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Related Manuals for Koyker 145
Summary of Contents for Koyker 145
- Page 1 OWNERS MANUAL 9/05/07 MANUAL NO. 669516 LOADER IMPORTANT - KOYKER DEALER BE SURE THIS MANUAL IS GIVEN TO THE PURCHASER FOR FUTURE REFERENCE KOYKER MFG. CO., P.O. BOX 409 LENNOX, SD 57039 Phone: 1-800-456-1107 E-mail: koyker@koykermfg.com...
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Page 2: Table Of Contents
Hydraulic System Parts Diagram ........................ 16 “145” Loader Parts Diagram ........................17 Parts Identification Schedule ........................18-19 “145” Skid Steer Adapter Diagram ......................20 Parts Identification Schedule ........................21 Hydraulic Cylinders Information ........................ 22 1 3/4” Cylinder Service Kit ......................... 23 2”... -
Page 3: Introduction
Features such as quality construction, ease of maintenance, and high performance operating capacities, all at a low price, make the new 145 Loader one of the most efficient loaders ever. With proper care and handling, it will provide many years of dependable service. -
Page 4: Safety Alert Symbol
SAFETY ALERT SYMBOL The symbol shown below is used to call your attention to instructions concerning your personal safety. Watch for this symbol, it points out important safety precautions. It means ATTENTION! Become Alert! Your Personal Safety Is Involved! Read the message that follows and be alert to the possibility of personal injury or death. DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. -
Page 5: Safety Information
SAFETY Improper use of a loader can cause serious injury or death. The following safety precautions, and those given on the tractor mount installation instructions, should be thoroughly understood before attempting to operate this machine. BEFORE OPERATING: Carefully study and understand this manual, the specific tractor mount instructions, and the attachment(s) manual(s). - Page 6 SAFETY CONTINUED Transport the machine load at the slowest speed possible and with the loader boom at the lowest transport position to avoid tipping or upsetting, which may result in serious injury or death. Be extremely careful when working on inclines or near loose fill, rocks, and holes as they can cause tipping or upsetting which may result in serious injury or death.
- Page 7 1. Move Slowly! 2. Always use care and common sense! 3. Be careful for your own sake and for that of others! 4. Koyker Mfg. Co. includes all reasonable means for accident prevention except a safe and careful operator. FIG. 5-1...
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Page 8: Safety Decals
SAFETY DECALS Page 6... -
Page 9: Tractor & Safety Pointers
TRACTOR & SAFETY POINTERS The use of good judgment and common sense is necessary by the operator in using this loader. The front and rear wheels should be set for the widest wheel tread to assure best stability. Use extra caution when rear wheel weights and tire ballast are added to a loader-equipped tractor. -
Page 10: Attaching Loader
ATTACHING LOADER IMPORTANT: Never attempt loader attachment on grades which are not reasonably level. 1. Check to be sure that the surfaces of the mounts are free of obstructions. (Fig 8-1) 2. Drive the tractor slowly and carefully in between the loader arms only far enough to permit hook-up of the hydraulic system hoses. -
Page 11: Attaching Bucket
ATTACHING THE BUCKET For pin on buckets, assemble pins and retaining bolts as shown in the Parts Diagram of this manual. Make sure all retaining bolts are secure and lubricate necessary points. Inspect pin and bolts periodically for tightness and wear. For Fast Attach Buckets, tilt the bucket adapter forward so the top wedge of the adapter slides under the round pipe on the bucket. -
Page 12: Detaching Loader
DETACHING LOADER IMPORTANT: Never attempt loader attachment on grades which are not reasonably level. Raise loader frame slightly to permit loader stand reengagement. (Fig. 10-1) Lower bucket to ground and tip slightly forward to apply pressure to mount connection. Note: This will prevent the loader from inadvertently rocking forward when the mount pins are removed and uprights are disengaged from it’s cradle. -
Page 13: Operation
OPERATION WARNING: Never allow anyone to operate the loader until they have carefully reviewed and understood this owners manual. FILLING THE BUCKET: Approach and enter the pile with the bucket level. Roll bucket back gradually as the loader moves through the pile. RAISING THE BUCKET: WARNING: Make sure material in bucket cannot spill out on to tractor when loader boom is... -
Page 14: Specifications
*Specifications based on ASABE standards S301.3 (Front-End Agricultural Loader Ratings) The above information is based on testing done by Koyker Mfg. Variations in maximum lift height and other specs for different tractors are due to tire sizes, variations in loader mounting locations and hydraulic system efficiency. - Page 15 *Specifications based on ASABE standards S301.3 (Front-End Agricultural Loader Ratings) The above information is based on testing done by Koyker Mfg. Variations in maximum lift height and other specs for different tractors are due to tire sizes, variations in loader mounting locations and hydraulic system efficiency.
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Page 16: Loader Inspection, Lubrication, And Maintenance
LOADER INSPECTION, LUBRICATION, AND MAINTENANCE Lower the bucket to the ground, shut off tractor engine, and relieve the pressure in the hydraulic system before adjusting, lubricating, or servicing the loader. Inspect all pins and grease fittings before each use and lubricate with heavy duty grease as indicated in this manual. -
Page 17: Hydraulic System Parts List
HYDRAULIC SYSTEM PARTS LIST PART NUMBER DESCRIPTION QUANTITY 1 ...... 655615 ....1st Oil Line (Green) ............1 2 ...... 655616 ....2nd Oil Line (Yellow) ............1 3 ...... 655617 ....3rd Oil Line (Blue) .............1 4 ..... 655618 ....4th Oil Line (Red) ..............1 5 ...... -
Page 18: Hydraulic System Parts Diagram
HYDRAULIC SYSTEM PARTS DIAGRAM Page 16... -
Page 19: 145" Loader Parts Diagram
KOYKER “145” LOADER PARTS DIAGRAM Page 17... -
Page 20: Parts Identification Schedule
4 ...... 672304 ....2” Lift Cylinder ..............2 5 ...... 672400 ....2” Bucket Cylinder ............2 6 ...... 677641 ....“145” Decal ................2 7 ...... 666941 ....Serial Number Decal ............1 8 ...... 660807 ....4 5/8” Pivot Pin ..............4 9 ...... - Page 21 PARTS IDENTIFICATION CONTINUED Optional Buckets & Cylinders PART NUMBER DESCRIPTION QUANTITY 665295 4’ Bucket Bundle 39 ..... 665300 ......4’ Bucket Weldment ........1 40 ..... 640126 ......1/4” Locknut ............4 41 ..... 651703 ......HH Cap Screw; 1/4” x 2” ........4 42 .....
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Page 22: 145" Skid Steer Adapter Diagram
KOYKER “145” SKID STEER ADAPTER DIAGRAM Page 20... -
Page 23: Parts Identification Schedule
Description Quantity 675328 Skid Steer Bucket Adapter Bundle 1 ...... 675327 ....145 SS Adapter ............1 2 ...... 675309 ....RH Yoke ..............1 3 ...... 675311 ....LH Yoke ...............1 4 ...... 675316 ....Engagement Pin ............2 5 ...... 675317 ....Hookup Pin ..............2 6 ...... -
Page 24: Hydraulic Cylinders Information
HYDRAULIC CYLINDERS INSPECTION AND MAINTENANCE: Periodically check all hydraulic system connections to insure a leak-free condition. Also, be certain to maintain proper fluid levels in the tractor hydraulic system as in accordance with the method and frequency recommended in the tractor operator’s manual. Use only hydraulic fluids recommended for your tractor hydraulic system by the manufacturer. -
Page 25: 3/4" Cylinder Service Kit
1 3/4” CYLINDER SERVICE KITS KIT NO. 663304: Complete kit with all seals needed to service one (1) 1 3/4” Cylinder. Consists of: 1 each 1 3/4” Gland “O” Ring 1 each 1 3/4” Backup Ring 1 each 1” U-cup Rod Seal 1 each 1”... -
Page 26: 2" Cylinder Service Kit
2” CYLINDER SERVICE KITS KIT NO. 662051: Complete kit with all seals needed to service one (1) 2” Cylinder. Consists of: 1 each 2” Gland “O” Ring 1 each 2” Backup Ring 1 each 1 1/4” U-cup Rod Seal 1 each 1 1/4”... -
Page 27: Cylinder Parts List
HYDRAULIC CYLINDER PARTS SCHEDULE 2” CYLINDER PARTS LIST: LIFT CYLINDER (Part No. 672304): Part Number Description Quantity 1 .......672376 ........Tube Weldment ........1 2 .......661076 ........3/4” Locknut ........1 3 ......651548 ........Piston Assembly ........1 4 .......661654 ........1” “O” Ring .......... 1 5 .......651549 ........Gland Assembly ........ -
Page 28: Cylinder Parts Diagram
HYDRAULIC CYLINDER PARTS DIAGRAM Page 26... -
Page 29: Piston And Gland Diagram
CYLINDER GLAND SERVICE DIAGRAM Note: To install rod wiper and U-cup seal, fold All gland seals shown with a section similar to shape shown below, slip into gland removed to facilitate correct installation. ROD WIPER bore and locate each in its respective groove. Tools are used to fold seals, take care not to damage sealing surfaces. -
Page 30: Dinoil Valve Hookup
DINOIL VALVE HOOKUP NOTE: Valve normally shipped open center. Part No. #673010 W/Joystick For closed center applications item one (655445) is replaced by item two (673097) and item one is installed in item two. For power beyond applications item one (673096) plug, must be removed and item two (673097) power beyond sleeve must be added. -
Page 31: Limited Warranty Information
(1) year from the sale to the original purchaser. Any defective cylinder reported to Koyker within one (1) year from the sale by the dealer to the original purchaser may be repaired or replaced after Koyker’s inspection and approval. In such case, notify a Koyker dealer for proper instructions. - Page 32 Koyker; rental charges of any substitute equipment; expenses due to lost, damaged, or delayed products or parts resulting from acts beyond the control of Koyker; and personal injury or death of operator or bystanders by misappropriated use of Koyker products or parts.
- Page 33 2. For surface wear, scheduled maintenance parts, and other items that Koyker deems expendable. 3. If products or parts not manufactured by Koyker or approved by Koyker are connected to or used in conjunction with the Koyker products or parts and if Koyker deems the non-Koyker products or parts affect the performance, safety, reliability, or life of the Koyker products or parts.
- Page 34 TORQUE SPECIFICATIONS 1. Tightening Bolts & Nuts Check all loader bolts and nuts for tightness every 50 working hours. The movement of the loader over rough terrain may cause bolts to come under pressure and over a long period of time some slight stretching of the bolt may occur.