Table of Contents
Advertisement
Quick Links
KEEP FOR FUTURE REFERENCE
OPERATING
INSTRUCTIONS
INTENDED FOR USE BY SKILLED
PROFESSIONALS • READ AND
UNDERSTAND BEFORE OPERATING
LOW-
PROFILE
MANUAL
ROTATOR
/TILTER,
DC-VOLTAGE,
WITH INTELLI-GRIP®
TECHNOLOGY
(Available with REMOTE CONTROL SYSTEM)
Model numbers: MRTALP811LDC3 (shown),
MRTALP810TDC3,MRTALP810CDC3O
Record serial number in blank space above (to locate, see serial
Rev 8.0/1-20
label on the product).
1
908 W. Main • P.O. Box 368
Laurel, MT USA 59044
800-548-7341 (phone)
406-628-8231 (phone)
406-628-8354 (fax)
www.WPG.com
MRTALP8-DC3: #35059
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for WPG MRTALP811LDC3
Summary of Contents for WPG MRTALP811LDC3
- Page 1 UNDERSTAND BEFORE OPERATING LOW- PROFILE MANUAL ROTATOR /TILTER, DC-VOLTAGE, WITH INTELLI-GRIP® TECHNOLOGY (Available with REMOTE CONTROL SYSTEM) Model numbers: MRTALP811LDC3 (shown), MRTALP810TDC3,MRTALP810CDC3O Record serial number in blank space above (to locate, see serial Rev 8.0/1-20 MRTALP8-DC3: #35059 label on the product).
- Page 2 MRTALP8-DC3: #35059 Rev 8.0/1-20...
-
Page 3: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS ..................3 SAFETY....................5 OPERATING FEATURES................6 ASSEMBLY....................7 ..........9 HANGE THE RAME ONFIGURATION Installing or Removing Extension Arms and Repositioning Vacuum Pads ......11 Using Secondary Rotation Stops ..................12 Connecting/Disconnecting Vacuum Hoses ...............13 INTENDED USE ..................14 ................14 HARACTERISTICS ................15 PERATING NVIRONMENT ................15 ISPOSAL OF THE... - Page 4 TABLE OF CONTENTS ................29 FTER SING THE IFTER Storing the Lifter .......................29 INSPECTIONS AND TESTS..............31 ................31 NSPECTION CHEDULE ....................32 ESTING Lifter/Load Compatibility Test...................32 Operational Tests ......................33 Vacuum Test........................33 Rated Load Test.........................34 Remote Control System Test .....................34 MAINTENANCE ..................35 ...............35 ACUUM AINTENANCE Pad-to-Load Friction Coefficient ..................35 Pad Inspection ........................35...
-
Page 5: Specifications
BTH-1 1..Available with other rubber compounds for special purposes (see www.WPG.com). 2..Standard with replaceable sealing rings for rough or textured surfaces (see “REPLACEMENT PARTS” on page 43). 3..The illustrations under “T ” on page 9 show the Pad Spread and Maximum Load Capacity for all approved... - Page 6 SPECIFICATIONS Note: A standard MRTALP811LDC3 is shown. MRTALP8-DC3: #35059 Rev 8.0/1-20...
-
Page 7: Safety
SAFETY Wear personal protective Make sure the contact surfaces of equipment that is appropriate for the load and vacuum pads are clean the load material. Follow trade before attaching the lifter (see association guidelines. “MAINTENANCE”). Do not remove or obscure safety Position the vacuum pads correctly labels. -
Page 8: Operating Features
PAD FRAME TILT RELEASE LEVER VACUUM RESERVE TANKS BATTERY CHARGER Note: A standard MRTALP811LDC3 is shown. Although some of the following photos do not show this specific lifter, they all illustrate how this kind of lifter functions. MRTALP8-DC3: #35059 Rev 8.0/1-20... -
Page 9: Assembly
ASSEMBLY 1) Remove all lifter restraints and save them with the shipping container for future use. If necessary, assemble the lift bar (fig. 2A). Tighten bolts (item 2 in fig. 2A) securely. 3) Adjust the lift point to optimize the lifter's hang angle: 3.1) Remove the retaining bolt (item 3 in fig. - Page 10 ASSEMBLY Make sure hook has restraining latch (circled). 4.3) Attach the hoisting hook to the lift point (fig. 4D-E). Only use rigging rated for Maximum Load Note: Use rigging (fig. 4F) as needed to make sure the Capacity plus Lifter Weight. hook does not interfere with the load.
-
Page 11: T O Change The Pad Frame Configuration
ASSEMBLY HANGE THE RAME ONFIGURATION Rev 8.0/1-20 MRTALP8-DC3: #35059... - Page 12 Various pad frame configurations enable the lifter to match different load dimensions and weights. The illustrations on the preceding page show all approved configurations. Pad Spread and Maximum Load Capacities are listed for a standard MRTALP811LDC3 lifter (see “SPECIFICATIONS” on page 3 for other models).
-
Page 13: Installing Or Removing Extension Arms And Repositioning Vacuum Pads
ASSEMBLY Installing or Removing Extension Arms and Repositioning Vacuum Pads 1) Remove the cotterless hitch pin that secures the movable pad mount to the pad frame (fig. 1A). Remove the vacuum pad from the pad frame (fig. 2A) and, if necessary, disconnect the vacuum hose. -
Page 14: Using Secondary Rotation Stops
ASSEMBLY Using Secondary Rotation Stops Align the secondary rotation stops for correct use of the pad frame in long, narrow configurations. MRTALP8-DC3: #35059 Rev 8.0/1-20... -
Page 15: Connecting/Disconnecting Vacuum Hoses
ASSEMBLY Connecting/Disconnecting Vacuum Hoses To connect a vacuum hose, push the male and female ends of Make sure quick the quick connector together until they lock (fig. 1A). connectors seal completely and all vacuum To disconnect a vacuum hose, move the release ring on the hoses function correctly (see female end until the quick connector separates (fig. -
Page 16: Intended Use
2..A “single piece” of material includes curtainwall assemblies, unitized glazing systems and similar construction units. 3..Vacuum pads made from a heat-resistant rubber compound can enable you to lift loads with higher surface temperatures. Contact WPG or an authorized dealer for more information. -
Page 17: Operating Environment
1..Although lifter use may be possible at higher elevations, lifting capacity is reduced whenever the lifter is unable to attain vacuum in the green range on the vacuum gauges. Contact WPG for more information. 2..Special provisions may allow the lifter to operate outside the specified temperature range. Contact WPG for more information. Rev 8.0/1-20... -
Page 18: Operation
OPERATION EFORE SING THE IFTER Determine whether the vacuum lifter is capable of each intended task (see “SPECIFICATIONS” on page 3 and “INTENDED USE” on page 14). Then complete the following preparations: Taking Safety Precautions • Be trained in all industry and regulatory Read all directions and safety standards for lifter operation in your region. -
Page 19: Performing Inspections And Tests
OPERATION Performing Inspections and Tests • Follow the “I ” on page 31 and “T ” on page 32. NSPECTION CHEDULE ESTING • Service the 2 air filters whenever a bowl contains Examine air filters regularly liquid or other contaminates, or an element and service when needed. -
Page 20: Preparing To Use The Remote Control System
OPERATION Preparing to Use the Remote Control System The optional radio transmitter (fig. 1A) and radio receiver enable you to activate the lifter's “attach” and “release” functions at distances up to 250' [76 m], provided you have a clear and direct view of the lifter and its status indicators. -
Page 21: T O Attach The Pads To A Load
OPERATION TTACH THE ADS TO A Make sure the contact surfaces of the load and vacuum pads are clean (see “Pad Cleaning” on page 36). Positioning the Lifter on the Load Center the pad frame on the load (fig. 1A). Make sure all vacuum pads will fit on the load and will be loaded evenly (fig. -
Page 22: Powering Up The Lifter
OPERATION Powering up the Lifter Press the lifter's power button ( , fig. 1A). The vacuum pump will run for a few seconds, ® as a normal function of the Intelli-Grip self- diagnostics. The lifter automatically tests the 9-volt battery for the notification buzzer each time the lifter is powered up. -
Page 23: Reading The Vacuum Gauges
2..The gauge face colors do not correspond with the circuit colors. 3..If the lifter is used above the maximum Operating Elevation (see “SPECIFICATIONS” on page 3), it may not be able to maintain sufficient vacuum for lifting. Contact WPG for more information. Rev 8.0/1-20... -
Page 24: T O Lift And Move The Load
OPERATION IFT AND OVE THE Lift bar must be vertical to lift load. About the Tilt Linkage The tilt linkage minimizes operator effort and Unbalanced loads may tilt automatically holds a balanced load in either unexpectedly during lifter operation. the upright or the flat position. However, an Make sure load is positioned unbalanced load may tilt unexpectedly, correctly on lifter. -
Page 25: Interpreting The Lift Light
OPERATION Interpreting the Lift Light When the vacuum lifter is ready to lift the Never lift load unless Maximum Load Capacity, the vacuum lift lift light is illuminated, light turns on automatically and the vacuum because premature lifting pump turns off temporarily, to conserve battery could result in load release and personal injury. -
Page 26: Controlling The Lifter And Load
OPERATION Controlling the Lifter and Load When the lifter is ready, use the hoisting equipment to raise the lifter and load as needed. Use a control handle (circled in fig. 1A) to keep the lifter and load in the required position. Once there is enough clearance, you may move the load as required. -
Page 27: T O Rotate The Load
OPERATION OTATE THE Make sure load is positioned correctly on lifter (as previously directed). Never disengage rotation and tilt latches at the same time, because this could result in load damage or personal injury. 1) Latch the pad frame in the vertical position. 2) Make sure the load has enough clearance to rotate without contacting anyone or anything. -
Page 28: T O Tilt The Load
OPERATION ILT THE Make sure load is positioned correctly on lifter (as previously directed). Never disengage tilt or rotation latches at the same time, because this could result in load damage or personal injury. 1) Make sure the load has enough clearance to tilt without contacting anyone or anything. Use the control handle (circled in fig. - Page 29 OPERATION A load with overhang may force you to release the handle as the load approaches the flat position. In this case, use hand cups (circled in fig. 1A) or other appropriate means to control the load. Rev 8.0/1-20 MRTALP8-DC3: #35059...
-
Page 30: T O Release The Pads From The Load
OPERATION ELEASE THE ADS FROM THE Make sure load is at rest and fully supported before releasing vacuum pads. 1) Hold the “function” button ( , fig. 1A) and the “release” button ( , fig. 1A). If the vacuum seal does not break, follow the directions on the LCD screen. -
Page 31: After Using The Lifter
OPERATION FTER SING THE IFTER Press the power button ( , fig. 1A) and the “function” button ( , fig. 1A) to power down the vacuum lifter. 2) Charge the battery after each workday as needed (see “12-V ATTERY ” on page 37). ECHARGE 3) Use the hoisting equipment to lower the lifter gently onto a stable support. - Page 32 OPERATION Disconnect the electrical connectors (figs. 3A-B and figs. 3C-E) to prevent battery discharge. 4) Store the lifter in a clean, dry location. Store the battery between 32° and 70° F [0° — 21° C]. Avoid storage above 100° F [38° C]. MRTALP8-DC3: #35059 Rev 8.0/1-20...
-
Page 33: Inspections And Tests
2..The Periodic Inspection is also required whenever the lifter has been out of service for 1 year or more. Keep a written record of all Periodic Inspections. If necessary, return the lifter to WPG or an authorized dealer for repair (see “LIMITED WARRANTY” on page 44). -
Page 34: Testing
12" Hg [-41 kPa] for 5 minutes. If not, lifting this load requires additional precautions (eg, a load sling). Contact WPG for more information. 8) Lower the load after 5 minutes or before the vacuum level diminishes to 12" Hg [-41 kPa]. -
Page 35: Operational Tests
2..During this time, the LCD screen displays “WARNING: Is load attached?”, the notification buzzer chirps and the strobe light flashes. 3..For more information, search for your lifter’s Model Number on www.WPG.com and selecting the “Troubleshooting” link on the product page. -
Page 36: Rated Load Test
Remote Control System. 1..An equivalent simulation may also be used. Contact WPG for more information. 2..A “qualified person” has successfully demonstrated the ability to solve problems relating to the subject matter and work, either by possessing a recognized degree in an applicable field or a certificate of professional standing, or by possessing extensive knowledge, training and experience. -
Page 37: Maintenance
MAINTENANCE Notes: Refer to SERVICE MANUAL #36105 when applicable. See final section for wiring diagrams. ACUUM AINTENANCE Pad-to-Load Friction Coefficient The friction coefficient represents the lifter's ability to resist load slippage. The Maximum Load Capacity is based on a friction coefficient of 1, as determined by testing of clean, new, standard rubber vacuum pads on clean, dry, regular glass. -
Page 38: Pad Cleaning
6) Power up the lifter again, to test the new battery. 1..A brush with bristles that do not harm rubber can help remove contaminates clinging to sealing edges. If these cleaning methods are not successful, contact WPG or an authorized dealer for assistance. MRTALP8-DC3: #35059... -
Page 39: 12-Volt Battery Recharge
The red error light can indicate other problems, depending on the mode selected and level of charging; if necessary, contact WPG for assistance. 5..The charger automatically reduces the charging rate when the battery is fully charged. -
Page 40: Ntelli Rip Iagnostic Odes
Service tool is connected. Remove it before resuming lifter “Firmware updater detected (#)” (none) (none) use and contact WPG. Make sure lifter is used within Operating Temperatures “Module revision not 1 chirp every (see “SPECIFICATIONS” on page 3). Then power lifter down (none) compatible”... - Page 41 MAINTENANCE Strobe Buzzer Code On-Screen Message Light Explanations/Directions Pattern Activity “Control head revision not 1 chirp every Incompatible version of software was installed or Intelli- (none) compatible” 2 seconds Grip® control unit has failed. Service is required. continuous Once “Power Save” mode is activated, “attach” and “Control head revision lockout”...
- Page 42 MAINTENANCE Strobe Buzzer Code On-Screen Message Light Explanations/Directions Pattern Activity Attempt was made to power down lifter while load was “WARNING! Is load attached?” fast chirp still detected. Lower load onto stable support and release load before powering down lifter. Hold “function”...
- Page 43 2 seconds system. See relevant topics in “ASSEMBLY,” “OPERATION” “INSPECTIONS AND TESTS”, and “MAINTENANCE”. In case of high elevation, contact WPG for directions. Once “Power Save” mode is activated, “attach” and “release” functions are prevented due to a vacuum sensor V040 “Lockout (vacuum sensor error)”...
-
Page 44: T O Replace Sealing Ring In Vpfs10T Pads
MAINTENANCE VPFS10T P EPLACE EALING ING IN If the lifter has VPFS10T vacuum pads, replace sealing rings as follows: 1) Remove the old sealing ring (fig. 1A). Note: Make sure the entire vacuum pad is clean, including the mounting groove. 2) Place the inside edge of a new sealing ring against the inside edge of the... -
Page 45: Replacement Parts
Shoulder Bolt ‒ Socket Head ‒ 5/16" x 1/2" x 1/4-20 Thread (for mounting pads) * Length as required; vacuum hose is sold by the foot (approx 30.5 cm). See SERVICE MANUAL #36105 for additional parts. ERVICE ONLY WITH IDENTICAL REPLACEMENT PARTS WPG.COM AVAILABLE AT OR THROUGH AN AUTHORIZED DEALER Rev 8.0/1-20... -
Page 46: Limited Warranty
Contact the WPG Technical Service Department. When factory service is required, ship the complete product – prepaid – along with your name, address and phone number to the street address listed at the bottom of this page. WPG may be reached by phone or fax numbers listed below. - Page 47 Rev 8.0/1-20 MRTALP8-DC3: #35059...
- Page 48 MRTALP8-DC3: #35059 Rev 8.0/1-20...
Need help?
Do you have a question about the MRTALP811LDC3 and is the answer not in the manual?
Questions and answers