Champion 200978 Operator's Manual
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Champion 200978 Operator's Manual

4500w dual fuel open frame inverter
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SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,641,187, 10,862,414 and other U.S. and foreign patents pending.
REV 20210820
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
4500W DUAL FUEL OPEN FRAME INVERTER
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #200978

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Summary of Contents for Champion 200978

  • Page 1 This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of Portable Generators). Covered by one or more of the following U.S. Patent Numbers: 10,641,187, 10,862,414 and other U.S. and foreign patents pending. REV 20210820 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER TABLE OF CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ...........

  • Page 4: Introduction

    INTRODUCTION 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER INTRODUCTION SAFETY DEFINITIONS The purpose of safety symbols is to attract your attention to Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our possible dangers.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER IMPORTANT SAFETY INSTRUCTIONS DANGER  WARNING Operate equipment with guards in place.  Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads.

  • Page 7: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Fuel Safety DO NOT pump gasoline directly into the generator at the gas station. Always use an approved container to transfer the fuel to DANGER the generator.  DO NOT overfill the gasoline tank.

  • Page 8: Safety And Dataplate Labels

    IMPORTANT SAFETY INSTRUCTIONS 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 9: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quickstart Label Symbols

    IMPORTANT SAFETY INSTRUCTIONS 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

  • Page 13: Control Panel

    CONTROLS AND FEATURES 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Control Panel 1. EZ Start Dial – Used to stop the generator and control the RECEPTACLES fuel supply and choke. 12V DC, 8A (Regulated Automotive) 2. LPG Inlet – Used to connect LPG fuel source to generator.

  • Page 14: Intelligauge With Power Meter

    CONTROLS AND FEATURES 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Intelligauge with Power Meter The meter is divided into two separate displays. The LCD displays each mode for several seconds and then automatically cycles through. The Power Meter LED displays output in percent (%) with 100% at the top.

  • Page 15: Fcc Statement

    CONTROLS AND FEATURES 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER FCC Statement Parts Included Accessories 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: Engine Oil ........20.3 fl. oz. (600 ml) 1a.

  • Page 16: Assembly

    ASSEMBLY 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER ASSEMBLY Add Engine Oil Your generator requires some assembly. It must be properly WARNING  serviced with fuel and oil before operation. DO NOT attempt to crank or start the engine before it has been If you have any questions regarding the assembly of your properly filled with the recommended type and amount of oil.

  • Page 17: Add Fuel: Gasoline

    ASSEMBLY 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Add Fuel: Gasoline 4. Check engine oil level at every use and add as needed. DANGER  Gasoline vapors are highly flammable and extremely explosive. DO NOT light or smoke cigarettes. Fire or explosion can cause OIL DIP STICK severe burns or death.

  • Page 18: Add Fuel: Propane (Lpg)

    ASSEMBLY 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER 3. The approximate fuel level is shown on the fuel gauge on top NOTICE  of the fuel tank. The generator engine works well with 10% or less ethanol blended gasoline. When using ethanol-gasoline blends there...

  • Page 19: Grounding

    ASSEMBLY 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER WARNING  If there is a strong smell of LPG: Close valve on the cylinder. Check all connections for leaks by wetting the fittings with a solution of soap and water. Bubbles which appear or bubbles which grow indicate that a leak exists.

  • Page 20: Operation

    OPERATION 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER OPERATION Move the generator to an open, outdoor area and point the exhaust away from people and buildings. Once relocated to a safe area, the generator can be restarted, and the proper electrical...

  • Page 21: Generator Location

    OPERATION 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Generator Location WARNING  WARNING  Do not expose to rain or use in damp locations. Keep all objects a minimum of 5 feet (1.5m) away from the NEVER operate the generator inside any building, garage, generator at all times.

  • Page 22: Starting The Engine: Propane (Lpg)

    OPERATION 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Starting the Engine: Propane (LPG) 4. Pull the recoil cord slowly until resistance is felt and then pull rapidly. 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.

  • Page 23: Connecting Electrical Loads

    OPERATION 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER 7. Pull the recoil cord slowly until resistance is felt and then pull  NOTICE rapidly. Accumulation of frost on LPG cylinder and regulators is common during operation and normally is not an indication of a problem.

  • Page 24: Do Not Overload Generator

    OPERATION 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER 4. If the generator power output is cut off due to an overload WARNING  condition indicated by the AC overload blinking light, lower the load by unplugging one or more items, then press the...

  • Page 25: Eco (Economy) Mode

    Eco Mode should be off. Parallel Operation The Champion model 200978 is parallel ready and can be 12V DC Regulated Automotive Style Outlet operated in parallel with another Champion unit to increase the total available electrical power. A Champion parallel kit (optional The 12V DC outlet(s) can be used with supplied accessories and equipment) is required for parallel operation.

  • Page 26: Stopping The Engine

    OPERATION 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Stopping the Engine Moving the Generator 1. Turn off and unplug all connected electrical loads. Never start CAUTION  or stop the generator with electrical devices plugged in or turned on.

  • Page 27: Maintenance

    MAINTENANCE 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Cleaning the Generator In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is CAUTION stamped on the side of the carburetor. Select the correct high ...

  • Page 28: Cleaning And Adjusting The Spark Plug

    MAINTENANCE 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Cleaning the Air Filter 3. Replace the oil drain bolt. 4. Add oil according to Add Engine Oil in Assembly section. 1. Unscrew the cover holding the air filter to the assembly by DO NOT OVERFILL.

  • Page 29: Adjusting The Governor

    STORAGE 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER 6. Position the spark arrestor on the muffler and attach with the EVERY 50 HOURS OR ANNUALLY screws removed in step 2. — Clean air filter CAUTION  — Change oil if operating under heavy load or in hot...

  • Page 30: Mid Term Storage (30 Days - 1 Year)

    STORAGE 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER 1. If not using the generator for 2-4 weeks, begin by making 9. Remove the spark plug and pour about a tablespoon of oil into sure all appliances are disconnected from the generator.

  • Page 31: Removing From Storage

    STORAGE 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Removing from Storage  NOTICE If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up.

  • Page 32: Specifications

    SPECIFICATIONS 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER SPECIFICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model ...........

  • Page 33: Troubleshooting

    TROUBLESHOOTING 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 34 TROUBLESHOOTING 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Problem Cause Solution Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak. Make sure there are no objects creating obstructions within 5 feet of the generator.
  • Page 35 TROUBLESHOOTING 200978 - 4500W DUAL FUEL OPEN FRAME INVERTER Problem Cause Solution DUAL FUEL MODELS ONLY: Engine will Turn the propane valve to the CLOSED position on Propane valve is still open. not stop. the tank. Review load and adjust. See “Connecting Overload.

  • Page 36: Warranty

    To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 37 THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 38 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 39 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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