on the side of the controller See figure 8. ...

  • Page 16: Step 2: Checking "Flash Codes

    Compass Sport_SG_REVA_101014 Step 2: Check for “FLASH CODES” If, when powered up, there is an error with the system, then the status indicator will flash red. The number of flashes will indicate the type of error. These are described in the table below. Status Indicator Flash Description...

  • Page 17: Flash Code 4: Right Motor Error

    Compass Sport_SG_REVA_101014  Meter reading should be between 0.3 and 5 ohms.  Any reading outside this range, replace the motor. B. Check the resistance of the M2 motor connector on the controller.  Disconnect the battery from the controller. ...

  • Page 18: Flash Code 5: Left Park Brake Error

    Compass Sport_SG_REVA_101014 Figure 11 Figure 12 Flash Code 5: Left Park Brake Error A. Make sure the left park brake lever is engaged.  If disengaged, re-engage the park brake lever and turn the power off and back on to reset flash code. B.

  • Page 19: Flash Code 7: Module Error (Other Than Remote)

    Compass Sport_SG_REVA_101014 Flash Code 7: Module Error (other than Remote) A. Check the LiNX connections and wiring. B. Check the battery voltage. C. Check that the wiring is not damaged and that all cables are connected properly. D. Make sure all pins are seated properly in their connectors. E.

  • Page 20: Replacement Instructions

    Compass Sport_SG_REVA_101014 REPLACEMENT INSTRUCTIONS DRIVE WHEEL 1. Turn off power. 2. Place the power chair in drive mode. 3. Place a support under the frame so that the drive wheel is off the ground. 4. Remove the drive wheel. Note: Make sure to retain the axle key. See figure 14. 5.

  • Page 21: Drive Train (Motor / Brake And Gearbox)

    Compass Sport_SG_REVA_101014 DRIVETRAIN 1. Turn off power. 2. Place the power chair in drive mode. 3. Disconnect the bus cable from the control unit (Joystick). 4. Remove the seat and seat post. 5. Remove the battery box covers. 6. Remove the center shroud and either the right or the left side shrouds from the frame. Note: Only the center shroud requires screw removal (qty.2).

  • Page 22: Power Module

    Compass Sport_SG_REVA_101014 POWER MODULE 1. Turn off power. 2. Place the power chair in drive mode. 3. Disconnect the bus cable from the control unit (Joystick). 4. Remove the seat. 5. Remove the rear battery cover. 6. Disconnect the motor harnesses M2 and M1, the power harness, and the bus cable from the power module. 7.

  • Page 23: Appendix A - How To Use A Voltmeter

    Compass Sport_SG_REVA_101014 APPENDIX A - HOW TO USE A VOLTMETER Step 1 Plug the probes into the meter. Red goes to the positive (+) and black to the negative (-). Step 2 Turn the selector dial or switch to the type of measurement you want. To measure direct current - a battery, for example - use DCV.

  • Page 24: Appendix B - How To Use An Ohm Meter

    Compass Sport_SG_REVA_101014 APPENDIX B - HOW TO USE AN OHM METER Ohm’s law breaks down into the basic equation: Voltage = Current x Resistance. Current is generally measured in amps, and resistance in ohms. Testing the resistance on an electrical circuit in your home or car can help you diagnose problems with that circuit.

  • Page 25: Illustrated Parts Breakdown

    Compass Sport_SG_REVA_101014 ILLUSTRATED PARTS BREAKDOWN COMPASS SPORT w/LiNX Model GP605...
  • Page 26 Shroud, Left Forearm (RED) WE03E502BLUE Shroud, Left Forearm (BLUE) WE03P511 Decal, Serial Number MBB-605L-SHRD-FBK Shroud, Front Black (WE03E503) WE03E101 Chassis, Compass Sport GP605 SE1P526A Decal, Max Weight Limit 300LBS MBB-605L-SHRD-RBK Shroud, Rear Black (WE03E504) WE03E505RED Shroud, Left Fender (RED) WE03E505BLUE...
  • Page 27 Plug, 3110605062 Screw, Phillips Pan Head M5*10 MBB-605L-SHRD-CBK Shroud, Center Black (WE03P506ARB) WE03E102 Drive Train Assembly, Right-side WE03A101 Chassis, Compass Sport GP605 WE03A111 Battery Strap, Male End 3100308012 Nut, Nylon WE03E109 Footplate, Compass Sport GP605 3110208042 Bolt, Hexagon Head M8*40...
  • Page 28 Compass Sport_SG_REVA_101014 3001419019 C-type Snap Ring Ø19/T=2 3110310082 Screw, Hexagon Socket Head Cap M10*55L WE03E407 Seat Post WC5P129A Gasket 25*50*5 EVA 3000405032 Washer Ø5.5*Ø10*1 3100305012 Nut, Nylon WE03P406 Bracket, Seat Limit Q235A (TOP) 3110605052 Screw, Phillips Pan Head M5*16L WE03P516 Pad, Battery 23*30 PVC（Black）...
  • Page 29 Compass Sport_SG_REVA_101014 Right Drive Train Assembly (WE03E102) ITEM PART NO. DESCRIPTION QTY. SE06P517 Cap, Center Wheel WE03P204 Washer, Ø10.5*Ø53*1.5 A3 SE08E505 Hubcap, 10 " Plastic (Chrome) WE03E204 Wheel Assembly Ø260*85 RA03E103 Motor/Brake Assembly, Right-side WE03P510 Grip WE03P143 Brake Lever 3111404012 Screw, Hexagon head M4*12 3111404022...
  • Page 30 Compass Sport_SG_REVA_101014 3110208022 Screw, Hexagon Socket Head Cap M8*35 3003108012 Washer, Spring WE03P140 Sliding Pin 3000410052 Washer Ø10.5*Ø18*1.6 WE03A107 Sliding Plate, Right-side WC9P002A Bushing, Small Ø10*Ø13*6 WE03E106 Forearm Assembly, Right-side 3100304012 Nut, Nylon...
  • Page 31 Compass Sport_SG_REVA_101014 Left Drive Train Assembly (WE03E104) ITEM PART NO. DESCRIPTION QTY. SE06P517 Cap, Center Wheel WE03P204 Washer, Ø10.5*Ø53*1.5 A3 SE08E505 Hubcap, 10 " Plastic (Chrome) WE03E204 Wheel Assembly Ø260*85 RA03E102 Motor/Brake Assembly, Left-side WE03P510 Grip WE03P143 Brake Lever 3111404012 Screw, Hexagon head M4*12 3111404022...
  • Page 32 Compass Sport_SG_REVA_101014 WE03E107 Rear Caster Arm Assembly, Left-side 3110208022 Screw, Hexagon Socket Head Cap M8*35 3003108012 Washer, Spring WE03P140 Sliding Pin 3000410052 Washer Ø10.5*Ø18*1.6 WE03A107 Sliding Plate, Right-side WC9P002A Bushing, Small Ø10*Ø13*6 WE03E108 Forearm Assembly, Left-side 3100304012 Nut, Nylon...
  • Page 33 Compass Sport_SG_REVA_101014 Right Caster Arm Assembly (WE03E105) ITEM PART NO. DESCRIPTION QTY. WE03P512 Ø38 pipe plug PP 3100312011 Nut, Nylon M12 3000413041 Washer Ø13*Ø20*2 3090160020 Deep Groove Ball Bearings 6002-2Z RA03E102 Rear Right-side Caster Arm WE03P149 Bearing Spacer Q235A WE03E203 Caster Assembly II...
  • Page 34 Compass Sport_SG_REVA_101014 Right Forearm Assembly (WE03E106) ITEM PART NO. DESCRIPTION QTY. WE03P512 Ø38 pipe plug 3100312011 Nut, Nylon 3000413041 Washer Ø13*Ø20*2 3090160020 Deep groove ball bearings 6002-2Z WE03A105 Right-side Forearm WE03P149 Bearing spacer WE03E202 Caster Assembly I Q235A WE03A113 Forearm Shroud Clip 3000406012 Washer Ø6*Ø12*1.6...
  • Page 35 Compass Sport_SG_REVA_101014 Left Caster Arm Assembly (WE03E107) ITEM PART NO. DESCRIPTION QTY. WE03P512 Ø38 pipe plug PP 3100312011 Nut, Nylon M12 3000413041 Washer Ø13*Ø20*2 3090160020 Deep Groove Ball Bearings 6002-2Z WE03A103 Rear Left-side Caster Arm WE03P149 Bearing Spacer Q235A WE03E203 Caster assembly II...
  • Page 36 Compass Sport_SG_REVA_101014 Left Forearm Assembly (WE03E108) ITEM PART NO. DESCRIPTION QTY. WE03P512 Ø38 pipe plug 3100312011 Nylon nut 3000413041 Washer Ø13*Ø20*2 3090160020 Deep groove ball bearings 6002-2Z WE03A105 Left-side Forearm WE03P149 Bearing spacer WE03E202 Caster assembly II Q235A WE03A113 Forearm Shroud Clip 3000406012 Washer Ø6*Ø12*1.6...
  • Page 37 Compass Sport_SG_REVA_101014 Footplate Assembly GP605L, MBX-605L-FPA (WE03E109) ITEM PART NO. DESCRIPTION QTY. WE03A114 Footplate Bracket 3100110032 Nut, Hex M10 3110310019 Within six cylinder head bolts M10*35L 3110208042 Bolt, Hexagon Head M8*40L 3000408050 Washer, Plastic Ø8.5*Ø19*2.5 PP MBX-605L-FP Footplate ADC12 (WE01P504) 3003110026 Washer, Wave Spring 10 MBX-605L-FPBH...
  • Page 38 Compass Sport_SG_REVA_101014 Right-side Caster Assembly (WE03E202) ITEM PART NO. DESCRIPTION QTY. WE03P509 Caster Cover PP (BLACK) WE03A202 Caster Fork 3110308122 Bolt, Hexagon Head M8*82 WC9E112B Wheel, Casters Ø152*48 3100308012 Nut, Nylon...
  • Page 39 Compass Sport_SG_REVA_101014 Left-side Caster Assembly (WE03E203) ITEM PART NO. DESCRIPTION QTY. WE03P509 Caster Cover PP (BLACK) WE03A202 Caster Fork 3110308122 Bolt, Hexagon Head M8*82 WC9E112B Wheel, Casters Ø152*48 3100308012 Nut, Nylon...
  • Page 40 Compass Sport_SG_REVA_101014 Wheel Assembly (WE03E204) ITEM PART NO. DESCRIPTION QTY. 31001W3011 Nut, Hex 5/16”-24UNF 3003108011 Washer, Spring Ø8 3000408011 Washer Ø8.4*Ø16*1.6 SE07P202 10" Rim SE07P204 10" Tires Ø260*85 PU WE03A205 Hub, 10” Wheel...
  • Page 41 Compass Sport_SG_REVA_101014 Right Arm Assembly GP605L, MBX-605L-ARM-R (WE04E401ASB) ITEM PART NO. DESCRIPTION QTY. MBX-605L-ARM-P Arm Pad (WE03A404ASB) WE03A401 Armrest Rail 3110106062 Screw, Large Flat Head Socket Cap M6*30 WE03A115 Bracket, Joystick Control 3003106012 Washer, Spring Ø6 3110106032 Screw, Large Flat Head Socket Cap M6*12 WE03A402 Armrest Knuckle...
  • Page 42 Compass Sport_SG_REVA_101014 Left Arm Assembly GP605L, MBX-605L-ARM-L (WE03E404ASB) ITEM PART NO. DESCRIPTION QTY. MBX-605L-ARM-P Arm Pad, GP605L (WE03A404ASB) WE03A401 Armrest Rail 3110106062 Screw, Large Flat Head Socket Cap M6*30 3100108012 Nut, Hex M8 WC9P415A Adjustment Pad, Armrest WE03A402 Armrest Knuckle 3111506042 Screw, Hexagon Socket Set M6*12...
  • Page 43 Compass Sport_SG_REVA_101014 Seat Swivel Assembly (WE03E406) ITEM PART NO. DESCRIPTION QTY. WE03A406 Seat Swivel WE03P418 Spring, Torsion Ø2.5 65Mn WE03A408 Seat Lock Lever 3111708009 Screw, Hexagon Socket Head Shoulder Ø8*（M)*40 SE1P530A Handle, Black 3100406012 Washer 6*Ø12*1.6 3100306012 Nut, Nylon...
  • Page 44 Compass Sport_SG_REVA_101014 Seat Post (WE03E407) ITEM PART NO. DESCRIPTION QTY. SE05A401 Seat Tube WE03A407 Seat Bushing Bushing Pin...
  • Page 45 Compass Sport_SG_REVA_101014 SM9 18” x 18”/20” Adjustable Seat Assembly with LiNX Controller (WE03E408) ITEM PART NO. DESCRIPTION QTY. WE03E403 Right-side Armrest Assembly SE05A503 Bolt, Star-shaped 15 M8*15L MBC-605L-CNT Controller Assembly GP605L (WE03E409) SM9-GRY-1818 Seat S9 Grey Captain’s Seat Adjustable 18x18/20 WE03E406 Seat Swivel Assembly 3000408031...
  • Page 46 Compass Sport_SG_REVA_101014 3110108122 Screw, Large Flat Head Socket Cap M8*16L WE03E404 Left-side Armrest Assembly WE03A502 Thumbscrew 15 M8*15L 3100308012 Nut, Nylon WS35A103 Armrest Bar, Seat 18" WD6A402A Accessory Tube 3110108042 Bolt, Large Flat Head Tube Set M8*45L WC9P453A Square pipe plug 32*32*2.5 SE1P529A Sticker, Accessory Tube...
  • Page 47 Compass Sport_SG_REVA_101014 Controller Assembly, GP605L, MBC-605L-CNT (WE03E409) ITEM PART NO. DESCRIPTION QTY. MBC-605L-CNT-DLX Controller, GP605L (DLX-REM050-A) MBC-605L-CNT-BH Bracket, with Hardware Control (WC6A403A) 3003105012 Washer, Spring 05 3110105032 Screw, Large Flat Head Socket Head Cap M5*12L Controller Cable (MBC-605L-CNT-CAB) ITEM PART NO. DESCRIPTION QTY.
  • Page 48 Compass Sport_SG_REVA_101014 Right Forearm Cap (WE03E501) ITEM PART NO. DESCRIPTION QTY. WE03P503RED Shroud, Forearm ABS WE03P503BLUE Shroud, Forearm ABS WC9P510A Ring Buckle PP 311103051 Screw, Phillips Countersunk Head Tapping ST3.5*12 Left Forearm Cap (WE03E502) ITEM PART NO. DESCRIPTION QTY. WE03P503RED Shroud, Forearm ABS WE03P503BLUE Shroud, Forearm ABS...
  • Page 49 Compass Sport_SG_REVA_101014 Front Shroud Black GP605L, MBB-605L-SHRD-FBK (WE03E503) ITEM PART NO. DESCRIPTION QTY. WC9P528A Decal, Logo WE03P507ARB Shroud, Front ABS WC9P510A Ring buckle PP 311103051 Screw, Phillips Countersunk Head Tapping ST3.5*12 WE03P515 Label, Battery Wiring Diagram PVC...
  • Page 50 Compass Sport_SG_REVA_101014 Rear Shroud Black GP605L, MBB-605L-SHRD-RBK (WE03E504) ITEM PART NO. DESCRIPTION QTY. WE03P505ARB Shroud, Rear WC9P510A Ring buckle 3111103051 Screw, Phillips Countersunk Head Tapping ST3.5*12 WE03P512 Decal, Rear Logo...
  • Page 51 Compass Sport_SG_REVA_101014 Left-side Fender (WE03E505) ITEM PART NO. DESCRIPTION QTY. WE03P501RED Shroud, Left-side WE03P501BLUE Shroud, Left-side WC9P510A Ring buckle 3111103051 Screw, Phillips Countersunk Head Tapping ST3.5*12 WE03P514 Decal, Left-side Logo Right-side Fender (WE03E506) ITEM PART NO. DESCRIPTION QTY. WE03P502RED Shroud, Right-side WE03P502BLUE Shroud, Right-side WC9P510A...
  • Page 52 Compass Sport_SG_REVA_101014 10” Hub Cap Assembly (SE08E505) ITEM PART NO. DESCRIPTION QTY. SE07P503 Hub Cap 10" Wheel ABS 300360601B EVA pads 6*2.5*565L Casters Wheel（WC9E112B) ITEM PART NO. DESCRIPTION QTY. 309010608X Non-standard miniature ball bearing CC105-608-ZZ/12 WC9A201A 6" caster WC9P201A Bearing spacer A3 Note: Item 3 not shown.
  • Page 53 Compass Sport_SG_REVA_101014...
  • Page 54 Compass Sport_SG_REVA_101014 Model: GP605 Golden Technologies 401 Bridge Street Old Forge, PA 18518 www.goldentech.com Compass Sport w/LiNX_SG_REVA_101014...

Table of Contents

Save PDF