Kobelt 2009 Owner's Operation, Installation & Maintenance Manual

Kobelt 2009 Owner's Operation, Installation & Maintenance Manual

Control head

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2009 Control Head
Owner's Operation, Installation &
Maintenance Manual
Kobelt Manufacturing Co. Ltd.

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Summary of Contents for Kobelt 2009

  • Page 1 2009 Control Head Owner’s Operation, Installation & Maintenance Manual Kobelt Manufacturing Co. Ltd.
  • Page 2 2009 Control Head Kobelt Manufacturing Co. Ltd. NOTES RECORD DATA BEFORE INSTALLATION FOR FUTURE REFERENCE Model #: Serial #: Date of Purchase: Date of Installation: Rev A mnl_2009.docx 2 of 20...
  • Page 3: Table Of Contents

    2009 Control Head Kobelt Manufacturing Co. Ltd. Table of Contents Introduction ........................4 Contact ............................4 Safety ............................4 1.2.1 Safety Alerts .......................... 4 1.2.2 Notice to Installer ........................4 1.2.3 Product Hazards ........................5 Product Description .......................6 Overview............................ 6 Technical Data ........................... 7 Model Code Key .........................
  • Page 4: Introduction

    This document is intended to clearly present comprehensive product data and provide technical information to assist the end user in design applications. Kobelt reserves the right, without notice, to change the design, or construction, of any products and to discontinue or limit distribution of any products.
  • Page 5: 1.2.3 Product Hazards

    Ensure that all power sources are locked out prior to performing work. Pinch Points: The 2009 control head contains pinch points, which can cause bodily harm. Ensure that hands and fingers remain clear of the pinch points when performing work.
  • Page 6: Product Description

    The 2009 is available in a combination of black and chrome, all black, or all polished chrome to suit your appearance preference. Accessories, such as neutral safety switch kits or throttle extension kits can be ordered with the units or as after market parts.
  • Page 7: Technical Data

    2) Force output limited by rating of the cable. Values shown are for 40 series cable. ODEL The 2009 control head can be configured in several different ways. Below is a key defining the letter code options: 1) Neutral safety switch must have a detented handle.
  • Page 8: Installation

    3.2.1 Hardware The 2009 control head can be used with either 30 series or 40 series control cable. Kobelt Manufacturing does not recommend solid core cables. A solid core cable would consist of a single wire that is too stiff. Multi-stranded cores are more flexible and therefore generates less friction during operation.
  • Page 9: Cable Routing

    3.2.3 Control Head Connection The 2009 control head has a cam mechanism for actuating the clutch and the throttle that permits the cable to be installed in either push or pull. In some marine applications with twin engines, both engines are turning in the same direction and therefore one gear box is running in the reverse to drive the propeller ahead.
  • Page 10: Actuator End Connection

    (C). When connecting the actuating end of the cable to a spool valve such as the Kobelt 4605 servo cylinder, maximum cable life and efficiency is achieved when the cable is aligned with the lever in two planes. Reference the figure at right: Rev A mnl_2009.docx...
  • Page 11: Electrical

    2009 Control Head Kobelt Manufacturing Co. Ltd. LECTRICAL The 2009 control head is available with an optional neutral safety switch. The switch attaches to mounting holes on the control head frame. The switch is prewired with a 1 foot [305 mm] long 18 AWG wire for external connection.
  • Page 12: Commissioning

    2009 Control Head Kobelt Manufacturing Co. Ltd. OMMISSIONING NSPECTION Before putting the control head into operation, check the cable connections at each end to ensure that there is side clearance between the sleeve and the core rod and no misalignment at either the clamp or the control head which will make the cable stiff.
  • Page 13: Maintenance

    When purchasing spare parts refer to Appendix B: Parts List at the back of this manual for Kobelt component Part Numbers. It is recommended that any required service work on a Kobelt unit be performed by a factory authorized service representative.
  • Page 14: Troubleshooting

    If you encounter problems with the operation of your product, please refer to the trouble-shooting suggestions before contacting Kobelt for assistance. If the steps below do not resolve your issue, please reach out either Kobelt directly or our Dealers in your area.
  • Page 15: Warranty

    Buyer. Kobelt’s sole obligation to the Applicant will be to repair or replace the defective part with same or similar product, to a maximum value of the list price of the product or part. The Kobelt warranty does not cover labour charges, travel or any other associated expenses.
  • Page 16: Appendix A: Installation Dimensions

    2009 Control Head Kobelt Manufacturing Co. Ltd. A: I PPENDIX NSTALLATION IMENSIONS Figure 18: 2009 Installation Dimensions Rev A mnl_2009.docx 16 of 20...
  • Page 17: Appendix B: Parts List

    2009 Control Head Kobelt Manufacturing Co. Ltd. B: P PPENDIX ARTS Rev A mnl_2009.docx 17 of 20...
  • Page 18 2009 Control Head Kobelt Manufacturing Co. Ltd. PART ITEM QTY. DESCRIPTION NUMBER 2009-1002 FRAME 2009-0003 SUPPORT 2009-0004-B PIVOT PLATE, FRICTION + 1 DETENT 2009-0005 PIN RETAINER SHORT HANDLE, CHROME FINISH 2009-0016-K HANDLE, LONG, CHROME FINISH 2009-0015-K DOME, CHROME FINISHED 2009-1001-K 1201-0002...
  • Page 19: Appendix C: Installation Cut-Out Template

    2009 Control Head Kobelt Manufacturing Co. Ltd. C: I PPENDIX NSTALLATION EMPLATE Figure 22: Installation Cut-out Template Scale may not be exactly 1:1 due to PDF and printer scaling. Verify primary dimension with a ruler after printing and before using to cut.
  • Page 20 Kobelt Manufacturing Co. Ltd. 8238 129th Street Surrey, British Columbia, Canada, V3W 0A6 Sales Tel: +1-604-572-3935 Fax: +1-604-590-8313 Email: sales@kobelt.com Website: www.kobelt.com Made in Canada / Printed in Canada...

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