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Related Manuals for Koyker C185
Summary of Contents for Koyker C185
- Page 1 OWNERS MANUAL 9/05/07 MANUAL NO. 679635 C185 LOADER IMPORTANT-KOYKER DEALER BE SURE THIS MANUAL IS GIVEN TO THE PURCHASER FOR FUTURE REFERENCE KOYKER MFG. CO., P.O. BOX 409, LENNOX, SD 57039 Phone 1-800-456-1107 E-mail koyker@koykermfg.com...
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Page 2: Table Of Contents
CONTENTS CONTENTS PAGE Introduction .............................1 SAFETY INFORMATION Safety Alert Symbol ..........................2 Safety Information ..........................3 - 5 Safety Decals ............................6 Tractor & Safety Pointers ........................7 ASSEMBLY INSTRUCTIONS Attaching Loader ............................8 Attaching Bucket……………………………………………………………………………………….9 Detaching Loader ...........................10 OPERATING INSTRUCTION Operation ...............................11 SERVICE AND MAINTENANCE Specifications ............................12 Loader Inspection, Lubrication and Maintenance .................13 Hydraulic System Parts Schedule and Diagram ..................14... -
Page 3: Introduction
Features such as quality construction, ease of maintenance, and high performance operating capacities, all at a low price, making the new C185 Loader one of the most efficient loaders ever. With proper care and handling, it will provide many years of dependable service. -
Page 4: Safety Alert Symbol
SAFETY ALERT SYMBOL The symbol shown below is used to call your attention to instructions concerning your personal safety. Watch for this symbol it points out important safety precautions. It means ATTENTION! Become Alert! Your Personal Safety Is Involved! Read the message that follows and be alert to the possibility of personal injury or death. DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. -
Page 5: Safety Information
SAFETY INFORMATION Improper use of a loader can cause serious injury or death. The following safety precautions, and those given on the tractor mount installation instructions, should be thoroughly understood before attempting to operate this machine. BEFORE OPERATING: Carefully study and understand this manual, the specific tractor mount instructions, and the attachment(s) manual(s). - Page 6 SAFETY INFORMATION CONTINUED Transport the machine load at the slowest speed possible and with the loader boom at the lowest transport position to avoid tipping or upsetting, which may result in serious injury or death. Be extremely careful when working on inclines or near loose fill, rocks, and holes as they can cause tipping or upsetting which may result in serious injury or death.
- Page 7 1. Move Slowly! 2. Always use care and common sense! 3. Be careful for your own sake and for that of others! 4. Koyker Mfg. Co. includes all reasonable means for accident prevention except a safe and careful operator. FIG. 5-1...
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Page 8: Safety Decals
SAFETY DECALS Page 6... -
Page 9: Tractor & Safety Pointers
TRACTOR & SAFETY POINTERS The use of good judgment and common sense is necessary by the operator in using this loader. The front and rear wheels should be set for the widest wheel tread to assure best stability. Use extra caution when rear wheel weights and tire ballast are added to a loader-equipped tractor. -
Page 10: Attaching Loader
ATTACHING LOADER IMPORTANT: Never attempt loader attachment on grades which are not reasonably level. 1. Check to be sure that the surfaces of the mounts are free of obstructions. (Fig 8-1) 2. Drive the tractor slowly and carefully in between the loader arms only far enough to permit hook-up of the hydraulic system hoses. -
Page 11: Attaching Bucket
ATTACHING BUCKET 1. Raise handles until they stop. 2. Then tip adapter down-ward to about 60 Deg. 3. Drive into bucket and aim the adapter toward the center of the back of the bucket and lower the adapter below the lip on the bucket. 4. -
Page 12: Detaching Loader
DETACHING LOADER IMPORTANT: Never attempt loader attachment on grades which are not reasonably level. 1. Raise loader frame slightly to permit loader stand reengagement. (Fig 10-1) 2. Lower bucket to ground and tip slightly forward to apply pressure to mount connection. Note: This will prevent the loader from advertently rocking forward when the mount pins are removed and uprights are disengaged from it’s cradle. -
Page 13: Operation
OPERATION WARNING: Never allow anyone to operate the loader until they have carefully reviewed and understood this owners manual. FILLING THE BUCKET: Approach and enter the pile with the bucket level. Roll bucket back gradually as the loader moves through the pile. RAISING THE BUCKET: WARNING: Make sure material in bucket cannot spill out on to tractor when loader boom is raised. -
Page 14: Specifications
*Specifications based on ASABE standards S301.3 (Front-End Agricultural Loader Ratings) The above information is based on testing done by Koyker Mfg. Variations in maximum lift height and other specs for different tractors are due to tire sizes, variations in loader mounting locations and hydraulic system efficiency. -
Page 15: Loader Inspection, Lubrication And Maintenance
LOADER INSPECTION, LUBRICATION AND MAINTENANCE Lower the bucket to the ground, shut off tractor engine, and relieve the pressure in the hydraulic system before adjusting, lubricating, or servicing the loader. Inspect all pins and grease fittings before each use and lubricate with heavy duty grease as indicated in this manual. -
Page 16: Hydraulic System Parts Schedule And Diagram
HYDRAULIC SYSTEM PARTS SCHEDULE & DIAGRAM PART NUMBER DESCRIPTION QUANTITY 1 ...... 678223 ....1st Oil Line (Yellow) ............1 2 ...... 678224 ....2nd Oil Line (Green) ............1 3 ...... 678225 ....3rd Oil Line (Red) ..............1 4 ...... 678226 ....4th Oil Line (Blue) .............1 5 ...... -
Page 17: Loader Parts Diagram
KOYKER C185 LOADER PARTS DIAGRAM NOTE: 6’ & 7’ Skid Steer Fast Attaching Bucket is OPTIONAL See following sheet for part number Page 15... -
Page 18: Loader Parts Schedule
LBUNDLE SS ADAPTER ASS 657740 INDICATOR SLEEVE (ZINC) 657744 INDICATOR ROD (ZINC) 666413 185-C185 OIL LINE COVER PLATE 670330 5' FAST ATTACH SKID STEER BUCKET 670331 6' FAST ATTACH SKID STEER BUCKET (OPTIONAL) 670332 7' FAST ATTACH SKID STEER BUCKET (OPTIONAL) - Page 19 LOADER PARTS SCHEDULE ITEM NO. PART NO. DESCRIPTION QTY. 640136 NUT - .438-14 GR 2 CENTER LOCK 640087 SCREW-.625-11 X 4.00 GR 8 HHC 640142 NUT-.625-11 HEX 640132 NUT - 0375 - 16 GR 2 HEX 640158 WASHER - FLAT 0.500 679333 1.28 X 2.01 X 0.135 PLASTIC SPACER 673615...
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Page 20: Skid Steer Parts Schedule & Diagram
SKID STEER PARTS SCHEDULE & DIAGRAM ITEM NO. PART NO. DESCRIPTION QTY. 678180 SKID STEER ADAPTER WLDT 675309 RH YOKE (PLATED) 675311 LH YOKE (PLATED) 675317 HOOKUP PIN PLATED 675322 CROSS PIN 675316 ENGAGEMENT PIN 675323 COMPRESSION SPRING 675324 1" BELLEVILLE DISC SPRING 657632 ZERK-1/4-28 GREASE 661017... -
Page 21: Hydraulic Cylinder Information
HYDRAULIC CYLINDER INFORMATION INSPECTION AND MAINTENANCE: Periodically check all hydraulic system connections to insure a leak-free condition. Also, be certain to maintain proper fluid levels in the tractor hydraulic system as in accordance with the method and frequency recommended in the tractor operator’s manual. Use only hydraulic fluids recommended for your tractor hydraulic system by the manufacturer. -
Page 22: 1/4" Cylinder Service Kits
2 1/4” CYLINDER SERVICE KITS KIT NO. 672933: Complete kit with all seals needed to service one (1) 2 1/4” Cylinder. Consists of: 1 each 2 1/4” Gland “O” Ring 1 each 2 1/4” Backup Ring 1 each 1 1/4” U-cup Rod Seal 1 each 1 1/4”... -
Page 23: Hydraulic Cylinder Parts Schedule
HYDRAULIC CYLINDER PARTS SCHEDULE 2 1/4” CYLINDER PARTS LIST: LIFT CYLINDER (Part No. 677707): Part Number Description Quantity 1 ......677740 ......Tube Weldment ........ 1 2 ......661076 ......Locknut ..........1 3 ......672922 ......Piston Assembly ....... 1 4 ...... -
Page 24: Hydraulic Cylinder Parts Diagram
HYDRAULIC CYLINDER PARTS DIAGRAM Page 22... -
Page 25: Cylinder Gland And Piston Service Diagram
CYLINDER GLAND SERVICE DIAGRAM Note: To install rod wiper and U-cup seal, fold All gland seals shown with a section removed to facilitate correct installation. similar to shape shown below, slip into gland ROD WIPER bore and locate each in its respective groove. Tools are used to fold seals, take care not to damage sealing surfaces. -
Page 26: Dinoil Valve Hookup
DINOIL VALVE HOOKUP NOTE: Valve normally shipped open center. Part No. #673010 W/Joystick For closed center applications item one (655445) is replaced by item two (673097) and item one is installed in item two. For power beyond applications item one (673096) plug, must be removed and item two (673097) power beyond sleeve must be added. -
Page 27: Limited Warranty Information
(1) year from the sale to the original purchaser. Any defective cylinder reported to Koyker within one (1) year from the sale by the dealer to the original purchaser may be repaired or replaced after Koyker’s inspection and approval. In such case, notify a Koyker dealer for proper instructions. - Page 28 Koyker; rental charges of any substitute equipment; expenses due to lost, damaged, or delayed products or parts resulting from acts beyond the control of Koyker; and personal injury or death of operator or bystanders by misappropriated use of Koyker products or parts.
- Page 29 2. For surface wear, scheduled maintenance parts, and other items that Koyker deems expendable. 3. If products or parts not manufactured by Koyker or approved by Koyker are connected to or used in conjunction with the Koyker products or parts and if Koyker deems the non-Koyker products or parts affect the performance, safety, reliability, or life of the Koyker products or parts.
- Page 30 TORQUE SPECIFICATIONS 1. Tightening Bolts & Nuts Check all loader bolts and nuts for tightness every 50 working hours. The movement of the loader over rough terrain may cause bolts to come under pressure and over a long period of time some slight stretching of the bolt may occur.